The present invention belongs to the technical field of oil-displacing agents, and particularly relates to a hydrocarbyl tetralin polyethersulfonate, a preparation method therefor and a use thereof.
The method of using surfactants as oil displacing agents to improve crude oil recovery is called “surfactant flooding”. The surfactant flooding is a widely used, markedly effective and suitable method for improving tertiary oil recovery. There are a variety of surfactants, mainly including anionic, cationic, non-ionic and zwitterionic surfactants. Surfactants improve an oil displacement efficiency by changing the interfacial tension and the emulsification between the oil displacement system and the crude oil and increasing the solubility of the crude oil. Surfactants play a key role for improving oil recovery in the chemical flooding. Developing a highly efficient, inexpensive, temperature resistant and salt tolerant surfactant is of great significance for promoting the development of chemical combination flooding technology.
The commonly used surfactant products mainly include anionic surfactants such as petroleum sulfonates, alkylbenzene sulfonates, olefin sulfonates, etc. The above surfactants have a certain effect on the conventional oil reservoirs with a temperature of 80° C. and a total dissolved solid of 30,000 mg/L or less. At present, a great many surfactants have been successfully applied in the ordinary oil reservoirs (Class I and Class II oil reservoirs), but 60% or more of the remaining oil reserves are harsh oil reservoirs that are difficult to exploit, such as the high temperature, high salinity, high water content, high clay, low permeability, and heavy oil reservoirs. The above surfactants are less efficient or even ineffective due to their low activity and poor salt tolerance.
To solve at least one of the above problems in the prior art, the present invention provides a hydrocarbyl tetralin polyethersulfonate, a preparation method therefor and a use thereof. The hydrocarbyl tetralin polyethersulfonate of the present invention has a high surface and interface activity and can improve the recovery of crude oil.
The object of the present invention is realized through the following technical solutions.
In a first aspect, the present invention provides a hydrocarbyl tetralin polyethersulfonate shown by formula (I-0),
In an embodiment, in the hydrocarbyl tetralin polyethersulfonate shown by formula (I-0), the hydrocarbyl moieties of R1, R2, R5 and R6 are selected from a linear or branched C1-C30 alkyl, preferably C1-C16 alkyl; C1-C30 alkoxy, preferably C1-C16 alkoxy; C3-C30 cycloalkyl, preferably C3-C14 cycloalkyl; C3-C30 heterocyclic group, preferably C3-C14 heterocyclic group, such as imidazole, pyrrole, pyridine; phenyl unsubstituted or substituted by one or more identical or different C1-C4 alkyl; five-or six-membered heteroaromatic group containing 1-4 N or S atoms.
Without being limited by any known theory, the inventors have found that for the use of oil displacing agents, especially in terms of the recovery, for example for the interfacial tension, in the hydrocarbyl tetralin polyethersulfonate shown by formula (I-0), it is particularly advantageous that all groups R1, R2, R5 and R6 are not H, and it is particularly preferred that at least one group of them is alkyl; furthermore, the inventors have also found that it is relatively disadvantageous when the number of C atoms in R1, R2, R5 and R6 is too high or too low. Therefore, it is preferred that at least part or all of R1, R2, R5 and R6 have an appropriate number of C atoms. Correspondingly, in an embodiment, in the hydrocarbyl tetralin polyethersulfonate shown by formula (I-0), preferably the sum of the carbon atom numbers of R1, R2, R5 and R6 is 8-16, and/or preferably R1, R2, R5 and R6 are each independently selected from alkyl.
In an embodiment, in the hydrocarbyl tetralin polyethersulfonate shown by formula (I-0), R5 and R6 are H, X is N.
The hydrocarbyl tetralin polyethersulfonate shown by formula (I-0) of the present invention can be particularly used for the applications for oil displacing agents, e.g. as a surfactant; therefore, the present invention further provides a surfactant composition comprising the hydrocarbyl tetralin polyethersulfonate shown by formula (I-0). Furthermore, the present invention also provides an oil displacing agent composition comprising the hydrocarbyl tetralin polyethersulfonate shown by formula (I-0).
