Hydrothermal synthesis of nanocubes of sillenite type compounds for photovoltaic applications and solar energy conversion of carbon dioxide to fuels

Abstract

The present invention relates to formation of nanocubes of sillenite type compounds, such as bismuth titanate, i.e., Bi12TiO20, nanocubes, via a hydrothermal synthesis process, with the resulting compound(s) having multifunctional properties such as being useful in solar energy conversion, environmental remediation, and/or energy storage, for example. In one embodiment, a hydrothermal method is disclosed that transforms nanoparticles of TiO2 to bismuth titanate, i.e., Bi12TiO20, nanocubes, optionally loaded with palladium nanoparticles. The method includes reacting titanium dioxide nanotubes with a bismuth salt in an acidic bath at a temperature sufficient and for a time sufficient to form bismuth titanate crystals, which are subsequently annealed to form bismuth titanate nanocubes. After annealing, the bismuth titanate nanocubes may be optionally loaded with nano-sized metal particles, e.g., nanosized palladium particles.

Description

TECHNICAL FIELD

The present invention relates to formation of nanostructures of sillenite type compounds, such as bismuth titanate, i.e., Bi₁₂TiO₂₀, nanocubes, via a hydrothermal synthesis process, with the resulting compounds being useful in photovoltaic applications and solar energy conversion for fuel production, for example.

BACKGROUND

Sillenite type compounds (I23 space group) of the general formula (I) A₁₂RO₂₀ where A can be bismuth (Bi); R can be lead (Pb), nickel (Ni), aluminum (Al), titanium (Ti), iron (Fe), silicon (Si), barium (Ba), manganese (Mn), zinc (Zn), cadmium (Cd), calcium (Ca), copper (Cu), gallium (Ga), or vanadium (V), or fractions between 0 and 1 of one or more thereof; and 0 is oxygen, have attracted much interest in solar energy conversion to electricity (photovoltaic application) and conversion of carbon dioxide (CO₂) to fuels due to their light absorption capabilities and unique non-centrosymmetry crystal structure (B. Mihailova et al., J. Phys. Chem. Solids, 60, 1829, (1999); W. Yao et al., Appl. Catal. A 243, 185, (2003); J. Zhou et al., Ind. Eng. Chem. Res. 46, 745 (2007); Journal of Molecular Catalysis, 202, 305-311 (2003), with each article herein being expressly incorporated by reference herein in its entirety). Among the sillenite type compounds, bismuth titanate, i.e., Bi₁₂TiO₂₀, also referred to herein as BTO, receives considerable attention for photovoltaic uses because of its high refractive index and electro optic coefficient. Other contemplated uses are photocatalysis application, for example. The Bi₁₂TiO₂₀ crystal is formed by the seven-oxygen coordinated bismuth polyhedra, which is corner shared by other identical bismuth polyhedra and with TiO₄ tetrahedra. An enhanced light absorption activity can be attributed to the contribution of 6s electrons of bismuth in the valence band along with O 2p orbitals.

Various methods have been used to prepare bismuth titanate compounds having the resulting Bi₁₂TiO₂₀ sillenite type structure. Such methods include self flux, chemical solution decomposition (CSD), isopropanol-assisted hydrothermal synthesis, co-precipitation methods, and hydrothermal process in potassium hydroxide (KOH) medium using titanium and bismuth sol-gel precursors. In one example, a non-photoactive compound, such as SiO₂, can be transformed to a photoactive material having a sillenite type structure using bismuth to form, e.g., Bi₁₂SiO₂₀ (T. Toyoda et al., J Phys D Appl Phys., 19, 909, (1986)). However, the preparation techniques for the aforementioned methods are known to involve multiple steps, high temperatures, and/or complex synthesis procedures. Further, coating the synthesized materials over a suitable conducting substrate can also unfavorably reduce photocatalytic activity.

