The invention relates to a hydrostatic piston machine according to the floating cup principle.
Hydrostatic piston machines according to the floating cup principle are improved with respect to conventional piston machines in terms of their friction losses. A piston machine of this kind, which works according to the floating cup principle, is known from WO 03/058035 A1. The hydrostatic piston machine has a driving shaft which is arranged in a housing, with an arrangement of pistons being rigidly connected to the driving shaft via a support plate. A respective drum plate, on which cylinders are arranged, is likewise connected to the driving shaft in a rotationally rigid manner for each group of the pistons projecting from the support plate in the opposite direction. The axis of rotation of the drum plates is inclined by the same degree in each case relative to the driving shaft axis, so that the pistons of the first group as well as of the second group which are arranged in the cylinders execute a reciprocating movement relative to the cylinders. Comparable forces in each case act on the pistons in the axial direction due to the inclination, which is the same in opposite directions, of the axes of rotation of the two drum plates.
The power transmission groups which are formed on both sides of the support plate by the respective pistons, cylinders and drum plates deliver into a common hydraulic circuit. The high pressure sides of the two drum units as well as the low pressure sides of the two drum units are connected to one another in the housing of the piston machine for this purpose. The two drum plates are in each case supported at a swash plate, with the swash plates being adjustable together.
The described hydrostatic piston machine entails the disadvantage of both groups of pistons only delivering into a common hydraulic circuit and the adjustment of the two swash plates corresponding with one another. A common adjustment of this kind of the two swash plates is required in the hydrostatic piston machine which is known from WO 03/058035 A1 in order to adapt the axial forces which act on the pistons of both groups to one another.
However it is not possible to use a piston machine of this kind in a hydraulic system which comprises two individual circuits which are to be supplied independently of one another. In this respect it is neither possible to use the hydrostatic piston machine to supply two separate hydraulic circuits, for example as a dual pump, nor is it possible to set a volumetric delivery individually in each case for the first group of pistons and the second group of pistons through an independent adjustment of the two swash plates.
The object of the invention is to provide a hydrostatic piston machine according to the floating cup principle in which a more flexible use is possible by isolating the delivery for the two power transmission groups.
The object is achieved by the hydrostatic piston machine according to the invention with the features of Claim 1 and the features of Claim 2, respectively.
The hydrostatic piston machine according to the invention has two power transmission groups. The first power transmission group comprises a first swash plate on which a first cylinder drum unit is supported. A first group of pistons is arranged in the cylinder recesses of the first cylinder drum unit, these pistons being connected to a driving shaft of the hydrostatic piston machine in a rotationally rigid manner. In a corresponding manner a second power transmission group comprises a second swash plate on which a second cylinder drum unit is supported. Cylinder recesses, in which a second group of pistons engage, are likewise arranged in this second cylinder drum unit. The second group of pistons is likewise connected to the driving shaft of the hydrostatic piston machine in a rotationally rigid manner. A first group of cylinder chambers is formed in the cylinder recesses of the first cylinder drum unit by the first group of pistons. A second group of cylinder recesses is accordingly also formed in the cylinder recesses of the second cylinder drum unit by the second group of pistons. The first group of cylinder chambers and the second group of cylinder chambers are in each case connected to an individual hydraulic circuit in order to obtain two delivery flows of pressure medium. As a result, the hydrostatic piston machine, which is formed as a hydraulic pump, for example, delivers through the first power transmission unit into a first working line and through the second power transmission unit into a second working line. The hydrostatic piston machine can therefore also be used for applications in which hydraulic circuits which are independent of one another are to be supplied.
The two power transmission groups of the hydrostatic piston machine according to the invention with the features of Claim 2 are independently adjusted. It is as a result possible, when the hydrostatic piston machine is used as a hydraulic pump, to firstly adjust the volumetric delivery through the first power transmission group. An adjustment in the same direction is then likewise carried out through the second power transmission groups, for example. An independent delivery rate setting when delivering into two hydraulic circuits is of particular advantage. In this case the mutually independent adjustment of the two power transmission groups also enables one group to be implemented with a constant swept volume and, on the other hand, the second power transmission group to be implemented so as to be adjustable. The first power transmission group is in this respect again formed by a cylinder drum unit as well as the cylinder recesses arranged at the latter together with the first group of pistons. The second power transmission group is accordingly formed by the second group of pistons together with the second cylinder recesses of the second cylinder drum unit. The adjustment takes place by changing the axis of rotation of the respective cylinder drum unit. The axis of rotation of the respective cylinder drum unit is in this respect changed independently of the orientation of the axis of rotation of the respective other cylinder drum unit. Although they can be changed independently of one another, the axes of rotation of the two cylinder drum units can be adjusted together, depending on the application.
