The present invention relates generally to power steering systems for vehicles, and more particularly to hydro-mechanically coupled electrically powered steering systems.
Currently it is anticipated that an overwhelming majority of vehicular power steering systems will be electrically powered in the future. Most common will be electric power steering systems (hereinafter “EPS systems”) wherein motors deliver torque as a function of current applied to them by a controller. One example is described in U.S. Pat. No. 6,152,254, entitled “Feedback and Servo Control for Electric Power Steering System with Hydraulic Transmission,” issued Nov. 28, 2000, which is hereby incorporated by reference in its entirety. In that EPS system differential pressure is directly delivered to a double-acting power cylinder from a motor driven reversible fluid pump.
The EPS system described in the '254 patent may at times reflect motor inertia from the system back to the vehicle's steering wheel whenever negligible power assist is required, such as during on-center operation or at very high vehicular speeds. This may be made worse because the motor inertia is compliantly coupled to the steering wheel via a compliant member such as a torsion bar.
Additionally, new steering applications have been presented wherein on-center pressure offsets will be required for the purpose of negating nominally steady road crown and/or side wind induced steering loads. This is a problem because the hydraulically coupled EPS system described in the '254 patent includes a two-position, three-way (shuttle) valve utilized for the purpose of coupling the lower pressure ports of the pump and power cylinder to system reservoir pressure. It has been found that provision of even the small amount of fluid required for displacing the two position, three-way shuttle valve can result in an undesirable impulse to the host vehicle's steering wheel whenever there is a substantial on-center pressure offset. This is because reversal of differential pressure polarity then occurs within at least a transition region between on-center and linear operation. In greater detail, the pump must speed up to displace the two position, three-way shuttle valve and then comes to an abrupt reduction in speed when the two position, three-way shuttle valve is seated at its new location. This results in a fluid pressure spike that is transmitted to the steering wheel via the power cylinder, rack-and-pinion interface, and steering shaft.
A hydro-mechanically coupled power steering system according to the present invention, provides a significant improvement to the EPS system with hydraulic transmission described in the '254 patent. The EPS system with hydraulic transmission includes first and second fluid lines that directly couple a motor driven pump to a power cylinder included in a steering gear. The system improves steering feel whenever negligible power assist is required such as during on-center operation or at very high vehicular speeds by substantially decoupling the power cylinder from the pump.
In exemplary embodiments, the first and second fluid lines are coupled either to a system reservoir or to one another whenever a primary control signal indicative of steering wheel torque has a value below a selected threshold value. This substantially decouples the power cylinder from the pump. Decoupling the power cylinder from the pump serves to improve steering feel whenever negligible power assist is required because it eliminates the reflected motor inertia from the system. The power cylinder may subsequently be progressively re-coupled to the fluid pump as the steering wheel torque increases. Generally, the threshold value is selected to be an increasing function of vehicular speed and may even be increased without bound at very high vehicular speeds.
In another aspect of the present invention, a solenoid-controlled valve apparatus (or valve assembly) is presented for accommodating reversals of differential pressure polarity by being electrically driven rather than being hydraulically driven (e.g., without utilizing any pumped fluid). In addition, improved fresh fluid replenishment is provided by a pair of check valves utilized in conjunction with the solenoid-controlled valve apparatus. Further, the solenoid-controlled valve apparatus and check valves in this embodiment reduce the number of parts by replacing a solenoid-controlled two-position relief valve, suction line, (power cylinder mounted) check valves, and the two position, three-way shuttle valve.
In addition to issuing a solenoid-controlling signal to either of the first and second solenoids, the system controller issues motor-controlling signals to the motor utilized for driving the pump. The motor controlling signals are issued in dependence upon an applied torque signal indicative of steering torque applied to the host vehicle's steering wheel as generated by at least one of redundant applied torque sensors as well as feedback signals indicative of fluid pressure present in the first and second fluid lines provided by respective first and second pressure transducers. Thus, the pump is caused to deliver appropriately pressurized fluid to one of first and second ports of the power cylinder while the other one of the first and second ports is fluidly coupled to the system reservoir. In the unlikely event of an unexpected system fault, both the motor-controlling and solenoid-controlling signals are faulted to ground potential with the results that the pump stops and the improved hydraulically coupled EPS system immediately goes into a fail-safe mode wherein both of the first and second fluid lines are fluidly coupled to the system reservoir as explained above. Thus, the hydraulically coupled EPS system is controlled in the general manner taught in the '254 patent.
The various features and advantages of this invention will become apparent to those skilled in the art from the following detailed description of the currently preferred embodiment. The drawings that accompany the detailed description can be briefly described as follows.