Also extensively studied and used as photocatalysts to harvest solar energy are nanoparticles of titanium dioxide (TiO₂). TiO₂ nanoparticles have shown very good stability over a wide pH range and are compatible with other materials, environmentally friendly, inexpensive, and non-toxic. However, interfacial grain boundaries in films prepared from TiO₂ nanoparticles have been known to contribute to reducing charge transport by functioning as recombination centers. Recently, the synthesis of TiO₂ specifically in the form of hollow nanotubes by anodization of a titanium foil has been demonstrated (D. Gong et al., J. Mater. Res. 16, 3331, (2001)). Such nanotubes are generally produced by anodic oxidation in various electrolytes. Notably, the absence of grain boundaries in the resulting nanotubes favors efficient transport of photogenerated electrons. And since the TiO₂ nanotubes are electrically well connected and anchored firmly on an underlying titanium substrate as a raw material for preparing sillenite type compounds, the material is desirable in energy conversion (photovoltaics), environmental remediation (photodegradation), or solar fuel production (CO₂ conversion to value added hydrocarbon chemicals such as alcohols, acids, and ethers), for example.

Based on the foregoing, it would be beneficial to provide a simple synthesis process for preparing nanostructures of sillenite type compounds, including Bi₁₂TiO₂₀ nanotubes, from corresponding oxides, e.g., TiO₂, which overcomes the aforementioned drawbacks, with the resulting compounds being desirable for use in photovoltaic applications and for solar energy conversion CO₂ to fuels, for example.

SUMMARY

In one embodiment, a method of making a bismuth titanate nanocube is provided, which includes reacting titanium dioxide nanotubes with a bismuth salt in an acidic bath at a temperature sufficient and for a time sufficient to form bismuth titanate crystals having the formula Bi₁₂TiO₂₀, where Bi is bismuth; Ti is titanium or a fraction thereof between 0 and 1; and 0 is oxygen. Then the bismuth titanate crystals are annealed to form bismuth titanate nanocubes. After annealing, the bismuth titanate nanocubes may be optionally loaded with nano-sized metal particles, e.g., nano-sized palladium particles.

In another embodiment, a method of making bismuth titanate nanocubes is provided, which includes mixing titanium dioxide nanotubes and a bismuth salt in an acidic bath having a pH of 0 to 1, and reacting the titanium dioxide nanotubes and the bismuth salt in the acidic bath at a temperature from about 110° C. to about 175° C. and for a time sufficient to form bismuth titanate crystals having the formula Bi₁₂TiO₂₀, where Bi is bismuth; Ti is titanium or a fraction thereof between 0 and 1; and 0 is oxygen. After which, the bismuth titanate crystals are annealed at a temperature sufficient and for a time sufficient to form bismuth titanate nanocubes. After annealing, the bismuth titanate nanocubes may be optionally loaded with nano-sized metal particles, e.g., nanosized palladium particles.

In another embodiment, a hydrothermal synthesis method of making a nanocube of a sillenite type compound of the general formula (I) A₁₂RO₂₀ is provided, where A can be bismuth (Bi), strontium (Sr), tin (Sn), nickel (Ni), aluminum (Al), titanium (Ti), iron (Fe), silicon (Si), barium (Ba), manganese (Mn), zinc (Zn), cadmium (Cd), calcium (Ca), copper (Cu), cobalt (Co), vanadium (V), gallium (Ga), yittrium (Y), lanthanum (La), cerium (Ce), hafnium (Hf), niobium (Nb), europium (Eu), samarium (Sm), or gadolinium (Gd), or fractions between 0 and 1 of one or more thereof; R can be lead (Pb), nickel (Ni), aluminum (Al), titanium (Ti), iron (Fe), silicon (Si), barium (Ba), manganese (Mn), zinc (Zn), cadmium (Cd), calcium (Ca), copper (Cu), gallium (Ga), or vanadium (V), or fractions between 0 and 1 of one or more thereof; and 0 is oxygen, The process includes reacting oxide nanotubes, e.g., titanium dioxide nanotubes, with a corresponding salt in an acidic bath at a temperature sufficient and for a time sufficient to form crystals having the formula A₁₂RO₂₀. Then the crystals are annealed to form nanocubes. After annealing, the nanocubes may be optionally loaded with nano-sized metal particles, e.g., nanosized palladium particles. In one example, the palladium may be replaced or combined with one or more other suitable elements, such as molybdenum (Mo), copper (Cu), iron (Fe), nickel (Ni), cobalt (Co), gold (Au), or rhodium (Rh).

