Referring now to the attached drawings which form a part of this original disclosure:
a) to 8(c) are a detailed views of engagement portions between a second friction plate and a lug plate of the lock-up device;
a) and 11(b) are views corresponding to
Selected embodiments of the present invention will now be explained with reference to the drawings. It will be apparent to those skilled in the art from this disclosure that the following descriptions of the embodiments of the present invention are provided for illustration only and not for the purpose of limiting the invention as defined by the appended claims and their equivalents.
Hereinafter, embodiments of hydraulic torque transmitting devices and lock-up devices used for them according to the present invention will now be described with reference to the figures.
The torque converter 1 is a device to transmit torque from crankshaft (not shown) of the engine to the input shaft of the transmission, and is constituted by a front cover 2 to be fixed to the input member, a torque converter main body 3 including three types of vane wheels (i.e., an impeller 9, a turbine 10 and a stator 11), and a lock-up device 5.
The front cover 2 is a circular disk-shaped member, and primarily formed from a cover disc 8a, and a radially outer cylindrical portion 8b extending toward the transmission in the axial direction from the radially outer portion of the cover disc 8a. The radially outer cylindrical portion 8b is fixed to an impeller shell 12 of the impeller 9 by welding.
The impeller 9 is primarily formed from the impeller shell 12, a plurality of impeller blades 13 fixed to the inner side of the impeller shell 12, and an impeller hub 21 fixed to the radially inner portion of the impeller shell 12.
The turbine 10 is arranged in the fluid chamber, and is opposed to the impeller 9. The turbine 10 is primarily formed from a turbine shell 14, a plurality of turbine blades 15 fixed to the turbine shell 14, and a turbine hub 16 fixed to the inner periphery of the turbine shell 14. The turbine hub 16 is formed with a flange 16a extending radially outward. The radially inner portion of the turbine shell 14 is fixed to the flange 16a by a plurality of rivets 17 with a hub flange 52 later described. The input shaft (not shown) of the transmission is spline-engaged with the inner circumference of the turbine hub 16.
The stator 11 is arranged axially between the radially inner portions of the impeller 9 and the turbine 10, and serves to regulate the flow of the operating oils or working fluids from the turbine 10 toward the impeller 9. The stator 11 is primarily formed from an annular stator carrier 18, and a plurality of stator blades 19 arranged on the outer peripheral surface of the stator carrier 18. The stator carrier 18 is supported on a fixed cylindrical shaft (not shown) via a one-way clutch 20. A first thrust bearing 31 is arranged axially between the front cover 2 and the turbine hub 16, a second thrust bearing 32 is arranged between the turbine hub 16 and the stator 11, and a third thrust bearing 33 is arranged between the stator 11 and the impeller hub 21. Ports that allow the operating oils to flow to both sides in the radial direction are formed in the portions where the first through third thrust bearings 31 to 33 are arranged.
A description will be made on the lock-up device 5 referring to
The lock-up device 5 is provided with a clutch mechanism 6 to be connected with the front cover 2, and a damper mechanism 7 to connect elastically the clutch mechanism 6 with the turbine 10 in the rotational direction, and serves to couple mechanically the turbine 10 and the front cover 2 in accordance with need. Thus, the lock-up device 5 functions as a clutch mechanism and a damper mechanism. As shown in
The piston 51 is a member provided to perform switching of the lock-operations of the lock-up device 5, and is primarily formed from a disc-like piston main body 61. The piston main body 61 is a disc-like and annular member that extends in the radial direction to divide a space between the front cover 2 and the turbine 10 into two in the axial direction. As seen in
The piston support plate 67 is fixed to a part of the radially inner portion of the turbine shell 14 by welding, where the hub flange 52 and the turbine shell 14 are fixed by the rivets 17. Between the radially inner cylindrical portion 66 and the outer circumference of the piston support plate 67 is provided a seal ring 68. Accordingly, the space S1 between the front cover 2 and the piston 51, and the space S2 between the piston 51 and the turbine 10 are sealed off from each other at their radially inner portions.
