Hydrotherapy bed

Information

  • Patent Grant
  • 6282735
  • Patent Number
    6,282,735
  • Date Filed
    Monday, August 23, 1999
    24 years ago
  • Date Issued
    Tuesday, September 4, 2001
    22 years ago
Abstract
A hydrotherapy mattress assembly which includes an air-over-foam core, a base for receiving the air-over-foam core, and a top cover overlying the air-over-foam core. The top cover provides a patient support surface and includes a drain trough. The drain trough is coupled to a drain which extends through the air-over-foam core and the base, so that liquids can be drained from the patient support surface.
Description




BACKGROUND AND SUMMARY OF THE INVENTION




The present invention relates to a mattress assembly and particularly, to a mattress assembly for use on a hospital bed. More particularly, the present invention relates to a mattress assembly that can be used to provide hydrotherapy to a patient lying or sitting on the mattress assembly.




The treatment of bedridden patients in hospitals, nursing homes and other care facilities can require that they be washed after urination or bowl movement and otherwise washed on a periodic basis. The washing of bedridden patients is frequently performed using sponge baths. While sponge baths are somewhat effective, they are not as effective as emersion or spray baths. In the case of bedridden patients immersion or spray baths can be impractical.




The present invention provides for a mattress assembly which can be used to provide hydrotherapy to a bedridden or non-ambulatory patient.




According to other features, characteristics, embodiments and alternatives of the present invention which will become apparent as the description thereof proceeds below, the present invention provides a hydrotherapy mattress assembly which includes an air-over-foam core, a base for receiving the air-over-foam core, and a top cover which covers the air-over-foam core and provides a patient receiving surface. The top cover is provided with a drain trough which extends through a central portion of the top cover. The apparatus also includes a liquid drain coupled to the drain trough. The air-over-foam core is provided with a through-hole through which the liquid drain extends.




The present invention further provides a hydrotherapy mattress having a liquid drain system which includes an air-over-foam core having a through-hole located in a central location thereof, and a base for receiving the air-over-foam core. The base includes a drain passage. The apparatus also includes a top cover for covering the air-over-foam core. The top cover provides a patient receiving surface. The apparatus further includes a drain trough located in the top cover, and a drain coupled to the drain trough and extending through the through-hole in the air-over-foam core and through the drain passage in the bottom of the base.











BRIEF DESCRIPTION OF DRAWINGS




The present invention will be described hereafter with reference to the attached drawings which are given as non-limiting examples only, in which:





FIG. 1

is perspective view of a mattress assembly according to one embodiment of the present invention.





FIG. 2

is an exploded perspective view of a mattress assembly according to one embodiment of the present invention.





FIG. 3

is a top plan view of the air-over-foam core structure of the mattress assembly of FIG.


2


.





FIG. 4

is a side elevation view of the air-over-foam core structure of the mattress assembly of FIG.


4


.





FIG. 5

is a top plan view of the top coverlet of the mattress assembly of FIG.


2


.





FIG. 6

is a side elevation view of the top coverlet of the mattress assembly of FIG.


5


.





FIG. 7

is an end elevation view of the top coverlet of the mattress assembly of FIG.


5


.





FIG. 8

is a perspective view of the trough and drain assembly of

FIGS. 5-7

.





FIG. 9

is a perspective view of the drain assembly of FIG.


8


.





FIG. 10

is a cross-sectional view which depicts one manner of coupling the trough and drain assembly to the top coverlet.





FIG. 11

is a bottom plan view of the inner cover of the mattress assembly of FIG.


2


.





FIG. 12

is a side elevation view of the inner cover of the mattress assembly of FIG.


11


.





FIG. 13

is an end elevation view of the inner cover of the mattress assembly of FIG.


11


.





FIG. 14

is a top plan view of the perimeter inflater of the mattress assembly of FIG.


2


.





FIG. 15

is a side elevation view of the perimeter inflater of the mattress assembly of FIG.


14


.





FIG. 16

is an end elevation view of the perimeter inflater of the mattress assembly of FIG.


14


.





FIG. 17

is a top plan view of the base assembly of the mattress assembly of FIG.


2


.





FIG. 18

is a side elevation view of the base assembly of the mattress assembly of FIG.


17


.





FIG. 19

is an end elevation view of the base assembly of the mattress assembly of FIG.


17


.





FIG. 20

is a perspective view of the bottom storage cover of the mattress assembly of FIG.


2


.