BRIEF DESCRIPTION OF THE DRAWINGS

The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with a general description of the invention given above, and the detailed description of the embodiments given below, serve to explain the principles of the invention.

FIGS. 1A-D are high resolution images of (A) TiO₂ nanotubes and (B)-(D) the resulting Bi₁₂TiO₂₀ nanocubes prepared in accordance with the hydrothermal methods of the present invention;

FIGS. 2A and 2B are high resolution images of (A) palladium (Pd) loaded TiO₂ nanotubes (TNT) and (B) palladium (Pd) loaded BTO nanocubes, as prepared in accordance with the hydrothermal methods of the present invention;

FIG. 3 is a chronoamperometry plot demonstrating that the resulting Bi₁₂TiO₂₀ nanocubes have a stable photocurrent under visible and UV-vis illumination when prepared in accordance with the hydrothermal methods of the present invention;

FIGS. 4A and 4B are graphs depicting photocatalytic reduction over time of, respectively, (A) Pd loaded TNT and (B) Pd loaded BTO nanocubes in a CO₂ saturated 0.1 M H₂SO₄, after illumination; and

FIGS. 5A and 5B are Mott Schottky plots of (A) Pd loaded TNT and (B) Pd loaded BTO nanocubes, which was prepared in accordance with the hydrothermal methods of the present invention.

DETAILED DESCRIPTION OF SPECIFIC EMBODIMENTS

In accordance with embodiments of the present invention, a hydrothermal method is disclosed that transforms oxide nanotubes, e.g., TiO₂ nanotubes, also referred to herein as TNTs, at a nanotube-hydrothermal mixture interface to ultimately nanocubes of a sillenite type compound of the general formula (I) A₁₂RO₂₀ where A can be bismuth (Bi), strontium (Sr), tin (Sn), nickel (Ni), aluminum (Al), titanium (Ti), iron (Fe), silicon (Si), barium (Ba), manganese (Mn), zinc (Zn), cadmium (Cd), calcium (Ca), copper (Cu), cobalt (Co), vanadium (V), gallium (Ga), yittrium (Y), lanthanum (La), cerium (Ce), hafnium (Hf), niobium (Nb), europium (Eu), samarium (Sm), or gadolinium (Gd), or fractions between 0 and 1 of one or more thereof; R can be lead (Pb), nickel (Ni), aluminum (Al), titanium (Ti), iron (Fe), silicon (Si), barium (Ba), manganese (Mn), zinc (Zn), cadmium (Cd), calcium (Ca), copper (Cu), gallium (Ga), or vanadium (V), or fractions between 0 and 1 of one or more thereof; and O is oxygen, and, in one example, to bismuth titanate, i.e., Bi₁₂TiO₂₀, nanocubes, also referred to herein as BTO nanocubes. In another example, Bi is bismuth; R is titanium (Ti) or a fraction thereof between 0 and 1, optionally in combination with other elements at the R site; and O is oxygen.

The TiO₂ nanotubes may be prepared by anodization of Ti foils, as per the procedure disclosed in Y. S. Sohn et al., Appl. Catal. B, 84, 372 (2008), which is incorporated by reference herein in its entirety and discussed further below. The resulting BTO nanocubes may be characterized by various spectroscopic techniques and its photoactivity compared to that of the TNTs. The hydrothermal methods herein generally may be used in development of photochromic materials, optical waveguides, high temperature catalyst supports, ionic conductors (such as fuel cells), and energy storage (such as batteries), for example.

Chemicals/Materilas Used

Ammonium fluoride (NH₄F, Fischer, 100%), ethylene glycol (C₂H₄(OH)₂, Fischer), deionized water (Millipore Q®), acetone (C₃H₆O, Sigma Aldrich, 99.5%, diluted to 50%), methyl orange (Sigma Aldrich), bismuth chloride (BiCl₃, Sigma Aldrich, reagent grade), hydrochloric acid (HCl, VWR, 36.5% assay), potassium hydroxide (KOH, Fischer), and titanium foil of thickness 0.2 mm (ESPI Metals 99.9% purity) were received and used without any further treatment.

