The present application claims the benefit of priority based on Korean Patent Application No. 10-2021-0040163 filed on Mar. 29, 2021, the entire disclosure of which is incorporated as a part of this specification.
The present disclosure relates to a hydrogen generator, and relates to a hydrogen generator which maximizes thermal efficiency and can be easily changed in structure according to production volume, and uses DME as a main raw material.
‘Hydrogen energy’ is attracting attention as one of the next-generation energy sources. Hydrogen is regarded as an eco-friendly fuel that can replace fossil fuels such as coal and oil because it does not emit pollutants even after combustion. According to the Hydrogen Council, the global hydrogen market is expected to grow to $2.5 trillion by 2050, accounting for 18% of total energy demand. Hydrogen can be applied to various fields, such as a source of electricity, cooling and heating for homes and buildings, and fuel for hydrogen fuel cell-based hydrogen vehicles.
To this end, even in a hydrogen production system, an eco-friendly process and production device that maximize the efficiency of energy used for production are required.
The present disclosure relates to a hydrogen generator, and is to provide a hydrogen generator that maximizes thermal efficiency, can be easily changed in structure according to production volume, and uses DME as a main raw material.
Technical objects to be achieved by the present disclosure are not limited to the technical objects mentioned above, and other technical objects not mentioned will be clearly understood by those skilled in the art from the following description.
A hydrogen generator according to the present disclosure may include: a first heating furnace in which a first combustion part is provided at a lower end and a first heating space is formed at an upper part of the first combustion part; a second heating furnace in which a second combustion part is provided at a lower end and a second heating space is formed at an upper part of the second combustion part; a third heating furnace in which a third combustion part is provided at a lower end and a third heating space is formed at an upper part of the third combustion part; a first exhaust passage for delivering combustion gas of the first heating space to the second heating space; a second exhaust passage for delivering combustion gas of the second heating space to the third heating space; and a reforming reaction unit positioned across the first heating space, the second heating space, and the third heating space by penetrating sidewalls of the first heating furnace, the second heating furnace, and the third heating furnace.
A hydrogen generator according to the present disclosure includes a systematic and integral multi-layered polygonal reforming reaction part, and may maximize thermal efficiency by utilizing waste heat and may be easily changed in structure according to hydrogen production volume by modularizing a plurality of subdivided combustion parts and combustion chambers.
In the hydrogen generator of the present disclosure, since the reforming reaction part is provided in a polygonal shape, a heat exchange area may be maximized, thereby increasing energy efficiency in hydrogen production.
The hydrogen generator of the present disclosure may maximize recovery of waste heat and exhibit a high level of energy efficiency in operating the device.
A hydrogen generator of the present disclosure may include,
In the hydrogen generator of the present disclosure, the reforming reaction unit may include,
To an upper end of the third heating furnace of the hydrogen generator of the present disclosure, an exhaust duct inside which an exhaust space for exhausting combustion gas of the third heating space to an outside is formed, may be connected, and the raw material supply pipe may be inserted into the exhaust space of the exhaust duct from the outside and connected to the first reforming reaction part in the third heating space through the exhaust space.
The reforming reaction unit of the hydrogen generator of the present disclosure may further include,
In the hydrogen generator of the present disclosure, the hydrogen discharge pipe connected to the fourth reforming reaction part in the third heating space may be connected to an external hydrogen storage system or a hydrogen fuel cell by penetrating the sidewall of the third heating furnace.
The hydrogen generator of the present disclosure may further include a preheating part for exchanging heat between the raw material supply pipe before being inserted into the exhaust space and the hydrogen discharge pipe extending to the outside of the third heating space.
In the hydrogen generator of the present disclosure, a plurality of the reforming reaction units may be provided, the raw material supply pipe may include a raw material supply manifold simultaneously connected to the plurality of reforming reaction units, and the hydrogen discharge pipe may include a hydrogen discharge manifold simultaneously connected to the plurality of reforming reaction units, wherein the raw material supply manifold may be located in the third heating space, and the hydrogen discharge manifold may be located upstream of the preheating part.
In the hydrogen generator of the present disclosure, a first section of the raw material supply pipe inserted into the exhaust space may be wound into a cylindrical shape having a first diameter to form a first coil, a second section of the raw material supply pipe downstream of the first section before being inserted of the third heating space may be wound into a cylindrical shape having a second diameter shorter than the first diameter to form a second coil, and the second coil may be located inside the first coil so that an outer circumferential surface of the second coil faces an inner circumferential surface of the first coil while they are spaced apart.
In the hydrogen generator of the present disclosure, the exhaust duct may be provided with a combustion gas inlet through which the combustion gas exhausted from the third heating space inflows and a combustion gas exhaust port through which combustion gas of the exhaust space is exhausted.