DETAILED DESCRIPTION OF THE DRAWINGS




The present invention is directed to a hydrotherapy bed which includes a hydrotherapy mattress assembly. The hydrotherapy mattress assembly includes a base that can be supported on a standard stationary or articulating bed frame, a table, or other support surface. The hydrotherapy mattress assembly includes an air-over-foam core which is received in the base, and a top cover which overlies the air-over-foam core. The top cover which can be made from a liquid-impervious material defines a patient supporting surface and includes a drain trough. The drain trough in coupled to a drain which can extend downward though the air-over-foam core and out the base.




Liquids, such as patient cleaning solutions, disinfectant solutions, medical solutions, etc, can be applied to the patient supporting surface and drained therefrom through the drain trough and drain. For example, patients supported by the hydrotherapy mattress assembly could be washed by a hand-held spraying means, and the residual liquid could be drained away through the drain trough and drain.




According to additional embodiments of the invention, the mattress assembly can include a perimeter inflater positioned over the air-over-foam core. When inflated, the perimeter inflater can contain liquids by forming a barrier at the periphery of the mattress assembly.




The hydrotherapy mattress assembly can also include an inner cover between the top cover and the air-over-foam core. The inner cover can be made of a material having a low coefficient of friction and thereby allow for independent movement of a patient with respect to the air-over-foam core. For example, the use of an inner cover having a low coefficient of friction would allow the air-over-foam core to articulate with an underlying articulating bed support, while allowing a patient supported on the top cover to slide rather than move with the articulating motion.




The hydrotherapy mattress assembly can also include a bottom storage cover which can be coupled to the top cover and used to store the mattress assembly.





FIG. 1

is a perspective view of a mattress assembly according to one embodiment of the present invention. As shown in

FIG. 1

, the mattress assembly


1


of the present invention forms a “stand-alone” structure which can be positioned and supported on a bed frame or table. As “assembled” in

FIG. 1

, the elements of the mattress assembly


1


which are visible include a base assembly


2


having handles


3


and a top coverlet


4


. The base assembly


2


and top coverlet


4


can be coupled together along periphery or side edges by a zipper


5


. The top coverlet


4


provides an upwardly facing sleeping surface


6


configured to support a patient.




The mattress assembly


1


includes longitudinally extending, transversely spaced-apart sides


7


and transversely extending, longitudinally spaced-apart ends


8


as shown in FIG.


1


. Sides


7


of mattress assembly


1


are longer than ends


8


. Thus, mattress assembly


1


has a rectangular shape. However, the present invention is applicable to mattresses which have other than rectangular shapes.





FIG. 2

is an exploded perspective view of a mattress assembly according to one embodiment of the present invention. The mattress assembly


1


includes a number of elements which are received between the top coverlet


4


and the base assembly


2


. These intermediate elements include inner cover


9


, perimeter inflater


10


, air-over-foam core structure


11


, and bottom storage cover


12


.





FIG. 3

is a top plan view of the air-over-foam core structure of the mattress assembly of FIG.


2


.

FIG. 4

is a side elevation view of the air-over-foam core structure of the mattress assembly of FIG.


3


. The air-over-foam core structure


11


includes a plurality of lower support elements


13


and a plurality of upper support elements


14


which are supported by the lower support elements


13


as depicted in FIG.


4


. The lower support elements


13


are transversely extending foam blocks and the upper support elements


14


are somewhat cylindrically shaped air bladders. Hereinafter, the lower support elements


13


will be referred to as foam blocks


13


and the upper support elements


14


will be referred to as air bladders


14


. The air-over-foam core structure


11


further includes a layer of material


15


that underlies foam blocks


13


.




The air bladders


14


and foam blocks


13


of the air-over-foam core structure


11


are secured to the layer of material


15


as will now be described. Air-over-foam core structure


11


includes a plurality of square-shaped sleeves


16


, each of which includes an interior region and each of which are anchored to layer of material


15


by, for example, radio frequency (RF) welding. Each sleeve


16


includes open ends that allow foam blocks


13


to be inserted into interior region of the respective sleeves


16


. Each foam block


13


includes a top surface, a bottom surface, a pair of side surfaces extending between top and bottom surfaces and a pair of end surfaces extending between top and bottom surfaces. Each sleeve


16


includes a top panel, a bottom panel, and a pair of side panels extending between top and bottom panels.




Sleeves


16


are sized so that foam blocks


13


fit snugly within their interior regions. Thus, top, bottom, and side panels of sleeves


16


engage top, bottom, and side surfaces of foam blocks


13


, respectively. Engagement between panels of the sleeves


16


and surfaces of the foam blocks


13


causes foam blocks


13


to resist transverse shifting within sleeves


16


. In addition, securing sleeves


16


to layer of material


15


prevents longitudinal shifting of foam blocks


13


. Thus, sleeves


16


hold foam blocks


13


in their respective positions relative to layer of material


15


. The length of foam blocks


13


is such that foam blocks


13


extend substantially between sides


7


of mattress assembly


1


and the length of each sleeve


16


is substantially equivalent to the length of foam blocks


13


so that the end surfaces of foam blocks


13


are aligned with open ends of sleeves


16


. Each sleeve


16


is made from a material having a low coefficient of friction, such as urethane coated nylon twill, to provide foam blocks


13


with an anti-friction shear coating. Layer of material


15


is also made from a material having a low coefficient of friction.