Preparation of TiO₂ Nanotubes

TiO₂ nanotubes (TNTs) may be initially prepared from 2±1.5 cm×4±2 cm strips of titanium foil. Specifically a 1×4 cm titanium foil was used as an illustration of the method. In another example, the TiO₂ nanotubes (TNTs) may be initially formed on substrates having different geometries, such as on a titanium wire or mesh or on conducting glass, e.g., indium-doped tin oxides. 3 cm of each foil is immersed in an anodization solution containing an ethylene glycol solution with 0.5 wt % ammonium fluoride and 10 wt % distilled water. Before anodization, the titanium foils are washed in acetone under ultrasonication for five minutes. Formation of TiO₂ nanotubular arrays, i.e., oxidation of the titanium foils, may be achieved by anodization thereof at 20 V_DC bias (Agilent E3649A DC Power Source) for 60 minutes, with continuous agitation. A two-electrode system can be used for anodization with a flag platinum cathode of 3.75 cm² and a distance of 4.5 cm is maintained for all experiments. Agitation of the anodization bath can be carried out through ultrasonication at 42 kHz (Branson 3510 Ultrasonicator). After anodization, all samples can be washed with deionized water to remove any occluded ions and allowed to dry. Next, annealing of the anodized samples can take place in a tube furnace (Thermo Scientific, Lindberg Blue M BF51866C) with nitrogen atmosphere at 500° C. for 2 hours. The furnace may be ramped at a rate of 1° C./minute with continuous gas flow. The resulting foils yield a close array of TiO₂ tubular-shaped crystal structures, i.e., TiO₂ nanotubes (TNTs), which are generally perpendicularly aligned lengthwise, with length and width dimensions for the TNTs detectable on the nano measurement scale using known microscopy techniques. Other types of oxide nanotubes may be similarly prepared.

Hydrothermal Synthesis

The as-prepared oxide nanotubes, e.g., TNTs, next are subjected to hydrothermal treatment, which entails placement of the foils in a stainless steel reactor with Teflon® lining. For bismuth titanate nanocube formation, the reactor includes 100 ml of an acidic bath, e.g., 1 M HCl bath, which contains a bismuth salt, e.g., 3.15 g bismuth chloride (BiCl₃), to give an overall concentration of a 0.1 M BiCl₃ salt solution in 1 M HCl and a pH of 0 to 1. The HCl bath is at a temperature sufficient, e.g., about 120-125° C., for reaction to occur between the bismuth salt and TNT. The foils remain in the bath for about 24 to 48 hours under a pressure of about 5 bar. The overall salt concentration of the HCl bath can be from about 0.1 M to 3 M BiCl₃ salt. In another embodiment, the overall salt concentration can be from about 0.1 M to 1 M BiCl₃ salt. As best understood, during hydrothermal treatment, some of the TiO₂ reacts with the bismuth salt to form Bi—Ti—O bonds, as understood from preliminary X-ray photoelectron spectroscopyanalysis (XPS). The reactions cause nucleation of the BTO, i.e., seed formation, on the undissolved TiO₂ surface with growth of the BTO subsequently induced by the seed particles. During this growth process, the shape and orientation of the BTO is initiated and begins to take form, which ultimately results in a close array of BTO crystals that are generally perpendicularly aligned lengthwise and which define elongated cube-like structures. As with the TNTs, length and width dimensions for the BTO nanotubes are detectable on the nano measurement scale using known microscopy techniques, as further discussed below.