In the hydrogen generator of the present disclosure, an outer circumferential surface of the first coil may be spaced apart from an inner surface of the exhaust duct, one end of the first coil in a longitudinal direction may protrude more than one end of the second coil, the other end of the second coil may protrude more than the other end of the first coil, a blocking plate may be coupled to the one end of the first coil, and the other end of the second coil may be coupled to the inner surface of the exhaust duct in which the combustion gas inlet is formed so as to face the combustion gas inlet.
In the hydrogen generator of the present disclosure, the first reforming reaction part, the second reforming reaction part, and the third reforming reaction part may be formed in a cuboid rod pipe shape.
In the hydrogen generator of the present disclosure, the first reforming reaction part, the second reforming reaction part, and the third reforming reaction part may be filled with a CuCe/γ-Al2O3 catalyst.
Hereinafter, embodiments according to the present disclosure will be described in detail with reference to the accompanying drawings. In this process, the size or shape of the components shown in the drawings may be exaggerated for clarity and convenience of description. In addition, terms specifically defined in consideration of the configuration and operation of the present disclosure may vary according to the intention or practice of users or operators. Definitions of these terms should be made based on the content throughout this specification.
In the description of the present disclosure, it should be noted that the orientation or positional relationship indicated by the terms “center”, “up”, “down”, “left”, “right”, “vertical”, “horizontal”, “inside”, “outside”, etc., is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship that is usually placed when using the product of the present disclosure, and is intended only for explanation and brief description of the present disclosure, and is not to be construed as limiting the present disclosure as it does not suggest or imply that the device or element shown must necessarily be configured or operated in a specific orientation with a specific orientation.
Hereinafter, with reference to
As shown in
The first combustion part 111, the second combustion part 121, and the third combustion part 131 may be metal fiber burners or the like. The first combustion part 111, the second combustion part 121, and the third combustion part 131 may supply heat to the reforming reaction unit 200 in different proportions, for example, the first combustion part 111 may supply 50% of the total heat, the second combustion part 121 may supply 30% of the total heat, and the third combustion part 131 may supply 20% of the total heat.
The first combustion part 111 may located at the lower side of the first heating space 112, the second combustion part 121 may be located at the lower side of the second heating space 122, and the third combustion part 131 may be located at the lower side of the third heating space 132.
One end of the first exhaust passage 310 may be connected to the upper end of the first heating space 112, so that the combustion gas moved to the upper part of the first heating space 112 can be delivered to the first exhaust passage 310. The other end of the first exhaust passage 310 may be connected to the lower end of the second heating space 122, so as to inject the combustion gas delivered from the first heating space 112 into the lower part of the second heating space 122.
One end of the second exhaust passage 320 may be connected to the upper end of the second heating space 122, so that the combustion gas moved to the upper part of the second heating space 122 can be delivered to the second exhaust passage 320. The other end of the second exhaust passage 320 may be connected to the lower end of the third heating space 132, so as to inject the combustion gas delivered from the second heating space 122 into the lower part of the third heating space 132.
In other words, in the first heating furnace 110, the second heating furnace 120, and the third heating furnace 130, the combustion gas may flow from the lower side to the upper side, and may flow from the upper side to the lower side in the first exhaust passage 310 and the second exhaust passage 320.
The first heating furnace 110 may be disposed at a position facing one side wall of the second heating furnace 120 with the first exhaust passage 310 therebetween, and the third heating furnace 130 may be disposed at a position facing the other side wall of the second heating furnace 120 with the second exhaust passage 320 therebetween. Specifically, along the first direction, which is a direction horizontal to the ground, [first heating furnace 110]-[first exhaust passage 310]-[second heating furnace 120]-[second exhaust passage 320]-[third heating furnace 130] may be disposed in this order.
One side wall of the first exhaust passage 310 may be shared with the first heating furnace 110, the other side wall of the first exhaust passage 310 may be shared with the second heating furnace 120, one side wall of the second exhaust passage 320 may be shared with the second heating furnace 120, and the other side wall of the second exhaust passage 320 may be shared with the third heating furnace 130.
The wall separating the first heating furnace 110, the second heating furnace 120, the third heating furnace 130, the first exhaust passage 310, and the second exhaust passage 320 may be formed as a baffle.
