Many people utilize hydroponics to grow plants without soil by using mineral nutrient solutions in a water solvent. Plants may be grown with only roots exposed to the mineral solution.
Existing systems require users to slowly add nutrients to prevent rapid changes to the mineral solution. In addition, existing solutions do not evenly distribute nutrients among plants.
Thus there is a need for hydroponic grow equipment that is able to mix full nutrient doses with even distribution among plants.
Some embodiments may provide devices, components, systems, and/or methods for implementing hydroponics. Such elements may include grow containers. Each grow container may include a grow basket or other appropriate resource for supporting a plant or plants. The grow containers may each include one or more inlets and/or outlets for distributing fluids among the containers.
Some embodiments may include reservoirs for mixing and distributing nutrients. Such reservoirs may include one or more filters.
The grow containers and/or reservoirs may include various mixing elements for evenly distributing nutrients among plants and/or aerating a grow solution. Such mixing elements may include nozzles and/or other appropriate features that may generate a vortex or other mixing environment. In addition, the grow containers and/or reservoirs may include various injectors for aerating the solution.
Some embodiments may include structural supports for the grow containers, reservoirs, plants, plant baskets, and/or other elements of the hydroponic systems described herein.
The elements described herein may include various adjustment features that may allow the mixing elements and/or other features to be positioned such that desired system characteristics are achieved.
Some embodiments may provide recirculating systems using the components described throughout. Such systems may generally include a feedback loop whereby distributed solution is returned to a mixing chamber or reservoir for further mixing with other returned solution, fresh solution or clean water, and/or added nutrients. Such an approach allows for a thorough mixture among containers with an even distribution of nutrients. This allows a grower to add a full measure of nutrients without causing solution attributes to spike.
The preceding Summary is intended to serve as a brief introduction to various features of some exemplary embodiments. Other embodiments may be implemented in other specific forms without departing from the scope of the disclosure.
The exemplary features of the disclosure are set forth in the appended claims. However, for purpose of explanation, several embodiments are illustrated in the following drawings.
The following detailed description describes currently contemplated modes of carrying out exemplary embodiments. The description is not to be taken in a limiting sense, but is made merely for the purpose of illustrating the general principles of some embodiments, as the scope of the disclosure is best defined by the appended claims.
Various features are described below that can each be used independently of one another or in combination with other features. Broadly, some embodiments generally provide air injection features, growth vessels, and distribution systems for use in hydroponic growing. In addition, some embodiments provide features for mixing supplies (e.g., grow nutrients, clean water, etc.) among multiple containers in a grow system.
A first exemplary embodiment provides a hydroponic grow system comprising: a plurality of grow containers; a reservoir; and a water pump, wherein an output of the water pump is coupled to an inlet of the reservoir and at least one outlet of the reservoir is coupled to an input of the water pump.
A second exemplary embodiment provides a hydroponic grow container comprising: a grow vessel; and an adaptable manifold coupled to the grow vessel.
A third exemplary embodiment provides a hydroponic reservoir comprising: at least one inlet; at least one outlet; a return tank; and a distribution tank.
Several more detailed embodiments are described in the sections below. Section I provides a description of grow containers and injectors used by some embodiments. Section II then describes plant management and structural elements used by some embodiments. Next, Section III describes various mixing architectures used by some embodiments. Section IV then describes filtering architectures used by some embodiments. Section V follows with a description of several exemplary recirculating systems provided by some embodiments.
The vessel 110 may be a cylindrical bucket or similar element that is able to retain fluid such as water. The bucket may be made of rigid material such as metal or plastic. The bucket may include various inlets and/or outlets (not shown), such as supply inlets, drain outlets, wiring ports, etc. Different embodiments may include different specific vessels, which may vary in a number of appropriate ways. For instance, different embodiments may include differently sized (e.g., different heights, widths or radii, volumes, etc.) and/or shaped (e.g., round, square, elliptical, rectangular, etc.) vessels.