Although sleeves


16


completely surround the surfaces of foam blocks


13


, it is within the scope of the invention for air-over-foam core structure


11


to include sleeves


16


that are U-shaped having a top panel and a pair of side panels that extend downwardly from the top panel to attach to layer of material


15


so that bottom surfaces of foam blocks


13


engage layer of material


15


. In addition, although each sleeve


16


includes two open ends, it is within the scope of the invention as presently perceived for air-over-foam core structure


11


to include sleeves


16


having only one open end.




The firmness and support characteristics provided by each foam block


13


depend in part upon the indention load deflection (ILD) of the foam from which each foam block is made. The ILD is a well-known industry-accepted index indicating the “firmness” of material such as urethane foam and other foam rubber materials. The ILD correlates to the amount of force required to compress a piece of foam by twenty-five percent with an industry standard indenter having a specified area. It is within the scope of the invention as presently perceived to provide air-over-foam core structure


11


in which each foam block


13


has the same ILD or to provide air-over-foam core structure


11


in which the ILD of at least one foam block


13


is different from the ILD of at least one other foam block


13


. For example, the ILD's of the foam blocks


13




15


which support air bladders


14


of respective back, seat, thigh, and foot zones


17


,


18


,


19


, and


20


(

FIG. 3

) may vary from one another. In addition, it is within the scope of the present invention for each foam block


13


to be comprised of portions having varying ILD's.




According to one embodiment the air-over-foam core structure


11


can be provided with foam blocks


13


each having firm end portions with an ILD of about forty-four and a soft middle portion with an ILD of about seventeen. The firm end portions can be sized so as to support the respective overlying header bladders


21


,


22


,


23


, and


24


to provide a mattress structure having more firmness along sides thereof. The end portions of the foam blocks


13


can be bonded to respective middle portions with an adhesive such as, for example, an acetone heptane and resin base spray.




Air-over-foam core structure


11


includes a plurality of tethers


25


that connect respective transversely extending air bladders


14


to layer of material


15


. Tethers


25


extend downwardly from air bladders


14


between side panels of respective pairs of sleeves


16


and attach to layer of material


15


by, for example, RF welding. The tethers


25


can be formed integrally with transversely extending air bladders


14


. Alternatively, the tethers


25


can be separate pieces that attach to both the air bladders


14


and the layer of material


15


.




The tethers


25


can be made of an anti-friction shear material having a low coefficient of friction, such as urethane coated nylon twill. Each pair of adjacent sleeves


16


can contact tethers


25


positioned therebetween. Because sleeves


16


and tethers


25


are made of an anti-friction shear material having a low coefficient of friction, the foam blocks


13


and associated sleeves


16


are able to compress and uncompress with a minimal amount of friction being created by tethers


25


. In addition, air bladders


14


can be made of an anti-friction shear material having a low coefficient of friction which allows air bladders


14


to compress and uncompress with a minimal amount of friction therebetween. The minimal amount of friction between sleeves


16


and tethers


25


allows each foam block


13


to compress and uncompress individually with minimal interference from adjacent foam blocks


13


. Similarly, the minimal amount of friction between air bladders


14


allows each air bladder


14


to compress and uncompress individually with minimal interference from adjacent air bladders


14


.




Securing foam blocks


13


and air bladders


14


to layer of material


15


allows air-over-foam core structure


11


to be moved as a single unit with foam blocks


13


and air bladders


14


remaining held in the proper positions relative to one another and relative to layer of material


15


.




Air-over-foam core structure


11


defines a mattress structure that may be used with a bed or table including an articulating deck (not shown) having pivotable head, seat, thigh, and leg sections. As the deck articulates, the mattress structure bends along with the deck sections. In the mattress assembly


1


, top coverlet


4


includes an upper surface that frictionally engages a user lying on sleep surface


6


so that, when mattress structure bends during articulation of the deck, top coverlet


4


tends to move with the user rather than moving with air-over-foam core structure


11


. Thus, providing shear inner cover


9


between top coverlet


4


and air-over-foam core structure


11


minimizes the rubbing of mattress structure against the user during articulation of the deck.