The hub flange 52 is a member to output the torque from the lock-up device 5, and is primarily formed from a disc-like hub main body 71. The hub main body 71 has, as described above, the radially inner portion fixed to the turbine hub 16, and is an annular member extending radially outward from there. The hub main body 71 is formed with a plurality of windows 72 extending in the circumferential direction, in which the torsion springs (coil springs) 55 are disposed.
The clutch plate 53 and the retaining plate 54 are members to transmit the torque from the piston 51 to the damper mechanism 7, and is an integral rotary member located on axial sides of the hub flange 52 toward the engine and the transmission, respectively. More specifically, as seen in
The windows 74 and 76 are located at positions corresponding to the windows 72. When the torsion springs 55 are compressed between the windows (74 and 76) and the windows 72, the clutch plate 53 and the retaining plate 54 are elastically connected with the hub flange 52 in the rotational direction.
The plate main bodies 73 and 75 annularly extend radially outward over the outer periphery of the hub flange 52, and the fixing portions 77 and 78 at the radially outer portions are fixed to each other by rivets 24. The fixing portions 77 and 78 are formed with plate through-holes 73a and 75a, respectively, and through which the rivets 24 pass (refer to
The strap plates 59 are members provided to connect the piston 51 with the clutch plate 53 and the retaining plate 54 axially movably and non-rotatably, and are strip-shaped members composed of an elastically deformable material such as spring steel. More specifically, each strap plate 59 is formed with a first plate through-hole 59a at one end in the longitudinal direction and a second plate through-hole 59b at the other end in the longitudinal direction. The first plate through-hole 59a of each of the strap plates 59 is located so as to correspond to the plate through-hole 75a of the retaining plate 54, and the rivet 24 therein fixes the strap plate 59 to the clutch plate 53 and the retaining plate 54 (refer to
The elastic force of the strap plates 59 elastically connects the piston 51 with the clutch plate 53 and the retaining plate 54 in the axial direction. When the strap plates 59 are in a stress-free state, between frictional surfaces of the pressing portion 62 of the piston 51, the first friction plate 56 (later described), the second friction plate 57, and the lug plate 58 are formed passages A3 in the axial direction.
The first friction plate 56 is a disc-shaped member to transmit the torque with the piston 51, and is primarily formed from an annular plate main body 81, annular frictional facings 83 and 84 attached to the axially opposite surfaces of the plate main body 81, and a plurality of (eight in this embodiment) support portions 82 extending radially inward from the plate main body 81. The first friction plate 56 is supported via the support portion 82 by the piston 51 axially movably and non-rotatably. Specifically, as shown in
Tilting of the first friction plate 56 to the piston 51 in the axial direction is restricted by the tubular portions 82b and the rivets 23. As a result, the attitude of the first friction plate 56 to the axis of rotation can be stabilized, and the first friction plate 56 can be moved in the axial direction while keeping the frictional surfaces of the piston 51 and the first friction plate 56 parallel with each other.
The second friction plate 57 is a member to input the torque from the front cover 2 to the lock-up device 5, and is primarily formed from a disc-like plate main body 91 between the first friction plate 56 and the pressing portion 62 of the piston 51 in the axial direction, and a plurality of (sixteen in this embodiment) claws 92 arranged in the circumferential direction, the claws 92 extending radially outward from the outer periphery of the plate main body 91.