One example of a hydro-mechanically coupled power steering system 10A is shown schematically in
The power steering system 10A includes a power cylinder 12 connected to the gear rack 17 (connection not shown) and arranged to apply an assistive force to longitudinal movement of the gear rack 17. The power cylinder 12 has a first (or “left”) port 56 and a second (or “right”) port 58 and may be a double-acting power cylinder 12. Upon the supply of a pressurized fluid to one of the first port 56 and the second port 58, the power cylinder 12 assists longitudinal movement of the gear rack 17 in the associated direction by applying an assistive force to it. Of course, a manual, mechanical steering force is concurrently supplied to the steerable wheels through the steering gear 13 and rack 17 as well. The total steering force applied to the steerable wheels is the sum of the manual steering force and the powered assist provided by the power cylinder 12.
Differential pressure is directly delivered to the power cylinder 12 from a pump 14 controlled by a controller 16. The controller 16 may include a microprocessor, memory and suitable computer programming to control the functions as described herein or may be a hardwired control circuit. A vehicle sensor, which in this example is a vehicle speed sensor 19, sends a signal indicative of current vehicle speed to the controller 16. The pump 14 may be motor driven and reversible. In addition, the lower pressure one of the fluid line 18 or the fluid line 20 is fluidly coupled to a system reservoir 22 via a three-way shuttle valve 24. This serves to keep system pressure at its lowest possible value at all times.
The first and second pressure transducers 64a and 64b issue respective first and second pressure signals representative of instant pressure values present in the fluid lines 18 and 20. As described in the '254 patent, the first and second pressure signals are then used by the controller 16 in an inner control loop for achieving accurate and stable selected differential pressure values in the power cylinder 12 in dependence upon instant torque signals from the torque sensor 28, vehicle speed and any other desired parameter. The secondary torque sensor 28′ provides a redundant torque signal utilized in a fail-safe function for the power steering system 10A.
Fluid lines 18 and 20 are fluidly coupled to the system reservoir 22 by a valve 26a as controlled by the controller 16 when a primary control signal indicative of steering wheel torque issued from torque sensor 28 has a value below a selected threshold value. The valve 26a may be a proportionally-controlled spring-loaded compound two-way valve 26a. The fluid lines 18 and 20 are progressively de-coupled from the system reservoir 22 as the primary control signal indicative of steering wheel torque increases. In one example, the threshold value is selected to be an increasing function of vehicular speed and may in fact be increased without bound at relatively high vehicular speeds. The resulting decoupling of the power cylinder 12 from the pump 14 serves to improve on-center steering feel whenever negligible power assist is required, such as during on-center operation or at very high vehicular speeds. This is because the decoupling enables elimination of the reflected motor inertia from the system.
Optionally, the fluid lines 18 and 20 may be coupled to the reservoir based upon the torque dropping below a first threshold and may be decoupled from the system reservoir 22 based upon the torque exceeding a second threshold, equal to or different from the first threshold. The fluid lines 18 and 20 may be progressively coupled to the system reservoir 22 and progressively decoupled from the system reservoir 22 as a function of vehicle speed and/or steering wheel torque.
In the illustrated example, inclusion of the valve 26a permits elimination of a relief valve, suction line, and a pair of check valves from the EPS system with hydraulic transmission (as described in the '254 patent). The relief valve was used as a fail-safe device to couple both fluid lines 18 and 20 to the system reservoir 22 should a system failure occur. The spring-loaded feature of the valve 26a biases the valve 26a to an open position as an operational fail-safe feature. In the open position, the fluid lines 18 and 20 are fluidly connected to the system reservoir 22 in the event of any system failure. Thus, the valve 26a performs the function of the relief valve. Since the fluid lines 18 and 20 are independently coupled to the system reservoir 22 by the valve 26a via ports 30 and 32, the valve 26a serves to introduce fresh reservoir fluid under steering recovery situations as well.
A second embodiment of a hydro-mechanically coupled power steering system 10B is shown in
Optionally, the fluid lines 18 and 20 may be coupled to one another based upon the torque dropping below a first threshold and may be decoupled from one another based upon the torque exceeding a second threshold, equal to or different from the first threshold. The fluid lines 18 and 20 may be progressively coupled to one another and progressively decoupled from one another as a function of vehicle speed and/or steering wheel torque.