As indicated in

FIG. 3

, one or more air bladders


14


can extend beyond the last foam block


13


at the “head” and/or “foot” end of the air-over-foam core structure. At the “foot” end of the air-over-foam core structure, a foam block


13


′ having an extended width can be used.




The foam block and bladder construction facilitates folding the resulting mattress structure for shipping or storage. In this regard, the plurality of laterally extending foam blocks


13


in mattress structure define fold locations between each adjacent foam block


13


, thus the mattress structure may be folded in many different ways.




Air bladders


14


of air-over-foam core structure


11


include a pair of back section header bladders


21


, a pair of seat section header bladders


22


, a pair of thigh section header bladders


23


, and a pair of foot section header bladders


24


. Header bladders


21


,


22


,


23


, and


24


extend longitudinally relative to mattress structure defined by the air-over-foam core structure


11


and are arranged in end-to-end relation along respective sides of air-over-foam core structure


11


as shown best in FIG.


3


. Header bladders


21


,


22


,


23


, and


24


each include a cylindrical portion and a pair of end portions. The rest of the plurality of air bladders


14


extend transversely between respective header bladders


21


,


22


,


23


, and


24


and are arranged in side-by-side relation between ends of air-over-foam core structure


11


. Each of the transversely extending air bladders


27


includes a cylindrical portion and a pair of end portions. Each end portion of the transversely extending air bladders


27


is attached to respective cylindrical portions of the associated header bladder


21


,


22


,


23


, and


24


, for example, by RF welding. A fluid port (not shown) is formed through each end portion of the transversely extending air bladders


27


and through the respective cylindrical portion of the associated header bladder


21


,


22


,


23


, and


24


so that an interior region of each header bladder


21


,


22


,


23


, and


24


is in fluid communication with an interior region of each of the transversely extending air bladders


27


attached thereto.




Header bladders


21


,


22


,


23


, and


24


and the transversely extending air bladders


27


associated therewith are sized so as to be supported by the respective deck sections of the articulating deck with which mattress structure is used. Thus, back section header bladders


21


and the associated transversely extending air bladders


27


provide the mattress structure with a back zone


17


, shown in

FIG. 3

, which is supported by the underlying foam blocks


13


and the back section of the articulating deck. Similarly, seat, thigh, and foot section header bladders


22


,


23


, and


24


and the associated transversely extending air bladders


27


provide the mattress structure with seat, thigh, and foot zones


18


,


19


, and


20


, respectively, which are supported by respective underlying foam blocks


13


and the seat, thigh, and foot sections, respectively, of the articulating deck.




The mattress structure defined by the air-over foam core structure


11


includes a plurality of air tubes


28


that are routed to each of header bladders


21


,


22


,


23


, and


24


. The air tubes


28


are lead out from the mattress assembly


1


(

FIG. 2

) and connected to an air pressure control device


29


(

FIG. 2

) which includes an air pump or compressor or source of pressurized air, pressure sensors and means to control the inflation and pressure of the air bladders


14


.




Air-over-foam core structure


11


may include a plurality of vent valves


30


that can each be manually opened to fluidly couple a respective one of each of header bladders


21


,


22


,


23


, and


24


to the atmosphere which results in rapid deflation of all air bladders


14


. In illustrated embodiments, vent valves


30


are VARILITE® release valves, Model No. 04227, and hat flanges Model No. 04226.




A gap


31


is provided in the array of air bladders


14


. The gap


31


is position centrally along the lateral direction of the air-over foam core structure


11


in the seat section


18


. The gap


31


is formed by including two half air bladders


27


′ for each of the air bladders


27


in the seat section


18


with a space or gap


31


located between respective half air bladders


27


′. In addition to utilizing half air bladders


27


′ in the seat section


18


, one or more of the adjacent air bladders


27


in the head section


17


and/or the thigh section


19


can be used to extend the gap


31


into these sections. Tethers


32


located between the ends of the half air bladders


27


′ and layer of material


15


can be used to maintain the relative position of the half air bladders


27


′. The gap


31


in the array of air bladders


27


′ allows the drain pipe


44


and/or drain trough


37


of the drain assembly


43


to pass through the air-over foam core structure


11


. A similar gap can be provided in the underlying foam blocks to allow drain pipe


44


of drain trough


37


to extend therethrough. For example, according to one embodiment of the present invention, the foam block(s) which are located directly beneath the drain pipe


44


of drain trough


37


can include a through-hole or can be made of two half-block portions having a space or gap therebetween through which the drain pipe


44


or a drain connection can extend.