In an embodiment, the hydrocarbyl tetralin polyethersulfonate shown by formula (I-0) in the present invention has the following formula (I):
In the present invention, “PO” represents the repeating unit —CH2—CH(CH3)—O—; “EO” represents the repeating unit —CH2—CH2—O—; and “BO” represents the repeating unit —CH2—CH(CH2CH3)—O—.
According to the hydrocarbyl tetralin polyethersulfonate provided by the present invention, when -(Polyoxyalkylene1)- is more than one of —(PO)x1—, —(EO)y1— and 13 (BO)z1—, there is no special requirement for their connection sequence in the present invention. For instance, for the purpose of the present invention, they may preferably be 13 (BO)z1—(PO)x1—(EO)y1—, —(BO)z1—(EO)y1—(PO)x1—, —(PO)x1—(EO)y1—(BO)z1—, —(PO)x1—(BO)z1—(EO)y1—, —(EO)y1—(BO)z1—(PO)x1—, —(EO)y1—(PO)x1—(BO)z1—. Similarly, when -(Polyoxyalkylene2)- is more than one of —(PO)x2—, —(EO)y2— and —(BO)z2—, there is no special requirement for their connection sequence in the present invention. For instance, for the purpose of the present invention, they may, for example, be —(BO)z2—(PO)x2—(EO)y2—, —(BO)z2—(EO)y2—(PO)x2—, —(PO)x2—(EO)y2—(BO)z2—, —(PO)x2—(BO)z2—(EO)y2—, —(EO)y2—(BO)z2—(PO)x2—, —(EO)y2—(PO)x2—(BO)z2—. Without being limited by any known theory, for the purpose of the present invention, especially for the use of oil displacing agents, the preferred connection sequence may be —BOz1—POx1—EOy1— or —BOz2—POx2—EOy2—.
According to an embodiment provided by the present invention, in formula (I), R1 may be alkyl, alkenyl or aryl.
According to an embodiment provided by the present invention, in formula (I), R1 may be C8-C16 hydrocarbyl, preferably C8-C12 hydrocarbyl.
In some preferred embodiments, R1 is C8-C16 alkyl; and in some preferred embodiments, R1 is C8-C12 alkyl. For instance, examples of such alkyl include but are not limited to: octyl, nonyl, decyl, undecyl and dodecyl.
According to an embodiment provided by the present invention, in formula (I), R2 is H or C1-C30 alkyl.
In some embodiments, R2 is H or C1-C12 alkyl; and R2 is H or C1-C8 alkyl in some embodiments. For instance, examples of alkyl of such R2 include but are not limited to: methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl and octyl.
According to an embodiment provided by the present invention, in formula (I), R3, R4 are each independently selected from H, C1-C10 alkyl, C1-C10 alkyl carbonyl, C1-C10 alkyl sulfonic group, C1-C10 alkyl alcohol sulfonic group, C1-C10 alkyl carboxylic group or —SO3(M)n.
In some embodiments, in formula (I), R3, R4 are independently selected from H, C1-C6 alkyl or —SO3(M)n.
According to an embodiment provided by the present invention, as R3, examples of C1-C6 alkyl include but are not limited to: methyl, ethyl, propyl, butyl, pentyl and hexyl.
In some embodiments, in formula (I), R3 is H, —CH3, —CH2CH3 or —SO3(M)n.
According to an embodiment provided by the present invention, in formula (I), both x1 and y1 are not simultaneously 0; both x2 and y2 are not simultaneously 0.
In some embodiments, in formula (I), z1 and z2 are zero, x1+x2=0-12, y1+y2=4-20; in some embodiments, z1 and z2 are zero, x1+x2=0-8, y1+y2=4-12; and in some embodiments, z1 and z2 are zero, x1+x2=0−4, y1+y2=4-8.
According to an embodiment provided by the present invention, in formula (I), z1 and z2 are zero, x1+x2+y1+y2=1-50, preferably 5-20, more preferably 5-15.