Advantageous developments of the hydrostatic piston machine according to the invention are presented in the subclaims.
It is in particular of advantage, in order to individually adjust the pivoting angle of the cylinder drum units, to provide a respective swash plate which can be adjusted in two opposite directions from a neutral position. As a result, when delivering into at least two different hydraulic circuits, the delivery direction can be reversed in the two hydraulic circuits. This reversal of the delivery direction may also take place in a mutually independent manner. In this respect the neutral position does not necessarily have to coincide with a running surface of the swash plates which is perpendicular to the driving shaft axis. A small angle, which compensates for hydraulic losses, between the normals to the surfaces of the swash plate and the driving shaft may also define a neutral position.
It is also of advantage to set the swash plates by means of an adjusting device which executes a linear actuating movement. A slender construction of the entire unit can be obtained through an actuating device with a linear actuating movement. It is in particular easily possible to obtain a linear actuating movement of this kind by means of an adjusting piston which is hydraulically loaded. It is in this respect of particular advantage for the linear actuating movement to be executed parallel to the driving shaft axis. A linear actuating movement of this kind executed parallel to the driving shaft axis enables the adjusting device to be arranged parallel relative to the driving shaft axis.
The pressure medium supply and pressure medium removal to and from the first and second cylinder chambers is preferably effected through the swash plate. Pressure medium channels are made in the swash plate for this purpose. The pressure medium channels of the first and of the second swash plate, respectively, preferably lead into a channel portion of a first and second housing flange part, respectively. Hydrostatic relief of the swash plate can also advantageously be effected through this arrangement. For this purpose leakage fluid which escapes upon passing from the pressure medium channels of the swash plates to the channel portions of the first and second housing flange part, respectively, is used to form a hydrodynamic mounting between the swash plates and the corresponding first bearing surface of the first housing flange part and the second corresponding bearing surface of the second housing flange part, respectively. The first and the second swash plate are therefore arranged such that they can pivot in a sliding manner in the first housing flange part and second housing flange part, respectively, and hydrostatically relieved by way of a small leakage quantity of pressure medium. There is therefore no need for a special pressure medium supply in order to lubricate the mounting of the swash plates.
At least one of the working connections, which can be connected via the pressure medium channels in the first and the second swash plate, respectively, to the first cylinder chambers and the second cylinder chambers, respectively, is formed at the first housing flange part and the second housing flange part, respectively. The connection is therefore routed to the outside over a short path inside the hydrostatic piston machine. Each of the working connections is connected to a feed valve unit, via which not only is pressure medium post-fed, but which also has a high pressure limiting valve for safeguarding the connected working line.
It is also of advantage to provide a common feed pressure channel in the first housing flange part, a further housing part and the second housing flange part. The feed valve units are supplied with the pressure medium which is to be post-delivered via this common feed pressure channel. The common feed pressure channel has the advantage of a central connection being sufficient to post-deliver pressure medium for feeding by means of a fixed displacement pump, for example. As a result of using just one common connection, there is no need for additional sealing points, and the expenditure for installing lines at the hydrostatic piston machine is reduced.
A preferred embodiment of the hydrostatic piston machine according to the invention is represented in the drawings and illustrated in detail on the basis of the following description. In the drawings:
A perspective representation of a hydrostatic piston machine 1 according to the invention is represented in
In order to connect the first housing flange part 2 and the second housing flange part 3 to the further housing part 4, the individual parts of the housing are connected to one another by way of screws 8.
A support plate 9 is connected to the driving shaft 5 in a rotationally rigid manner. The support plate 9 is of disc-shaped construction and arranged approximately centrally in the region of the further housing part 4. A first group of pistons 10 extends out from the support plate 9 in the direction of the first housing flange part 2. The pistons 10, only one of which is given a reference number for the sake of clarity, are arranged on a common circumferential circle on the support plate 9. On their side which is remote from the support plate 9 the pistons 9 engage in a respective cylinder recess of a cylinder 11, these being arranged on a drum plate 14. Together with the first drum plate 14 and the first group of cylinders 11, the first group of pistons 10 forms a first power transmission group.