As indicated in

FIG. 4

, the air-over foam core structure


11


includes four tether straps


26


(one shown) which are used to attach or anchor corresponding tether tabs


41


which are provided on the drain trough


37


as discussed below. Tether straps


26


can be connected to layer of material


15


directly or via vertical web elements. Tether straps


26


are positioned to be aligned with the ends of drain trough


37


and can include grommets which can be coupled to grommets


42


of the corresponding tether tabs


41


of drain trough


37


by tie elements, such as locking ties.





FIG. 5

is a top plan view of the top coverlet of the mattress assembly of FIG.


2


.

FIG. 6

is a side elevation view of the top coverlet of the mattress assembly of FIG.


5


.

FIG. 7

is an end elevation view of the top coverlet of the mattress assembly of FIG.


5


. The top coverlet


4


includes a top panel


33


and peripheral side panels


34


extending downwardly from top panel


33


. Top panel


33


cooperates with side panels


34


to define an interior region


35


which receives the inner cover


9


, which is in turn positioned over the air-over-foam core structure


11


.




The top panel


33


includes a cross slit


36


which is positioned centrally along the lateral direction of the mattress assembly


1


and over the seat section


18


of the mattress assembly


1


. The cross slit


36


includes an axis which is aligned with the longitudinal axis of the mattress assembly


1


. The cross slit


36


is sized to receive a drain trough


37


. As depicted in

FIGS. 6 and 7

, the drain trough


37


extends below top panel


33


and includes a drain


38


which extends beneath the bottom edges of side panels


34


.




The top coverlet


4


is preferably made of a fabric which has been treated to be water impermeable and which has a low coefficient of friction, such as urethane coated nylon.





FIG. 8

is a perspective view of the trough and drain assembly of

FIGS. 5-7

. The drain trough


37


includes four arm portions


39


which form a cross-shaped structure. A continuous flange


40


extends outwardly from the upper edges of the arm portions


39


. As discussed below, flange


40


is used to couple the drain trough


37


to the top panel


33


of the top coverlet


4


. The bottoms of the arm portions


39


slope downward toward the center of the drain trough


37


as depicted in

FIGS. 6 and 7

. The ends of the arm portions


39


of the drain trough


37


include tether tabs


41


which extend from bottom surfaces thereof. Tether tabs


41


include grommets


42


which, as discussed above, can be coupled to corresponding grommets in tether straps


26


and used to attach or anchor drain trough


37


to air-over-foam core structure


11


.





FIG. 9

is a perspective view of the drain assembly of FIG.


8


. The drain assembly


43


includes a drain tube or pipe


44


which extends from drain head


45


. The drain head


45


is coupled to the bottom of the drain trough


37


as indicated in

FIG. 8

so that fluids which are collected in the drain trough


37


can flow down the sloped bottoms of the arm portions


39


and into and through the drain assembly


43


. As depicted in

FIGS. 6 and 7

, the drain assembly


43


can have a fitting


46


on the drain pipe


44


by which the drain assembly


43


can be coupled to drain line (not shown) which extends beneath the mattress assembly


1


.





FIG. 10

is a cross-sectional view which depicts one manner of coupling the drain trough and drain assembly to the top coverlet. The drain trough


37


can be coupled to the top panel


33


of the top coverlet


4


by inserting the drain trough


37


into slit


36


until the flange


40


of the drain trough


37


contacts the top panel


33


. The overlapping edge of the flange


40


and the peripheral edge of the slit


36


can be bonded together by RF welding or other suitable means, including gluing.





FIG. 11

is a bottom plan view of the inner cover of the mattress assembly of FIG.


2


.

FIG. 12

is a side elevation view of the inner cover of the mattress assembly of FIG.


11


.

FIG. 13

is an end elevation view of the inner cover of the mattress assembly of FIG.


11


. Inner cover


9


includes a top panel


47


, peripheral side panels


48


extending downwardly from top panel


47


, and a fitted portion


49


appended to side panels


48


and extending at least partially beneath top panel


47


. Top panel


47


cooperates with side panels


48


and fitted portion


49


to define an interior region


50


which receives air-over-foam core structure


11


. Fitted portion


49


includes an inner peripheral edge


51


defining an opening


52


beneath top panel


47


allowing for movement of air-over-foam core structure


11


into and out of interior region


50


of inner cover


9


. In the illustrated embodiments, inner peripheral edge


51


of fitted portion


49


can be provided with either an elastic band or draw string or other suitable structure for drawing opening


52


of fitted portion


49


closed to facilitate wrapping inner cover


9


snugly around air-over-foam core structure


11


. The inner cover


9


is provided with a through-hole


53


through which drain pipe


44


of the drain assembly


43


can pass. In addition, four through-holes


59


are provided in inner cover


9


through which tether tabs


41


or drain trough


37


can pass so as to couple drain trough


37


to air-over-foam core structure


11


.