A power steering system 10C according to a third embodiment is shown in
The improvement comes about because it has been found that provision of even the small amount of fluid required for displacing the two position, three-way shuttle valve 24 (
As further explained in the '254 patent, a relief valve was used as a fail-safe device to simultaneously couple fluid lines and to the system reservoir 22 should a system failure occur. But herein, as will be described in greater detail below, this task is more easily accomplished by simply de-energizing both of the first and second solenoids 36 and 38. Thus, utilization of the solenoid-controlled valve apparatus 130 results in elimination of the relief valve, two-position, three-way valve, a suction line, and a (power cylinder mounted) pair of check valves.
Also, the solenoid-controlled valve apparatus 130 provides the decoupling function as described with respect to the embodiments in
As depicted in
The solenoid-controlled valve apparatus 130 also includes a compression spring 57 located by cylindrical bosses 59 and against shoulders 61 of the first and second valve spools 46 and 48. The above noted failsafe function is implemented by stopping the pump 14 and de-energizing both of the first and second solenoids 36 and 38 whereby the compression spring 57 urges both of the first and second valve spools 46 and 48 toward retracted positions as shown in
During normal operation of the power steering system 10C, one of the first or second solenoids 36 or 38 is energized as depicted in either of
It is of course necessary to fluidly isolate the relief circumferential groove 80 from the first and second circumferential grooves 63 and 65. This is accomplished in a known manner via sealing action of a pair of sealing rings 84 of rectangular cross section disposed in circumferential grooves 86 formed between the relief circumferential groove 80 and the first and second circumferential grooves 63 and 65. The O-ring used in conjunction with the straight thread “O” ring boss 42 serves to fluidly retain pressurized fluid in the first circumferential groove while another O-ring used in conjunction with another “O” ring boss 88 is utilized to fluidly retain pressurized fluid in the second circumferential groove. In addition, a nut 90 and washer 92 included in the “O” ring boss 88 provide a locking function for securing the valve body 40 fixedly in place within manifold block 44.
Preferably, the first and second solenoids 36 and 38 are formed with removable coils 94 and fluidly sealed tubes 96 that are similarly adapted for positioning and retention within straight thread “O” ring bosses 98 formed within either end of the valve body 40. As such, fluid is retained within the valve body 40 by O-rings used in conjunction with the straight thread “O” ring bosses 98. In addition, internal portions of each fluidly sealed tube 96 are vented to the same fluid pressure present at the contact node 54 and shoulders 61 via passageways 100 formed in each of the first and second valve spools 46 and 48.
With reference now again to
Curve 108 in
The problem that such offset operation presents, however, is that the associated transfer of polarity of differential pressure between the first fluid line 18 and the second fluid line 20 occurs off-center at point 116 whereat the curve 112 has a non-zero slope, and further, whereat the driver is probably moving the steering wheel 11. In order to ensure a smooth transfer of one of the first fluid line 18 and the second fluid line 20 being fluidly connected to the system reservoir 22 to the other, it is preferable to form the first and second valve body ports 66 and 68, and the shoulders 61 of the first and second valve spools 46 and 48 such that their metering edges 118 and 120 are spaced in a critically lapped fashion whenever the first and second valve spools 46 and 48 are abutted at contact node 54. This ensures simultaneous fluid decoupling and coupling of the first and second, or second and first, fluid lines 18 and 20 with the system reservoir 22 as either of the first and second solenoids 36 or 38 is de-energized and the opposing solenoid 38 or 36 energized.
First and second check valves 122 and 124 depicted in
Having described the invention, however, many modifications thereto will become immediately apparent to those skilled in the art to which it pertains, without deviation from the spirit of the invention. In one example, the solenoid-controlled two-way valves 126 or 128 are separated from one another instead of locating them in their preferred back-to-back orientation in the common valve bore 50. And of course, the valve body 40 could additionally include first and second internal grooves in communication with the first and second valve body ports 66 and 68 with appropriate edges thereof interdicting with the shoulders 61 in place of the first and second valve body ports 66 and 68 themselves. Such modifications clearly fall within the scope of the invention. Also, in the examples shown, the driver input is via a steering wheel 11 and the signal from the sensor represents torque; however, other driver inputs, input signals and input devices could also be used.
Although a preferred embodiment of this invention has been disclosed, a worker of ordinary skill in this art would recognize that certain modifications would come within the scope of this invention. For that reason, the following claims should be studied to determine the true scope and content of this invention.
This application claims priority to U.S. Provisional Application Ser. Nos. 60/602,027, filed Aug. 16, 2004 and 60/672,387, filed Apr. 18, 2005.
Number | Date | Country | |
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60602027 | Aug 2004 | US | |
60672387 | Apr 2005 | US |