A second group of pistons 12 is arranged at the surface of the support plate 9 which is oriented in the opposite direction, which pistons can likewise engage by way of their side which is remote from the support plate 9 in cylinder recesses of a corresponding group of cylinders 13 and also be staggered relative to the pistons 11 of the first group 11.
A spherical formation may also be provided instead of the plane supporting surfaces and cylinder bottoms. The compensating movement is then linked with a tilting movement of the cylinders 11, 13.
In order to incline the first drum plate 14 or the second drum plate 15, the first drum plate 14 is supported at a first running surface, which cannot be discerned in
The pistons 10 of the first and the pistons 12 of the second group, respectively, execute a reciprocating movement in the first cylinders 11 and the second cylinders 13, respectively, through the angles, set by way of the first swash plate 19 and the second swash plate 17, of the axes of rotation of the first drum plate 14 and the second drum plate 15, respectively, relative to the driving shaft 5.
In order to enable the pivoting angle of the first swash plate 16 to be set, the first swash plate 16 is constructed as a pivoting rocker and a sliding surface 19 is formed at the first swash plate 16 on the side which is remote from the running surface which is not represented. In a corresponding manner the second swash plate 17 is constructed as a pivoting rocker and a second sliding surface 20 is formed at the second swash plate 17 on the side which is remote from the running surface 18 of the second swash plate 17. The first sliding surface 19 and the second sliding surface 20 form a sliding contact bearing with corresponding bearing surfaces of the first housing flange part 2 and the second housing flange part 3, respectively, as is yet to be described.
A central recess, which is preferably elliptical, is in each case provided in the swash plates 16, 17 in the same way as in the drum plates 14, 15 for the passage of the driving shaft 5.
In order to connect the first cylinder chambers to a first hydraulic circuit, the first cylinder chambers are alternately connected to a high pressure and low pressure connection. For this purpose an opening is provided in the cylinders bottoms, supported at the first drum plate 14, of the first cylinders 11 as well as in the first drum plate 14 for each cylinder 11. These openings are connected in succession to control openings arranged in the running surface of the first swash plate 16 during a rotation of the first drum plate 14 together with the first cylinders 11 on the running surface of the first swash plate 16. The control openings are mouths of pressure medium channels which are formed in the first swash plate 16. The pressure medium channels therefore connect the running surface of the first swash plate 16 to the first sliding surface 19, which is oriented in the opposite direction, of the first swash plate 16. The mouths of the pressure medium channels on the side of the first sliding surface 19 are formed such that there is a connection to the low pressure or high pressure connection of the first housing flange part 2 irrespective of the pivoting angle of the first swash plate 16 which is set in each case. In addition to the standard-shaped control openings, notches or bores can be made in the running surface of the first swash plate in order to improve the reversing behaviour, for example in order to reduce pulsations.
In a corresponding manner two pressure medium channels are formed in the second swash plate 17, these forming control openings on the side of the running surface 18. The pressure medium channels likewise open at the second sliding surface 20, which is oriented in the opposite direction, such that, with corresponding openings which are formed in the second flange part 3, they form a permanent connection, irrespective of the pivoting angle of the swash plate 17 which is set.
An adjusting device 21, which co-operates with the second swash plate 17, is represented in
The hydrostatic piston machine according to the invention is intended for delivery into two separate hydraulic circuits. The first cylinder drum unit together with the first piston 10 is in this respect connected to a first hydraulic circuit via a first working line connection 22 and a second working line connection 23. The first working line connection 22 and the second working line connection 23 are arranged in the first housing flange part 2 and connect the control kidneys of the first swash plate 10 via a first working line channel 24 and a second working line channel 25, respectively, to working lines.
In a corresponding manner the control kidneys of the second swash plate 17 are connected via a third working line connection 26 and a fourth working line connection 28 to a second hydraulic circuit. The second hydraulic circuit is likewise formed as a closed circuit, with a third working line channel 27 and a fourth working line channel 29 being provided for pressure medium supply in the second housing flange part 3. The third working line channel 27 and the fourth working line channel 29 connect the third working line connection 26 and the fourth working line connection 28 via the pressure medium channels provided in the second swash plate 17 to the respective control kidneys in the running surface 18 of the second swash plate 17.