Without being limited by any known theory, for the purpose of the present invention, especially for the use of oil displacing agents, e.g. based on the considerations of interfacial tension, PO and EO units may be present simultaneously; correspondingly, in an exemplary embodiment, z1 and z2 are zero, x1+x2=1-6, y1+y2=4-8.
Without being limited by any known theory, for the purpose of the present invention, especially for the use of oil displacing agents, e.g. based on the considerations of hydrophilic and oleophilic balance, PO, EO and BO units may be present simultaneously; correspondingly, in an exemplary embodiment, x1+x2=1-6, y1+y2=4-8, z1+z2=1-6.
According to an embodiment provided by the present invention, for M, examples of alkali metal ions include but are not limited to: lithium ion, sodium ion and potassium ion. Similarly, for M, examples of alkaline earth metal ions include but are not limited to: beryllium ion, magnesium ion and calcium ion.
In some preferred embodiments, M is selected from any one of sodium ion, potassium ion, calcium ion and magnesium ion.
According to an embodiment provided by the present invention, the present invention does not have special requirements for the positions of —SO3(M)n and
(referred to as an amino polyether group in the present application) on the tetralin ring.
According to an embodiment provided by the present invention, for example, —SO3(M)n can be located at position 5, 6, 7 or 8 of the tetralin ring; whereas the amino polyether group can be located at position 5, 6, 7 or 8 of the tetralin ring, which is different from the position of —SO3(M)n. In an embodiment, the amino polyether group is located at position 5 or 8 of the tetralin ring, preferably at position 5 of the tetralin ring; and/or the —SO3(M)n is located at position 6 or 7 of the tetralin ring. In an embodiment, preferably the amino polyether group and the —SO3(M)n are in a meta position with each other.
In another aspect, the present invention provides a method for preparing the hydrocarbyl tetralin polyethersulfonate of formula (I-0) or formula (I), wherein, taking the situation in which X is N as an example, the preparation method comprises the following steps:
In formula (II-0) or formula (II), R1, R2, R5 and R6 are each as described above, for example are independently H or C1-C30 hydrocarbyl, provided that at least one of R1, R2, R5 and R6 is not H. In an embodiment, R1 is C6-C30 hydrocarbyl, and R2 is H or C1-C30 hydrocarbyl;
Correspondingly, it can be prepared similarly when X is O in formula (I-0). The major differences lie in: (1) sulfonating hydrocarbyl tetralin as the raw material with sulfuric acid to generate tetralin sulfonic acid, neutralizing with sulphurous acid, and then alkali melting with caustic soda to produce it; or (2) carrying out a halogenation reaction via hydrocarbyl tetralin and then hydrolyzing at a high temperature to obtain it.
According to the preparation method provided by the present invention, there are no special requirements for the nitration reagent in the present invention, and any known nitration reagent in the art can be used; however, for the purpose of oil displacing agents, it is preferred in some embodiments that the nitration reagent in step S100 is at least one of nitric acid and dinitrogen pentoxide, or a mixed acid composed of at least one of nitric acid and dinitrogen pentoxide and at least one selected from concentrated sulfuric acid, glacial acetic acid, acetic anhydride and phosphorus pentoxide.
In the present invention, when the mixed acid is used as the nitration reagent, it is preferred that the molar ratio of at least one of nitric acid and dinitrogen pentoxide to at least one selected from concentrated sulfuric acid, glacial acetic acid, acetic anhydride and phosphorus pentoxide is 2-6:1.
According to an embodiment of the preparation method provided in the present invention, in the step S100, the molar ratio of the hydrocarbyl tetralin to the nitration reagent is 1:1-3; the reaction temperature is preferably 0-80° C.; the reaction time is preferably 1-10 hours. In some embodiments, the reaction temperature is 20-60° C., the reaction time is 1-3 hours in the step S100.
According to an embodiment of the preparation method provided in the present invention, the step S200 includes: reacting the hydrocarbyl nitrotetralin obtained in step $100 with hydrogen in the presence of a hydrogenation catalyst to obtain hydrocarbyl tetralin amine.