The lug plate 58 is a member that is fixed to the front cover 2 to support the second friction plate 57 such that the second friction plate 57 cannot rotate but can move in the axial direction relative to the front cover 2. The lug plate 58 is primarily formed from a lug cylinder 93 located radially inward of the radially outer cylindrical portion 8b of the front cover 2, and a lug disc 94 that extends radially inward from the axial engine-side periphery of the lug cylinder 93 along the inner surface of the cover disc 8a of the front cover 2 and is fixed to the front cover 2 by welding. The lug cylinder 93 is formed with a plurality of (sixteen in this present embodiment) engagement claws 95 as engagement portions to engage the claws (engagement portion) 92 of the second friction plate 57 with the front cover 2 axially movably and non-rotatably. The engagement claws 95 are formed by cutting out parts of the lug cylinder 93 in the axial direction. A frictional surface 96 that is very close to, axially opposed to, and configured to contact the frictional facing 83 of the first friction plate 56 is formed at a surface of the lug disc 94 toward the first friction plate 56.
The flow path area in the vicinity of the engagements between the claws 92 and the engagement claws 95 is set to be generally the same as the flow path area in the vicinity of the frictional facings 83 and 84 of the first friction plate 56.
As shown in
Meanwhile, as shown in
A total flow path area of the passages A1 and A2 is set to be generally the same as the flow passage area of the passage A3. In other words, the inlet flow path area substantially coincides with the outlet flow path area in the vicinity of the frictional surfaces of the first friction plate 56. Accordingly, the operating oils flow smoothly at the lock-up operations, and the responsiveness of the lock-up operations is improved. 100591 Furthermore, as shown in
As described above, in the lock-up device 5 of the present embodiment, the clutch mechanism 6 is constituted by the piston 51, the first friction plate 56, the second friction plate 57, the strap plates 59, and the lug disc 94 of the lug plate 58. The damper mechanism 7 is constituted by the hub flange 52, the clutch plate 53, the retaining plate 54, and the torsion springs 55.
Next, referring to
The torque from the crankshaft of the engine is input to the front cover 2 via the flexible plate (not shown). When the lock-up operation is not carried out at the lock-up device 5, the following operation is performed. The impeller 9 rotates to flow the operating oils from the impeller 9 to the turbine 10, and the flow of the operating oils drives the turbine 10 to output the torque of the turbine 10 to the input shaft (not shown).
When the speed ratio of the torque converter 1 rises and the rotational speed of the input shaft reaches a predetermined value, the operating oils in the space S1 is drained through the oil passage in the input shaft. Accordingly, the hydraulic pressure in the space S2, which is on an axial side of the piston 51 near the turbine, becomes higher than the hydraulic pressure in the space SI, which is on an axial side of the piston 51 near the front cover in the axial direction so that the piston 51 moves toward the front cover 2 as shown in
Since the first friction plate 56 is supported by the rivets 23 provided in the piston 51, not provided in the damper mechanism 7, during the lock-up engagement operation, the movement of the first friction plate 56 is likely to correspond to the movement of the piston 51, and the responsiveness at the lock-up operations is improved.
When the operating oils are supplied into the space S1, which is on an axial side of the piston 51 near the front cover, during the lock-up engagement operation, the hydraulic pressure in the space S1, which is on axial side of the piston 51 near the front cover becomes higher so that the piston 51 moves toward the turbine 10 in the axial direction. At this time, the piston 51 moves back to the original position (an axial position when the strap plates 59 is in a free state) by the elastic force of the strap plates 59 (refer to
The first friction plate 56 and the second friction plate 57 return to a free state in the axial direction because the pressure by the piston 51 is released. In other words, the torque transmission by the lock-up device 5 is interrupted.
As described above, in the lock-up device 5, since the first friction plate 56 is non-rotatably supported by the piston 51, the movements of the piston 51 and the first friction plate 56 are likely to correspond to each other so that the responsiveness of the lock-up engagement and disengagement operations are improved. Furthermore, since the first friction plate 56 is axially movably supported by the piston 51, it becomes easy to adjust the gaps in the vicinity of the first friction plate 56. Accordingly, it is possible to prevent a drop in responsiveness of the lock-up engagement and disengagement operations, and to reduce the drag torque during the lock-up disengagement operation. Furthermore, the engagement between the tubular portion 82b of the first friction plate 56 and the head 23c of the rivets 23 stabilizes the attitude of the first friction plate 56 to the piston 51, improves the responsiveness of the lock-up engagement and disengagement operations, and reduces the drag torque during the lock-up disengagement operation. Furthermore, in the lock-up device 5, since the first friction plate 56 is supported by the head 23c of the rivets 23 connecting the strap plates 59, it is unnecessary to add a new component to support the first friction plate 56, thereby preventing the number of components from increasing.