After hydrothermal treatment, all samples are cooled to room temperature, rinsed with deionized water, and allowed to dry over night. Next, annealing of the BTO structure can take place in a tube furnace (Thermo Scientific, Lindberg Blue M BF51866C) with nitrogen atmosphere at 500° C. for 2 hours. The furnace can be ramped at a rate of 1° C./minute with continuous gas flow. After which time, full transformation of the TiO₂ nanotubes to Bi₁₂TiO₂₀ nanocubes is complete at the surface of the titanium foils, as can be determined via surface analysis techniques. These nanotubes may be used in photovoltaic or photocatalysis applications. This method also may be used to prepare other titanium based compounds that may have applications as above listed. The resulting Bi₁₂TiO₂₀ nanocubes generally define an elongated length of about 200 nm to about 1 micron. In one example, the length is about 90 nm And the generally equal sides of the Bi₁₂TiO₂₀ nanocubes give a width of about 90 nm.

It should be understood that the process parameters for the hydrothermal synthesis, as discussed above, can be varied, yet, still provide desirable nanocubes of the sillenite type compounds of the general formula (I), including Bi₁₂TiO₂₀ nanocubes, for the desired photovoltaic or photocatalysis applications. For example, the hydrothermal treatment temperature may be as low as about 110° C. and as high as about 175° C. In addition, the duration of the hydrothermal treatment may last up to 72 hours. Concerning the bath, hydrochloric acid (HCl) may be replaced with any suitable acid substitute, such as nitric acid, acetic acid, sulfurous acid (H₂SO₃), formic acid (HCOOH), or perchloric acid (HClO₄). The pH of the bath may range from 0 to 2. And other bismuth salts may be utilized in place of the BiCl₃ salt including bismuth nitrate, bismuth fluoride, bismuth iodide, or bismuth oxychloride, for example. In addition, it should be further understood that the process parameters for annealing of the BTO as well as formation of the TNTs also may be varied, yet, still provide desirable Bi₁₂TiO₂₀ nanocubes and desirable starting material for the formation of the resulting Bi₁₂TiO₂₀ nanocubes. For example, with respect to annealing of the BTO, the nitrogen may be replaced with any suitable inert gas, the annealing temperature can range from about 100° C. to about 500° C., the length of time can range from about 10 minutes to 24 hours (or from about 1 hour to 6 hours), and the furnace can be ramped at a rate of from about 1° C./minute to about 20° C./minute with continuous gas flow.

The resulting nanocubes, e.g., Bi₁₂TiO₂₀ nanocubes, may be further optionally loaded with nano-sized palladium (Pd) particles. Particles sizes can range from about 10 nm to about 50 nm. In another example, the palladium nanoparticle sizes can range from about 10 to about 20 nm. The palladium nanoparticles can be deposited on the BTO surface with an ultrasound-assisted incipient wetness technique using a Pd-salt solution.

In one example, the resulting nanocubes, e.g., Bi₁₂TiO₂₀ nanocubes, can be immersed in a palladium salt solution, e.g., 0.5 wt % PdCl₂ containing alcoholic (ethanolic) solution, for a time sufficient, e.g., 30 minutes, under ultrasonication using a 42 kHz Branson 3510 Ultrasonicator. Other suitable palladium salts can include, for example, palladium (II) acetate, palladium (II) acetylacetonate, palladium (II) nitrate, palladium (II) oxide, palladium (II) sulfate, palladium (II) sulfide, palladium (II) trifluoroacetate, ammonium hexachloropalladate (IV), bis(acetonitrile) dichloropalladium (II), potassium hexachloropalladate (IV), and bis(triphenylphosphine) palladium (II) dichloride. The palladium also may be replaced or combined with one or more other suitable elements, such as molybdenum (Mo), copper (Cu), iron (Fe), nickel (Ni), cobalt (Co), gold (Au), or rhodium (Rh). In one example, the BTO nanocube includes at least two different metal elements, such as to provide a bimetallic complex, which can improve activity towards CO₂ photocatalytic reduction. Other suitable solvents can include, for example, acetone, dichloromethane, chloroform, dimethylforamide, dimethylsulfoxide, toluene and diethylether. Also, the length of ultrasonication can vary. For example, the ultrasonication can last from about 10 minute to about 3 hours (under controlled temperature).