On account of the independent adjustment of the first swash plate 16 and the second swash plate 17, which can both be pivoted out of their respective neutral position in two opposite directions, it is also possible to select the delivery directions in the first hydraulic circuit and in the second hydraulic circuit independently of one another. A further adjusting device, which is arranged on the back, which cannot be discerned in
A common feed system is provided in order to post-deliver pressure medium into the first hydraulic circuit and the second hydraulic circuit as well as to safeguard the hydraulic circuits with respect to high working pressures. The first working line channel 24 is connected to a feed valve unit, which is not visible in
In a corresponding manner the third working line channel 27 and the fourth working line channel 29 are connected via a third and fourth feed valve unit 31, respectively, to a second connecting channel 33. The first connecting channel 32 and the second connecting channel 33 open at a feed pressure limiting valve 34, via which the first connecting channel 32 and the second connecting channel 33 can be relieved into a tank volume if a certain feed pressure fixed by a spring is exceeded. The tank volume may, for example, be identical to the internal housing volume of the hydrostatic piston machine 1, in which case the pressure medium collected in the internal tank volume of the hydrostatic piston machine 1 is removed in a manner which is not represented via a return line to a further, external tank volume.
A feed line connection 35 is provided in order to post-deliver pressure medium, via which connection a feed pressure which is generated by an auxiliary pump is supplied to the first connecting channel 32 and the second connecting channel 33. The auxiliary pump may, for example, be a fixed displacement pump with through-drive which is arranged in the first or second housing flange part 2, 3. The corresponding housing flange part 2, 3 has an intake connection in order to enable pressure medium to be drawn in from a tank volume. The connecting channel 32, 33 is formed in an overlapping manner in the further housing part 4 as well as in the first housing flange part 2 and the second housing flange part 3. The feed line connection 35 as well as the feed pressure limiting valve 34 are arranged in the further housing part 4 and jointly take over the pressure limiting function in the feed system for the feed valve units of the first housing flange part 2 as well as the feed valve units of the second housing flange part 3.
Pressure medium is in each case post-fed on the low pressure side through the feed valve units 30, 31 associated with the working line channel 24, 25, 27 and 29, respectively, if the pressure in the working line carrying the low pressure is below the feed pressure.
A part-sectional representation of the hydrostatic piston machine according to the invention of
A deflection of the adjusting piston 42 to the right is represented in
A first actuating pressure chamber 43 and a second actuating pressure chamber 44 are provided in order to deflect the adjusting piston 42 out of its rest position, which is defined by the spring 41. The actuating pressure chambers 43 and 44 are formed between an outer circumference of the adjusting piston 42 and a housing portion 4′ of the adjusting device 21 which is formed at the further housing part 4. In order to generate an axial hydraulic force on the adjusting piston 40, a radially widened region is formed at the adjusting piston 42, which region separates the two actuating pressure chambers 43 and 44 from one another and forms in each actuating pressure chamber 43, 44 a surface which can be loaded by the actuating pressure. A sliding block 46, which co-operates with the actuating lever 47, is formed at the adjusting piston 42 at the end of the adjusting piston 42 which is remote from the guide rod 36. The actuating lever 47 is rigidly connected to the second swash plate 17, so that a linear movement of the sliding block 46 gives rise to a rotational movement of the second swash plate 17. In order to change the actuating pressures in the actuating pressure chambers 43 and 44, which act in opposition, a pilot valve, for example, is used in a manner which is known per se, which valve is connected in a manner which is not represented to the first actuating pressure chamber 43 and the second actuating pressure chamber 44.
An external view of the hydrostatic piston machine 1 according to the invention is once again represented in
A partial section through a hydrostatic piston machine according to the invention is once again shown in
In the further view which is represented in
The second portion 33b of the second connecting channel 33 accordingly branches into a third channel portion 33′ and a fourth channel portion 33″.
Here the branching of the first connecting channel 32 and the second connecting channel 33, respectively, is formed in the first housing flange part 2 and the second housing flange part 3, respectively. This means that only one channel mouth has to be sealed in each case upon passing from the further housing part 4 to the first housing flange part 2 or the second housing flange part 3.
The first housing flange part 2 is represented in
The first housing flange part 2 is represented in a turned view in
The invention is not tied to the represented embodiment. The individual features which are shown in the represented embodiment can in particular be combined with one another in any desired way.
Number | Date | Country | Kind |
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10 2005 023 423.2 | May 2005 | DE | national |
10 2005 037 618.5 | Aug 2005 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2006/004729 | 5/18/2006 | WO | 00 | 11/19/2007 |