Examples of hydrogenation catalysts suitable for use in the present invention include but are not limited to: palladium carbon catalysts and raney nickel catalysts.
In some embodiments, the amount of the hydrogenation catalyst is 0.01% to 10%, preferably 0.1% to 5%, of the weight of the hydrocarbyl nitrotetralin.
According to an embodiment of the preparation method provided in the present invention, the hydrotreatment in step S200 is carried out at a temperature of 20-150° C. and a pressure of less than 4 MPa. In some embodiments, the hydrotreatment in step S200 is carried out at a temperature of 50-70° C. and a pressure of 1-3 MPa.
According to an embodiment of the preparation method provided in the present invention, in step S300, the amounts of epoxypropane and epoxyethane can be determined based on the target structure of the hydrocarbyl tetralin polyethersulfonate.
In some embodiments, in step S300, the molar ratio of the epoxypropane to the hydrocarbyl tetralin amine is 0-30:1; the molar ratio of the epoxyethane to the hydrocarbyl tetralin amine is 1-30:1; the molar ratio of the epoxybutane to the hydrocarbyl tetralin amine is 0-30:1.
In some embodiments, the amount of the epoxybutane is zero; the molar ratio of the epoxypropane to the hydrocarbyl tetralin amine is 0-12:1 and the molar ratio of the epoxyethane to the hydrocarbyl tetralin amine is 4-20:1; in some embodiments, the molar ratio of the epoxypropane to the hydrocarbyl tetralin amine is 0-8:1 and the molar ratio of the epoxyethane to the hydrocarbyl tetralin amine is 4-12:1; and in some embodiments, the molar ratio of the epoxypropane to the hydrocarbyl tetralin amine is 0-4:1 and the molar ratio of the epoxyethane to the hydrocarbyl tetralin amine is 4-8:1.
In some preferred embodiments, the amount of the epoxybutane in step S300 is zero, and the molar ratio of the total amount of the epoxypropane and the epoxyethane to the hydrocarbyl tetralin amine is 1-50:1, preferably 5-20:1, more preferably 5-15:1.
According to the preparation method provided by the present invention, the reaction of the hydrocarbyl tetralin amine with epoxypropane and optionally epoxypropane in step S300 is carried out in the presence of an alkaline catalyst.
Examples of alkaline catalysts suitable for use in the present invention include but are not limited to: alkali metals, alkali metal hydroxides, alkaline earth metal hydroxides, alkali metal alcoholates, and alkali metal oxides. In some embodiments, the alkaline catalyst is selected from at least one of alkali metal hydroxide and alkaline earth metal hydroxide; and in some embodiments, the alkaline catalyst is sodium hydroxide and/or potassium hydroxide.
In some embodiments, the amount of the alkaline catalyst is 0.005-2% by weight, preferably 0.05-1% by weight, based on the weight of the hydrocarbyl tetralin amine.
According to the preparation method provided by the present invention, the reaction temperature is 135-200° C. and the pressure is 0-5 MPa in step S300. In some embodiments, the reaction temperature is 140-180° C. and the pressure is 0-3 MPa in step S300, and in some embodiments, the reaction temperature is 140-160° C. and the pressure is 0-0.4 MPa in step S300.
According to the preparation method provided by the present invention, step S300 further includes: performing a removal treatment at a temperature of 80-110° C. after the reaction of the hydrocarbyl tetralin amine with epoxypropane and optionally epoxypropane. In the present invention, the removal treatment can be carried out by vacuum or a nitrogen bubbling.
According to the preparation method provided by the present invention, the sulfonation reagent in step S400 is at least one of concentrated sulfuric acid, fuming sulfuric acid or sulfur trioxide.
According to the preparation method provided by the present invention, the step S400 includes:
In step S402 of the present invention, an alkali can be used to adjust the pH value of the sulfonated product. In the present invention, the alkali is selected from at least one of alkali metal hydroxide and alkaline earth metal hydroxide. In some specific embodiments, the alkali is sodium hydroxide and/or potassium hydroxide.