The Pd containing solution is understood to wet the internal and external surfaces of the BTO nanocubes almost thoroughly, at least in part, because of the ultrasonication. The Pd salt loaded nanotube then may be vacuum dried to remove ethanol. After which time, the samples can be annealed, for example, at 500° C. for 2 h in a reducing atmosphere containing 10% hydrogen in argon so as to reduce the Pd (II) to metallic Pd resulting in a palladium loaded BTO nanocube, which can be suitable for use in solar energy conversion of CO₂ to fuels. With respect to annealing, the 10% hydrogen in argon atmosphere may be replaced with forming gas (10% H₂ and 90% N₂), the annealing temperature can range from about 200° C. to about 500° C., and the length of time can range from about 30 minutes to about 15 hours.

While discussion has revolved around the preparation of Bi₁₂TiO₂₀ nanocubes, nanocubes of the sillenite type compounds of the general formula (I) A₁₂RO₂₀, where A can be bismuth (Bi), strontium (Sr), tin (Sn), nickel (Ni), aluminum (Al), titanium (Ti), iron (Fe), silicon (Si), barium (Ba), manganese (Mn), zinc (Zn), cadmium (Cd), calcium (Ca), copper (Cu), cobalt (Co), vanadium (V), gallium (Ga), yittrium (Y), lanthanum (La), cerium (Ce), hafnium (Hf), niobium (Nb), europium (Eu), samarium (Sm), or gadolinium (Gd), or fractions between 0 and 1 of one or more thereof; R can be titanium (Ti) as well as lead (Pb), nickel (Ni), aluminum (Al), titanium (Ti), iron (Fe), silicon (Si), barium (B a), manganese (Mn), zinc (Zn), cadmium (Cd), calcium (Ca), copper (Cu), gallium (Ga), or vanadium (V), or fractions between 0 and 1 of one or more thereof; and O is oxygen, can be formed utilizing similar techniques in step with the hydrothermal treatments disclosed hereinabove. Indeed, such compounds as Bi₁₂SiO₂₀, etc. may be formed from SiO₂, and other corresponding oxides, for example, via the hydrothermal methods.

Characterization

A field emission-scanning electron microscope (FESEM, Hitachi, S-4700) with an accelerating voltage of 20 kV was used to analyze the morphology of BTO nanotubes prepared in accordance with the above disclosed hydrothermal synthesis process using the as-prepared TNTs. And high resolution transmission electron microscopic studies (High-resolution transmission electron microscopy (HRTEM), JEOL 2100F) with selected area electron diffraction (SAED) and Fast Fourier Transformation (FFT) were also performed at 200 kV to determine/verify the morphology and the crystal phase. The resulting products were identified as BTO nanocubes.

With specific reference now to FIGS. 1A-D, these figure show, respectively, (A) a scanning electron microscope (SEM) image of the TiO₂ nanotubes prepared by anodization of the titanium foil, (B) an SEM image of Bi₁₂TiO₂₀ nanocubes formed over the TiO₂ nanotubes after the hydrothermal treatment, (C) a HRTEM image of the resulting Bi₁₂TiO₂₀ nanocubes, and (D) a FFT image of the Bi₁₂TiO₂₀ nanocube with growth along the (310) (hkl) plane (JCPDS#34-0097), which is supported by SAED (inset of D). Surface analysis identifies the resulting sillenite type material as nanocubes of Bi₁₂TiO₂₀.

With reference to FIGS. 2A and 2B, these figures show, respectively, a scanning electron microscope (SEM) image of palladium loaded TiO₂ nanotubes formed in accordance with the palladium loading process discussed above for the BTO nanocubes and (B) an SEM image of palladium loaded BTO nanocubes formed over the TiO₂ nanotubes after the hydrothermal treatment and subsequent palladium loading process. In FIG. 2A, the rims of the TNT nanotubes are almost continuously coated with Pd nanoparticles. The energy dispersive X-ray analysis spectrum of the Pd loaded TNT indicated a Pd peak (about 1 wt % Pd) confirming the presence of Pd deposits. The size of Pd particles was in the range of 10-20 nm Treatment of the BTO with the PdCl₃ salt solution resulted in the formation of a deposit of Pd nanoparticles, with sizes ranging from about 10-20 nm and a few agglomerated Pd areas of about 50 nm in size being observed in a few locations.