As shown in
The hydrogen generator of the present disclosure may use DME as a raw material supplied to the raw material supply pipe 410 and as a fuel for operating the first combustion part 111 to the third combustion part 131. DME has a molecular structure of CH3OCH3, which is a simple ether form, and is a chemical substance that exists as a liquid under mild conditions. DME is a stable compound that does not form peroxides even when exposed to air for a long time, and is inert and non-corrosive. In addition, DME is a colorless gas harmless to the human body because it is not carcinogenic and anesthetic unlike diethyl ether which has strong anesthetic properties, has physical properties similar to LPG, so it can be stored and transported in the same way, and has a higher calorific value than methane and has no sulfur content, so it is highly valuable as a fuel. Plants fueled by DME may have a number of advantages from an environmental point of view compared to conventional combustion plants.
In other words, since the hydrogen generator of the present disclosure produces hydrogen through DME reforming and simultaneously produces heat for a reforming reaction by using DME as a combustion fuel, generation of air pollutants can be minimized.
In the raw material supply pipe 410, DME and water may be mixed and supplied in a gaseous state.
The reforming reaction unit 200 may have a four-layered structure, and the raw material injected from the raw material supply pipe 410 may be injected into the reforming reaction unit 200 and may be moved to the lower layer as the process progresses.
The first reforming reaction part 210, the second reforming reaction part 220, and the third reforming reaction part 230 may be formed in a cuboid rod pipe shape. The first reforming reaction part 210, the second reforming reaction part 220, and the third reforming reaction part 230 may be disposed across the first heating space 112, the second heating space 122, and the third heating space 132 by penetrating the penetration hole 11 formed on the wall of the first heating furnace 110, the second heating furnace 120, the third heating furnace 130, the first exhaust passage 310 and the second exhaust passage 320.
The first reforming reaction part 210, the second reforming reaction part 220, and the third reforming reaction part 230 may be filled with a CuCe/γ-Al2O3 catalyst.
As shown in
As described above, by disposing the first connection passage 251, the second connection passage 252, and the third connection passage 253, the raw material injected into the reforming reaction unit 200 may move to the lower layer while reciprocating through the first heating space 112, the second heating space 122, and the third heating space 132 as the process progresses.
As shown in
As shown in
In other word, DME supplied along the raw material supply pipe 410 may be preheated first in the preheating part 430 and secondarily preheated while passing through the exhaust space 334.
A first section of the raw material supply pipe 410 inserted into the exhaust space 334 may be wound into a cylindrical shape having a first diameter to form a first coil 412, a second section of the raw material supply pipe 410 downstream of the first section before being inserted of the third heating space 132 may be wound into a cylindrical shape having a second diameter shorter than the first diameter to form a second coil 413, and the second coil 413 may be located inside the first coil 412 so that an outer circumferential surface of the second coil 413 faces an inner circumferential surface of the first coil 412 while they are spaced apart.
The exhaust duct may be provided with a combustion gas inlet 332 through which the combustion gas exhausted from the third heating space 132 inflows and a combustion gas exhaust port 333 through which combustion gas of the exhaust space 334 is exhausted. The outer circumferential surface of the first coil 412 may be spaced apart from the inner surface of the exhaust duct, one end of the first coil 412 in a longitudinal direction may protrude more than one end of the second coil 413, the other end of the second coil 413 may protrude more than the other end of the first coil 412, a blocking plate 331 may be coupled to the one end of the first coil 412, and the other end of the second coil 412 may be coupled to the inner surface of the exhaust duct 330 in which the combustion gas inlet 332 is formed so as to face the combustion gas inlet 332. The diameter of the combustion gas inlet 332 may be less than or equal to the second diameter.
With the above structure, the combustion gas introduced into the exhaust duct 330 may pass through the center of the second coil 413, the combustion gas passed through the second coil 413 may pass through the space formed by the outer circumferential surface of the second coil 413 and the inner circumferential surface of the first coil 412 facing each other, and then pass through the combustion gas exhaust port 333 to be discharged to the outside.
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Although embodiments according to the present disclosure have been described above, these are only exemplary, and those skilled in the art will understand that various modifications and embodiments of equivalent range are possible therefrom. Therefore, the true technical protection scope of the present disclosure should be defined by the following claims.
A hydrogen generator according to the present disclosure includes a systematic and integral multi-layered polygonal reforming reaction part, and may maximize thermal efficiency by utilizing waste heat and may be easily changed in structure according to hydrogen production volume by modularizing a plurality of subdivided combustion parts and combustion chambers.
In the hydrogen generator of the present disclosure, since the reforming reaction part is provided in a polygonal shape, the heat exchange area may be maximized, thereby increasing energy efficiency in hydrogen production.
The hydrogen generator of the present disclosure may maximize the recovery of waste heat and exhibit a high level of energy efficiency in operating the device.
Number | Date | Country | Kind |
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10-2021-0040163 | Mar 2021 | KR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/KR2022/003807 | 3/18/2022 | WO |