The pump 130 may be able to take in fluid (e.g., water) and pump the fluid through the conduit 140 and nozzle 150 as shown.
The conduit 140 may include flexible and/or rigid materials (e.g., metal, plastic, etc.) and may be able to channel fluids along a path.
The nozzle 150 may include an inlet that is able to couple to the conduit and an outlet that is able to expel fluid. As shown, the nozzle may taper from a wider diameter to a narrower diameter. Different embodiments may use different specific nozzles and/or features. The nozzle may be used to create a vortex as indicated by the flow arrow.
The turbulence elements 190 may include protruding blades or other appropriate elements that may increase aeration as the output of the nozzle flows past the turbulence element.
The lid 120 may include various apertures 180 for exchanging air, routing wiring and/or conduit, etc. The lid 120 may include a grow basket 170 that may support soil or other material appropriate for growing plants. The grow basket may include various perforations, mesh, etc. that may allow the roots of a plant to contact the water in the vessel. The lid 120 may include a support ring 160 or other appropriate feature that is able to provide structural support and couple the lid 120 to the vessel 110.
Other features described throughout may be similarly adjustable. Such adjustable features may include, for instance, flexible conduit, rotating members and/or connectors, valves or other flow regulators, etc.
The various injectors described above may be collectively referred to as “vortex generating injectors”. Such injectors may generally be used for mixing of solution within a grow container, reservoir, mixing container, or other appropriate element.
Some embodiments may include an adaptable manifold that is able to be converted to any of the above and below mentioned injectors, inlets, and/or outlets. Such a manifold may include a conduit passing through the center line of a grow container. The conduit may rest on the bottom of the container. The conduit may be coupled to one or more threaded “T” connectors that may be coupled to the various inlets, outlets, and injectors. Unused connectors may be capped or otherwise closed.
Some embodiments may include an end-cap aligned inline injector that is able to be coupled to the end of some section of conduit and may span multiple containers in a row. The end cap injector may include an inlet, an output nozzle, and a coupling element that allows the end cap injector to be securely fastened to the end of a piece of conduit and centered in the flow path of the conduit.
One of ordinary skill in the art will recognize that the above example implementations are provided for exemplary purposes only and that different embodiments may be implemented in various different ways without departing from the scope of the disclosure. For instance, different embodiments may include various different irrigation and return line configurations than shown or described above (e.g., multiple of each type of line may be included in each container, the lines may be placed at various different heights or locations than shown, etc.). In addition, the drawings related to the above description do not necessarily show each element to scale. Different embodiments may include different sizes of conduits, containers, nozzles, etc.
One of ordinary skill in the art will recognize that the above example implementations are provided for exemplary purposes only and that different embodiments may be implemented in various different ways without departing from the scope of the disclosure. For instance, different embodiments may include various different structural supports, stands, risers, etc. as appropriate for implementing the various embodiments described throughout.
The vessel 1310 and injector 1320 may be similar to vessel 110 and injector 610 described above. The optional lid 1330 may include a through-hole or other appropriate feature such that the injector 1320 is aligned with the outlet collector 1340.
The air injection sleeve 1720 may be a rigid pipe, bar, or conduit. Air tubing may pass through the sleeve and allow an air stone 1740 to be connected at the bottom end of the tubing. Some embodiments may include a retaining element such as a snap cage holder for the air stone at the end of the sleeve 1720 that holds air stone 1740 in place. The top portion of the sleeve may connect to the top of the lid through an aperture with a snug fit, with a wider top lip at the top portion of the sleeve 1720 to stop the sleeve from falling through the lid, and/or other appropriate ways. Such a secure fit allows a user to pull out the air stone without reaching into the container and positions the air stone in the bottom center (for example) of the container.
The sleeve 1720 may allow a new air stone 1740 to be fed through the thick plant roots of an established plant to be positioned at the bottom of the grow container 1710. Air stones 1740 typically float and move around and must be secured to the bottom of a container with suction cups or weights. In addition, the sleeve 1720 allows for replacement of air stones 1740 without requiring a user to contact to the grow solution, thus eliminating a source of contamination. The air stone sleeve 1720 may be disposable and coupled to the air tubing at the top portion of the sleeve.