In another aspect, the present invention provides the hydrocarbyl tetralin polyethersulfonate prepared by the preparation method.
In a further aspect, the present invention also provides an oil displacing agent composition, wherein the oil displacing agent composition comprises the hydrocarbyl tetralin polyethersulfonate and water.
According to the oil displacing agent composition provided by the present invention, the weight ratio of the hydrocarbyl tetralin polyethersulfonate to water is 1: (50-2000), preferably 1: (100-1000).
In the present invention, there is a wide range of selection for the types of water. The water can be either deionized water or mineral-containing water. In some embodiments, the total mineral content of the mineral-containing water is 0-150000 mg/L; and 10000-100000 mg/L in some embodiments.
Examples of mineral-containing water suitable for use in the present invention include but are not limited to: mineralized water, oilfield injection water, formation water, seawater, rainwater and river water.
In some specific embodiments, for the sake of the construction convenience and the water resource conservation etc., oilfield injection water is preferred, for example the injection water of the Shengli Oilfield used in the examples of the present invention, the constitution of which is shown in Table 1.
According to the oil displacing agent composition provided by the present invention, to enhance the oil displacement effect, the oil displacing agent composition of the present invention may also include common additives in the art, such as at least one of polyacrylamide, C1-C6 small molecule alcohol, dimethyl sulfoxide (DMSO), diethanolamine and cetyltrimethylammonium chloride (CTAC) etc. . . .
The above raw materials in the present invention can all be self-made or commercially available, and there is no special limitation on this in the present invention.
In another aspect, the present invention provides the use of said hydrocarbyl tetralin polyethersulfonate or said oil displacing agent composition in an oil reservoir exploitation, especially in the high temperature and high salinity oil reservoir exploitation.
The present invention has the following advantages: the hydrocarbyl tetralin polyethersulfonate of the present invention is a new type of anionic non-ionic sulfonate surfactant, has advantages of strong temperature resistance and salt tolerance and low adsorption, etc., has a good affinity with crude oil, has a high surface and interface activity, and can form a relatively low interfacial tension on the oil-water interface. It can be used for enhancing oil recovery in chemical flooding, especially in the high-temperature and high-salinity oil reservoirs, as can effectively improve the recovery of crude oil and has a broad application prospect and a practical significance.
The present invention is further illustrated below in combination with specific examples which, however, do not form any limitation to the present invention.
If there is no special restriction on the raw materials used in the examples and the comparative examples, they are all disclosed in the prior art, for example they are able to be directly purchased or prepared according to the preparation methods disclosed in the prior art.
According to the method in Example 1, the oil displacing agent composition was formulated and the interfacial tension was measured. For the convenience of comparison, the constitution of the oil displacing agent composition is listed in Table 2, and the evaluation results are shown in Table 3.
According to the method in Example 1, the oil displacing agent composition was formulated and the interfacial tension was measured. For the convenience of comparison, the constitution of the oil displacing agent composition is listed in Table 2, and the evaluation results are shown in Table 3.
According to the method in Example 1, the oil displacing agent composition was formulated and the interfacial tension was measured. For the convenience of comparison, the constitution of the oil displacing agent composition is listed in Table 2, and the evaluation results are shown in Table 3.
The oil displacing agent composition was formulated and the interfacial tension was measured according to the method in Example 1 using the surfactant synthesized in Example 3. For the convenience of comparison, the constitution of the oil displacing agent composition is listed in Table 2, and the evaluation results are shown in Table 3.
According to the method in Example 1, the oil displacing agent composition was formulated and the interfacial tension was measured. For the convenience of comparison, the constitution of the oil displacing agent composition is listed in Table 2, and the evaluation results are shown in Table 3.
According to the method in Example 1, the oil displacing agent composition was formulated and the interfacial tension was measured. For the convenience of comparison, the constitution of the oil displacing agent composition is listed in Table 2, and the evaluation results are shown in Table 3.