Inner cover


9


is made from a material having a low coefficient of friction such as “parachute” material or any other material that will allow top coverlet


4


to slide relative to air-over-foam core structure


11


. In the illustrative embodiment, inner cover


9


may be made from nylon rip stop


30


denier, style #66938 or 1.5 mil polyurethane material. Top coverlet


4


can be made from any of a number of materials, but, in illustrated embodiments, top coverlet


4


is made from DARTEX™ TC-23/PO-93 urethane coated nylon fabric which allows for wipe-down cleaning. Bottom storage cover


12


is made from STAPH-CHEK® or WEBLON® reinforced vinyl laminate.





FIG. 14

is a top plan view of the perimeter inflater of the mattress assembly of FIG.


2


.

FIG. 15

is a side elevation view of the perimeter inflater of the mattress assembly of FIG.


14


.

FIG. 16

is an end elevation view of the perimeter inflater of the mattress assembly of FIG.


14


. The perimeter inflater


10


includes two end air bladders


54


and two side air bladders


55


which are coupled together to form a rectangular bladder which has a continuous internal fluid passageway. The bottoms of the end and side air bladders


54


,


55


are provided with a plurality of snap portions


56


which are arranged to be aligned with corresponding snap portions


57


provided on the header bladders


21


,


22


,


23


, and


24


of the air-over-foam core structure


11


. The snap portions


56


,


57


are used to couple the perimeter inflater


10


to the air-over-foam core structure


11


. The perimeter inflater


10


is shaped and dimensioned to overlay header bladders


21


,


22


,


23


, and


24


.




The perimeter inflater


10


includes an air tube


58


which communicates with the interior thereof and which can be used to inflate and regulate fluid pressure within the perimeter inflater


10


. The air tube


58


can be coupled to air pressure control device


29


or to an additional, separate air pressure control device.




When the mattress assembly is used, the perimeter inflater


10


can be inflated to raise the peripheral edges of inner cover


9


and top coverlet


4


upward to contain fluids on the surface of the top coverlet


4


and to direct such fluids toward the drain trough


37


. Fluids which pass through drain trough


37


can be collected in a suitable waste container via gravity or suction. A constant low volume suction force can be applied to contain odors as well as fluids. A suitable waste container can be located beneath the bed assembly. Otherwise, non-hazardous fluids could be directed into an underground sewage system.





FIG. 17

is a top plan view of the base assembly of the mattress assembly of FIG.


2


.

FIG. 18

is a side elevation view of the base assembly of the mattress assembly of FIG.


17


.

FIG. 19

is an end elevation view of the base assembly of the mattress assembly of FIG.


17


. The base assembly


2


includes a head end member


60


, a foot end member


61


longitudinally spaced-apart from the head end member


60


, and transversely spaced-apart side members


62


which are attached to each of the head and foot end members


60


,


61


. Each of the head and foot end members


60


,


61


and the side members


62


are appended to a foam base


63


, and each includes inwardly facing side surfaces. The foam base


63


includes a top surface


64


. Each of the head and foot end members


60


,


61


and the side members


62


have upper surfaces which collectively define a continuous rectangular top surface


65


.




The foam base can be made of from relatively stiff foam rubber such as, for example, foam rubber having an ILD of


44


, and end members


60


,


61


and side members


62


are likewise preferably made from foam rubber having an ILD of


44


to provide mattress assembly


1


with relatively firm firmness and support characteristics around the perimeter thereof. Providing a base assembly


2


having relatively firm firmness and support characteristics around the perimeter of mattress assembly


1


will assist the user when entering or exiting sleeping surface


6


of mattress assembly


1


.




When air-over foam core structure


11


is received in base assembly


2


, bottom surface of the air-over-foam core structure


11


engages top surface


64


of base assembly


2


. Thus, base assembly


2


includes side members


62


and end members


60


,


61


that extend upwardly from top surface


64


of foam base


63


and include inwardly-facing side surfaces


66


engaging air-over-foam core structure


11


to prevent the air-over-foam core structure


11


from moving longitudinally or laterally relative to base assembly


2


. Likewise, air-over-foam core structure


11


is configured to conformingly nest in base assembly


2


.




The base assembly


2


includes a drain assembly


76


which includes upper and lower plates


68


(see

FIG. 18

) which can be coupled together by suitable mechanical fasteners such as screws or bolts. The upper and lower plates


68


can include aligned through-holes


80


which are sized to receive a drain line connected to drain fitting


46


therethrough.




Handles


3


can be provided on the peripheral sides and ends of the base assembly


2


and used to lift the base assembly


2


. A plurality of anchoring straps


69


are provided along the bottom peripheral edge of the base assembly


2


. Anchoring straps


69


can be used to secure the base assembly


2


to the frame or support surface of a bed, cart, table, or other support device.