Photochemical Measurements

Photoelectrochemical experiments were carried out in a quartz optical cell. TNT and BTO nanocube samples p_repared in accordance with the above disclosed synthesis methods (without palladium loading) were used as the photoanode, while a platinum flag or wire was used as the cathode. A _silver/silver chloride (Ag/AgCl) was used as the reference electrode for all experiments (unless otherwise specified). Only 2.5 cm of each foil strip was submerged in a 0.1 M to 1 M KOH electrolyte solution. A potentiostat (Autolab PGSTAT 302) was used to control external bias and monitor the photocurrent. All samples were polarized at a scan rate of 10 mV/s under illumination. A solar simulator, about 90 mW cm⁻², (Ne_wport 66902, Oriel Research) was used as the light source with a 0.5 M copper sulfate solution used to filter far UV radiation. To determine visible light activity, a visible band pass filter 405 nm (Newport 1079875) was used. Test results show an instantaneous response upon UV-vis illumination for the BTO nanocubes, with about a 35% increase in photocurrent as compared to the TiO₂ nanotubes.

With reference now to FIG. 3, this figure shows the on-off cycles of photocurrent responses under UV-Vis illumination at zero bias with respect to the reference electrode (a) Bi₁₂TiO₂₀ nanocubes, (b) TiO₂ nanotubes formed over Ti foil, (c) visible light response of Bi₁₂TiO₂₀ nanocubes, and (d) visible light response of TiO₂ nanotubes. Specifically, the chronoamperometry plots show that Bi₁₂TiO₂₀ nanocubes formed over Ti foil demonstrate a stable photocurrent under UV-vis illumination. And the magnitude of this current is 600 μA higher than the TiO₂ nanotubes. The TiO₂ nanotubes show visible light activity when prepared in ethylene glycol, which has been attributed to carbon doping (S. K. Mohapatra et al., J. Phys. Chem. C, 111, 8677 (2007)). In this context, it is noted that the BTO nanocubes formed by hydrothermal synthesis offer not only similar visible light activity as the TiO₂ nanotubes, but also demonstrate enhanced UV activity.

With reference now to FIGS. 4A and 4B, these figures show photocatalytic reduction of carbon dioxide (CO₂) over time of, respectively, (A) Pd loaded TNT and Pd loaded BTO nanocubes, prepared in accordance with the above disclosed synthesis methods with palladium loading, in a CO₂ saturated 0.1 M H₂SO₄, after illumination. Typically, reduction of CO₂ results in a spectrum of reaction products such as formic acid, formaldehyde, methanol, acetic acid and others. Since these reaction products show characteristic responses during electrochemical polarization, cyclic voltammetry (CV) can be considered as a simple and reliable tool to detect the products of CO₂ photoreduction. Therefore, the approach was to (i) generate a CV database of control samples in 0.1 M H₂SO₄ and (ii) compare the CVs obtained from the photoilluminated solution with the control solutions.

The CV of the CO₂-bubbled solution after photoillumination for different durations for palladium loaded TNTs was collected and compared to controls. The control experiments were performed by electrooxidation of formic acid with micro-millimolar concentrations (1 micoM to 1000 milliM) in 0.1 M H₂SO₄. The oxidation peak current density is plotted with concentration of formic acid. As shown in a representative FIG. 4A, an anodic wave with a shoulder at 0.56 V (vs. Ag/AgCl) was observed after 8 h of illumination. This anodic wave was attributed to the oxidation of formic acid after comparing with the controls.

An approach similar to the one used for Pd loaded TNTs was implemented for Pd loaded BTO nanocubes for analyzing the photoreduction products. FIG. 4B shows the forward scan part of the CV after different durations of photoillumination. Distinct oxidation waves were observed which were similar to the calibration CV plots of formic acid at low concentrations (<100 μmol/L). The CV results of Pd loaded BTO nanocube reduction products were marginally different from the results of Pd loaded TNT. In the case of Pd loaded BTO nanocubes, a decrease in current was observed after the initial anodic wave at potentials more positive than 0.54 V. On the other hand, the Pd loaded TNT reduction products showed initiation of a second anodic wave. The current continued to increase even at 0.8 V indicating oxidation of species other than formic acid.