Since the rivets 23 are disposed in the recesses 98 between the adjacent protrusions 97 formed at the clutch plate 53 and the retaining plate 54 (more specifically, in the spaces defined between the adjacent fixing portions 77 of the clutch plate 53 in the circumferential direction), it is possible to reduce the axial dimension of the lock-up device 5, and to ensure easily the space S3 into which the strap plates 59 are elastically deformed in the axial direction.
Furthermore, since the inlet flow path area and the outlet flow path area in the vicinity of the frictional surfaces of the first friction plate 56 is generally the same as each other, the operating oils flow smoothly in the vicinity of the first friction plate 56 and the second friction plate 57. Consequently, the responsiveness at the lock-up engagement and disengagement operation can be improved, and the drag torque at the lock-up disengagement operation can be reduced.
The concrete structures of the present invention are not limited to the above-described embodiments, and various changes and modifications are possible within the scope of the present invention.
For example, although a torque converter is used as an example of hydraulic torque transmitting devices having a lock-up device in the above-described embodiment, a fluid coupling may be employed.
Furthermore, although the rivets 23 are described as an example of the member provided in the piston in the above-described embodiment, the member may be screws such as bolts and nuts or a member integral with the piston 51. In other words, the member provided in the piston means a member that is formed integral with the piston 51 or fixed to the piston 51 so as to move in the axial and rotational directions integrally with the piston 51, and includes an example in which the piston 51 is a separate member as well as an example in which the member is a part of the piston 51. In addition, the rivets 23 being made of the head 23c, the shank 23a and the fixing portion 23b may be a plurality of members connected to realize each parts as well as an integral member.
The term “configured” as used herein to describe a component, section or part of a device includes hardware and/or software that is constructed and/or programmed to carry out the desired function.
Moreover, terms that are expressed as “means-plus function” in the claims should include any structure that can be utilized to carry out the function of that part of the present invention.
In understanding the scope of the present invention, the term “configured” as used herein to describe a component, section or part of a device includes hardware and/or software that is constructed and/or programmed to carry out the desired function. In understanding the scope of the present invention, the term “comprising” and its derivatives, as used herein, are intended to be open ended terms that specify the presence of the stated features, elements, components, groups, integers, and/or steps, but do not exclude the presence of other unstated features, elements, components, groups, integers, and/or steps. The foregoing also applies to words having similar meanings such as the terms, “including,” “having” and their derivatives. Also, the terms “part,” “section,” “portion,” “member,” or “element” when used in the singular can have the dual meaning of a single part or a plurality of parts. As used herein to describe the present invention, the following directional terms “forward, rearward, above, downward, vertical, horizontal, below, and transverse” as well as any other similar directional terms refer to those directions of a hydraulic torque transmitting device equipped with the present invention. Accordingly, these terms, as utilized to describe the present invention should be interpreted relative to a hydraulic torque transmitting device equipped with the present invention as used in the normal riding position. Finally, terms of degree such as “substantially,” “about,” and “approximately” as used herein mean a reasonable amount of deviation of the modified term such that the end result is not significantly changed. For example, these terms can be construed as including a deviation of at least ±5% of the modified term if this deviation would not negate the meaning of the word it modifies.
While only selected embodiments have been chosen to illustrate the present invention, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made herein without departing from the scope of the invention as defined in the appended claims. Furthermore, the foregoing descriptions of the embodiments according to the present invention are provided for illustration only, and not for the purpose of limiting the invention as defined by the appended claims and their equivalents.
Number | Date | Country | Kind |
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JP 2006-117171 | Apr 2006 | JP | national |