An anti-skid pad (not shown) can be RF welded, stitched, bonded, or otherwise appropriately attached to a portion of or the entire central region of the bottom of base assembly


2


. Such an anti-skid pad will function to frictionally engage the bed or table (not shown) on which mattress assembly


1


is used to inhibit movement of mattress assembly


1


relative to the bed or table, especially during articulation of the deck. Such an anti-skid pad can be made from textured rubber or other materials which would increase the frictional forces between the mattress assembly


1


and the bed or table.





FIG. 20

is a perspective view of the bottom storage cover of the mattress assembly of FIG.


2


. The bottom storage cover


12


is not part of actual mattress assembly


1


and is not received in interior region of mattress assembly depicted in FIG.


1


. Instead, bottom storage cover


12


cooperates with top coverlet


4


to define a storage cover for protecting mattress assembly


1


during storage. Bottom storage cover


12


includes a peripheral zipper


5


′ that engages zipper


5


on top coverlet


4


to attach bottom storage cover


12


to top coverlet


4


.




Bottom storage cover


12


includes a bottom panel


70


having a generally rectangular peripheral sides


72


extending upwardly from the bottom panel


70


, and a generally horizontal flange


73


extending outwardly from sides


72


. Flange


73


includes a generally rectangular outer peripheral edge and zipper


5


′ is attached to the edge of flange


73


as shown.




Once mattress assembly


1


is received in the interior region of bottom storage cover


12


and zipper


5


′ is closed in cooperation with zipper


5


to attach bottom storage cover


12


to top coverlet


4


, mattress assembly


1


can be easily stored and a different mattress core (not shown) can be used with base assembly


2


.




Although the present invention has been described with reference to particular means, materials and embodiments, from the foregoing description, one skilled in the art can easily ascertain the essential characteristics of the present invention and various changes and modifications may be made to adapt the various uses and characteristics without departing from the spirit and scope of the present invention as described by the claims which follow.