Table 1 constitution of the injection water from the Zhongyuan Oilfield
Table 2 constitutions of the oil displacing agent compositions in Examples 1-7
Table 3 interfacial tension performance of the oil displacing agent compositions in Examples 1-7
According to the physical simulation oil displacement effect test of the composite oil displacement system in the SY/T6424-2000 composite oil displacement system performance testing method, a simulation oil displacement experiment was conducted on a core with a length of 30 cm, a diameter of 2.5 cm and a permeability of 1.5 m2 at 80° C. First, the injection water from the Zhongyuan Oilfield was used for waterflooding to a water content of 98%. After the water flooding was completed, 0.3 pv (pore volume of the core) of the above oil displacing agent was injected, followed by waterflooding to a water content of 98% to calculate the increase in the crude oil recovery.
The oil displacing agents prepared in Example 3 and Example 5 were evaluated through oil displacement experiments according to the above method, and the results showed an increase in the crude oil recovery of 7.8% and 9.7%, respectively.
Sodium petroleum sulfonate (Shengli Oilfield) was used to replace the 1-dodecyl-4-octyltetralin-5-amino polyoxypropylene (4) polyoxyethylene (8) ether-7-sodium sulfonate surfactant in Example 3 to formulate an oil displacing agent composition, and the interfacial tension was measured. The interfacial tension between the oil displacing agent composition in Comparative Example 1 and the crude oil from the Zhongyuan Oilfield was 0.23 mN/m.
The above oil displacement effect test was used to measure the increase in the oil recovery of the oil displacing agent composition in Comparative Example 1, and the crude oil recovery was increased by 2.7%.
The following method was used to synthesize 1-dodecyl-4-octylnaphthalene-5-amino polyoxypropylene (4) polyoxyethylene (8) ether-7-sodium sulfonate.
1-dodecyl-4-octylnaphthalene-5-amino polyoxypropylene (4) polyoxyethylene (8) ether-7-sodium sulfonate was used to replace the 1-dodecyl-4-octyltetralin-5-amino polyoxypropylene (4) polyoxyethylene (8) ether-7-sodium sulfonate surfactant in Example 3 to formulate an oil displacing agent composition, and the interfacial tension was measured. The interfacial tension between the oil displacing agent composition in Comparative Example 2 and the crude oil from the Zhongyuan Oilfield is 0.012 mN/m.
The above oil displacement effect test was used to measure the increase in the oil recovery of the oil displacing agent composition in Comparative Example 2, and the crude oil recovery was increased by 4.6%.
Therefore, the hydrocarbyl tetralin polyethersulfonate of the present invention has a high surface and interface activity and can improve the recovery of crude oil.
For any values mentioned in the present invention, if there is only a two-unit interval between any lowest value and any highest value, it includes all the values that increase by one unit each time from the lowest value to the highest value. For example, if it is declared that the amount of a component or the value of process variables such as temperature, pressure, time, etc. is 50-90, it means in the present specification that the values such as 51-89, 52-88 . . . , 69-71, and 70-71 are specifically listed. For non-integer values, it is appropriate to consider using 0.1, 0.01, 0.001 or 0.0001 as one unit. These are only some specially specified examples. In the present application, all possible combinations of the values between the lowest value and the highest value listed are considered to have been disclosed in a similar manner.
It should be noted that the above examples are only used to explain the present invention and do not form any limitation to the present invention. The present invention is described by referring to typical examples, but it should be understood that the words used therein are descriptive and explanatory vocabulary, rather than restrictive vocabulary. The present invention may be amended within the scopes of the claims of the present invention according to the stipulations, and may be revised without deviating from the scope and spirit of the present invention. Although the present invention described herein relates to specific methods, materials, and examples, it does not mean that the present invention is limited to the specific examples disclosed herein. On the contrary, the present invention can be extended to all other methods and uses with the same function.
Number | Date | Country | Kind |
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202110967009.X | Aug 2021 | CN | national |
Filing Document | Filing Date | Country | Kind |
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PCT/CN2022/113592 | 8/19/2022 | WO |