The various architectures described above may be included in one or more reservoirs used by the hydroponic systems described herein. Such reservoirs may generally be used for distributing fluids and nutrients to the grow containers described above. Each “reservoir” may include any number of vessels, mixing architectures, conduit, etc. as necessary to distribute the grow solution among a group of plants.
One of ordinary skill in the art will recognize that the above example implementations are provided for exemplary purposes only and that different embodiments may be implemented in various different ways without departing from the scope of the disclosure. In addition, various features may provide additional functionality depending on the usage scenario or situation. For instance, an outlet collection port may normally be used above the water level. If the water level rises, the collection port may become submerged and automatically operate as an overflow outlet.
The filter 2220 may be a material such as a mesh or screen, that includes multiple apertures such that fluids are able to pass through while particles above a size threshold are removed. The filter may be secured by channels or guides such that the filter may be easily removed for replacement or cleaning.
In some embodiments, an additional screen may be included at an outlet aperture of the reservoir in order to filter any unwanted items that fall into the reservoir.
Some embodiments may include multiple filters with different aperture sizes (e.g., a large particle filter may be followed by a smaller particle filter). The filter of some embodiments may include a number of pouches or pockets that are able to collect material that does not pass through the filter for easy removal.
In this example, the first container includes a return tank 2430 and distribution tank 2440, while the second container 2420 may serve as a mixing tank (and/or distribution tank). The mixing and distribution tanks may be combined into a single vessel (or portion of a vessel) in some embodiments.
One of ordinary skill in the art will recognize that the above example implementations are provided for exemplary purposes only and that different embodiments may be implemented in various different ways without departing from the scope of the disclosure. For instance, some embodiments may include multiple filters in series. As another example, some embodiments may include multiple filter containers distributed throughout a grow system.
Each grow container 2610 may be similar to container 110 described above. The grow containers 2610 may be of different size, shape, etc. as appropriate for a particular plant or crop. Each grow container may be associated with a stand or support. Each grow container may have at least one inlet and at least one outlet. In addition, each grow container may include various features described above (e.g., an air injection sleeve, levelling lines, etc.), either alone or in combination. Each individual grow container may include different specific features and/or attributes. Such features and/or attributes may be selected to optimize performance for various different plants. Each grow container may include a lid and plant basket, with an optional support as described above. Each grow container may include one or more injectors.
The reservoir 2620 may include one or more vessels and various features such as those described in Section III above. In this example, the reservoir has a single inlet and a single outlet. In other systems, the reservoir may include parallel supply and/or return lines, with any number of inlets and/or outlets. The reservoir or levelling tank may have a clean water supply and drain (not shown). The reservoir may include multiple elements including a return tank, a filtered return tank, and a mixing vessel. In this example, the system 2600 includes a single reservoir 2620. Different embodiments may include different numbers of reservoirs, which may be distributed among an array of grow containers, based on various relevant parameters (e.g., number of containers, distance between containers, etc.).
The water pump 2630 may be an electric or electronic device that is able to move fluid along the conduit path 2650. The pump 2630 may be external to the fluid, as in this example, or submersed in the fluid. Different embodiments may include different numbers of pumps, which may be distributed among an array of containers, similar to the reservoir (e.g., some embodiments may include one pump for each reservoir, one pump for a number of grow containers, etc.).
The air pump 2640 may be able to move air through a feed line or tube to an outlet such as an air stone. Different embodiments may include different numbers of air pumps, which may be distributed throughout the system 2600.
The conduit 2650 may include various members (e.g., cylindrical pipes) and various connectors. The members and/or connectors may be sized depending on various relevant factors (e.g., flow rate, pump size, system volume, etc.).