Claims
  • 1. A hydrotherapy mattress comprising:a mattress core; a base configured to receive the mattress core; a top cover located over the mattress core and configured to provide a patient receiving surface, the top cover including an outer perimeter edge; a drain configured to extend through the top cover and the mattress core to drain fluids from the top cover; and a bladder located on the mattress core adjacent the outer perimeter edge of the top cover, the bladder being selectively inflatable to elevate a portion of the top cover adjacent the outer perimeter edge so that fluids on the patient receiving surface of the top cover are contained on the top cover and directed toward the drain.
  • 2. The hydrotherapy mattress of claim 1, wherein the mattress core comprises a plurality of foam core elements; and an array of air bladders supported on the plurality of foam core elements.
  • 3. The hydrotherapy mattress of claim 2, wherein the array of air bladders includes a plurality of header air bladders which are arranged on opposite sides of the mattress core, and a plurality of transverse air bladders which extend between the header air bladders.
  • 4. The hydrotherapy mattress of claim 1, wherein the base is formed to include a drain passage to permit the drain to pass through the base.
  • 5. The hydrotherapy mattress of claim 1, further comprising an inner cover positioned between the mattress core and the top cover.
  • 6. The hydrotherapy mattress of claim 5, wherein the inner cover is made from a material having a low coefficient of friction.
  • 7. The hydrotherapy mattress of claim 1, further comprising a drain trough including a plurality of elongated arm portions coupled to the top cover, each of the plurality of elongated arm portions being in fluid communication with the drain and configured to extend outwardly from the drain to facilitate drainage of fluids from the top cover into the drain.
  • 8. The hydrotherapy mattress of claim 7, wherein the drain trough includes four arm portions which are configured to form a cross-shaped structure.
  • 9. The hydrotherapy mattress of claim 8, wherein the four arm portions each have a bottom surface configured to slope toward a center of the drain.
  • 10. The hydrotherapy mattress of claim 1, wherein the top cover is liquid impervious.
  • 11. The hydrotherapy mattress of claim 1, wherein the mattress core includes a plurality of elongated side-by-side bladders configured to provide a substantially continuous support for a patient, at least two of the bladders being configured to define an opening extending in a direction transverse to the plurality of bladders, and further comprising drain trough having a first elongated trough section located between two adjacent bladders and a second elongated trough section located in the opening, the second elongated trough section being configured to intersect the first elongated trough section, the first and second elongated trough sections both being coupled to the top cover and configured to drain fluid from the top cover into the drain while maintaining the substantially continuous support of the mattress core.
  • 12. A hydrotherapy mattress comprising:a mattress core including a plurality of elongated side-by-side bladders configured to provide a substantially continuous support for a patient, at least two of the bladders being configured to define an opening extending in a direction transverse to the plurality of bladders; a base configured to receive the mattress core; a top cover located over the mattress core and configured to provide a patient receiving surface; and a drain configured to extend through the top cover and the mattress core, the drain including a drain trough having a first elongated trough section located between two adjacent bladders and a second elongated trough section located in the opening, the second elongated trough section being configured to intersect the first elongated trough section, the first and second elongated trough sections both being coupled to the top cover and configured to drain fluid from the top cover into the drain while maintaining the substantially continuous support of the mattress core.
  • 13. The hydrotherapy mattress of claim 12, further comprising a bladder located on the mattress core adjacent an outer perimeter edge of the top cover, the bladder being selectively inflatable to elevate a portion of the top cover adjacent the outer perimeter edge so that fluids on the patient receiving surface of the top cover are contained on the top cover and directed toward the drain.
  • 14. The hydrotherapy mattress of claim 12, wherein the mattress core includes a plurality of foam core elements located below the plurality of elongated side-by-side bladders.
  • 15. The hydrotherapy mattress of claim 12, wherein the bladders includes a plurality of header bladders which are arranged on opposite sides of the mattress core, and a plurality of transverse bladders which extend between the header bladders.
  • 16. The hydrotherapy mattress of claim 12, wherein the base is formed to include a drain passage to permit the drain to pass through the base.
  • 17. The hydrotherapy mattress of claim 12, further comprising an inner cover positioned between the mattress core and the top cover.
  • 18. The hydrotherapy mattress of claim 12, wherein the drain trough includes four arm portions which configured to form a cross-shaped structure.
  • 19. The hydrotherapy mattress of claim 18, wherein the four arm portions each have a bottom surface configured to slope toward a center of the drain.
  • 20. A hydrotherapy mattress comprising:a mattress core; a base configured to receive the mattress core; a top cover located over the mattress core and configured to provide a patient receiving surface; a drain configured to extend through the mattress core; and a drain trough including a plurality of elongated arm portions coupled to the top cover, each of the plurality of elongated arm portions being in fluid communication with the drain and configured to extend outwardly from the drain to facilitate drainage of fluids from the top cover into the drain.
  • 21. The hydrotherapy mattress of claim 20, wherein the mattress core includes a plurality of elongated side-by-side bladders configured to provide a substantially continuous support for a patient, at least two of the bladders being configured to define an opening extending in a direction transverse to the plurality of bladders, and the drain trough includes a first elongated arm portion located between two adjacent bladders and a second elongated arm portion located in the opening, the first and second elongated arm portions both being coupled to the top cover and configured to drain fluid from the top cover into the drain while maintaining the substantially continuous support of the mattress core.
  • 22. The hydrotherapy mattress of claim 20, wherein the mattress core comprises a plurality of foam core elements, and an array of air bladders supported on the plurality of foam core elements.
  • 23. The hydrotherapy mattress of claim 22, wherein the array of air bladders includes a plurality of header air bladders which are arranged on opposite sides of the mattress core, and a plurality of transverse air bladders which extend between the header air bladders.
  • 24. The hydrotherapy mattress of claim 20, wherein the base is formed to include a drain passage to permit the drain to pass through the base.
  • 25. The hydrotherapy mattress of claim 20, further comprising an inner cover positioned between the mattress core and the top cover.
  • 26. The hydrotherapy mattress of claim 20, wherein the drain trough includes four arm portions configured to form a cross-shaped structure.
  • 27. The hydrotherapy mattress of claim 20, wherein the plurality of elongated arm portions each have a bottom surface configured to slope toward a center of the drain.
  • 28. The hydrotherapy mattress of claim 20, wherein the top cover is liquid impervious.
  • 29. The hydrotherapy mattress of claim 20, wherein the mattress core includes a plurality of elongated side-by-side bladders configured to provide a substantially continuous support for a patient, at least two of the bladders being configured to define an opening extending in a direction transverse to the plurality of bladders, and the drain trough having a first elongated arm portion located between two adjacent bladders and a second elongated arm portion located in the opening, the second elongated arm portion being configured to intersect the first elongated trough section, the first and second elongated arm portions both being coupled to the top cover and configured to drain fluid from the top cover into the drain while maintaining the substantially continuous support of the mattress core.
  • 30. The hydrotherapy mattress of claim 20, further comprising a bladder located on the mattress core adjacent an outer perimeter edge of the top cover, the bladder being selectively inflatable to elevate a portion of the top cover adjacent the outer perimeter edge so that fluids on the patient receiving surface of the top cover are contained on the top cover and directed toward the drain.
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