Each gate valve 2660-2670 may be able to control fluid flow through a portion of the conduit 2650. Each gate valve 2660-2670 may provide discrete flow control (i.e., on or off) or adjustable control where flow rate is able to be increased (e.g., by turning a knob in a counterclockwise direction) or decreased (e.g., by turning the knob in a clockwise direction) to any desired flow rate from fully open to fully closed. Gate valves may be distributed throughout the system. Gate valves may be used for operational control, where the valves may be used to modify the performance of the system (e.g., by closing a recirculating line). Gate valves may also be used to isolate various elements for service or replacement (e.g., by closing all lines associated with a grow container 2610). Thus, additional gate valves 2660 may be distributed throughout the system 2600.
The return loop 2680 may be a portion of conduit that connects the output of the pump 2630 to the reservoir 2620 intake as shown.
Nutrients may be added to the reservoir 2620 for distribution to the containers 2610. As shown, the pump 2630 may direct the reservoir solution to each container 2610 (and, more specifically, to one or more injectors associated with the container). In addition, each container may have a return line that may be associated with a drain or other outlet of the vessel. The various return lines may return mixed fluids and/or other materials from each container as shown. The pump 2630 may further direct solution from the reservoir 2620 and mixed fluids from the grow containers 2610 back to the reservoir 2620 through the return loop 2680 in order to thoroughly mix the solution. Gate valve 2660 may be closed in order to maximize return mixing.
The nutrient solution may thus be shared among containers 2610 such that the solution supplied to each container is consistent across the system 2600 and the plants associated with the various containers 2610 may each receive a homogenous mixed supply.
Rather than the return tank 2230 and distribution tank 2240 described above, the example of system 2600 may include a filter at or near the inlet of pump 2630.
One of ordinary skill in the art will recognize that system 2600 may be implemented in various different ways than shown without departing from the scope of the disclosure. For instance, some embodiments may provide automated control of the pumps 2630-2640, valves 2660-2670, and/or other features of the system 2600.
The clean water tank or supply 2810 may continually replace water lost to evaporation, plant use, spillage, etc. The nutrient reservoir 2820 may be utilized to mix nutrients into the distributed solution. The nutrient reservoir may utilize any of the mixing features described in Section III above.
The reservoir(s) may typically include float valves that connect to a water supply source such as a raised replenishing reservoir tank. Alternatively, the reservoir(s) may be connected directly to a pressurized water source.
This example further includes multiple return reservoirs 2620, which may provide additional filtering and mixing capacity.
Systems 2600-2900 may be scaled in various appropriate ways. For instance, additional grow containers 2610 may be added in serial or parallel to those shown. As another example, multiple iterations of each system 2600-2900 may be used to provide additional capacity (or different example systems may be combined into a single system).
Each system or element described above may be used separately or in combination with other elements or sets of elements. Different embodiments may provide different specific layouts, capacities, etc. as appropriate for a particular application. In addition, various other elements than shown may be included. For instance, grow systems may include lights, heaters, etc. As another example, one or more grow systems may be integrated into a structure or facility (e.g., a greenhouse).
The foregoing relates to illustrative details of exemplary embodiments and modifications may be made without departing from the scope of the disclosure as defined by the following claims.
This application is a continuation of U.S. patent application Ser. No. 16/398,467, filed on Apr. 30, 2019. U.S. patent application Ser. No. 16/398,467 claims priority to U.S. Provisional Patent Application Ser. No. 62/664,456, filed on Apr. 30, 2018. U.S. patent application Ser. No. 16/398,467 claims priority to U.S. Provisional Patent Application Ser. No. 62/739,362, filed on Oct. 1, 2018. U.S. patent application Ser. No. 16/398,467 claims priority to U.S. Provisional Patent Application Ser. No. 62/799,073, filed on Jan. 31, 2019.
Number | Date | Country | |
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62799073 | Jan 2019 | US | |
62739362 | Oct 2018 | US | |
62664456 | Apr 2018 | US |
Number | Date | Country | |
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Parent | 16398467 | Apr 2019 | US |
Child | 18595313 | US |