The CV results indicate that the Pd loaded BTO nanocube photocatalysis resulted in formation of predominantly formic acid. In addition, the presence of formic acid in the photoreduced solution after 24 hours of illumination was further confirmed by carrying out high performance liquid chromatography. The overlapping of signals with similar retention times for the test liquid and the control confirmed the sample as formic acid. Control experiments were performed (i) in the absence of CO₂ bubbling and (ii) without illumination. The CV responses were featureless under both conditions indicating that the features in the CV are not from the catalyst and photoreduction product(s) formation occurs only in the presence of both CO₂ and light.

With reference now to FIGS. 5A and 5B, these figures show Mott Schottky plots of (A) the Pd loaded TNT and (B) the Pd loaded BTO nanocubes and provide insight into the charge carrier densities and location of the apparent flat band potentials (Vfb) of the photocatalysts. The location of the V_fb for Pd loaded TNT is observed at 0.28 V vs. Ag/AgCl while the V_fb for Pd loaded BTO nanocubes is at −0.04 V vs. Ag/AgCl. This indicates a net shift of about 0.3 V in the V_fb in the conduction band positions. An order of magnitude increase in the charge carrier density with Pd loaded BTO nanocubes compared to Pd loaded TNT is noted. Because the V_fb for Pd loaded BTO nanocubes is more negative by about 0.3 V compared to Pd loaded TNT, higher band bending can occur in Pd loaded BTO nanocube facilitating improved photo effect with respect to the electrolyte reorganization energy. Thus, the shift in V_fb and increase in charge carrier density, may be the reasons for the improved performance of BTO in the photoreduction of CO₂ to formic acid.

Accordingly, disclosed herein is a method for nanocube synthesis of sillenite type compounds of the general formula (I), including Bi₁₂TiO₂₀ nanocube synthesis and its photoelectrochemical properties. The resulting nanocubes, including Bi₁₂TiO₂₀ nanocubes, can be useful for solar energy coversion to electricity (photovoltaic devices) and CO₂ conversion to value added fuels, such as to harvest solar energy, as well as for photocatalysis applications, for example.

While the present invention has been illustrated by a description of various embodiments and while these embodiments have been described in considerable detail, it is not the intention of the applicant to restrict or in any way limit the scope of the appended claims to such detail. Additional advantages and modifications will readily appear to those skilled in the art. For example, the hydrothermal process can be used to prepare different crystal structure compounds by changing the concentration and the reactant composition. Further, by varying the reaction parameters such as temperature, pH, and solvents, one can utilize the hydrothermal method proposed herein to tune the synthesis of different compounds. By way of example, in general, it can be stated that: A₁X (A₁ includes bismuth (Bi), strontium (Sr), tin (Sn), nickel (Ni), aluminum (Al), titanium (Ti), iron (Fe), silicon (Si), barium (Ba), manganese (Mn), zinc (Zn), cadmium (Cd), calcium (Ca), copper (Cu), cobalt (Co), vanadium (V), gallium (Ga), yittrium (Y), lanthanum (La), cerium (Ce), hafnium (Hf), niobium (Nb), europium (Eu), samarium (Sm), or gadolinium (Gd), or fractions between 0 and 1 of one or more thereof; and X is a precursor associated with the metal A₁, which can be an oxide, halide, and the like)+A₂X′ (A₂ includes bismuth (Bi), strontium (Sr), tin (Sn), nickel (Ni), aluminum (Al), titanium (Ti), iron (Fe), silicon (Si), barium (Ba), manganese (Mn), zinc (Zn), cadmium (Cd), calcium (Ca), copper (Cu), cobalt (Co), vanadium (V), gallium (Ga), yittrium (Y), lanthanum (La), cerium (Ce), hafnium (Hf), niobium (Nb), europium (Eu), samarium (Sm), or gadolinium (Gd), or fractions between 0 and 1 of one or more thereof; and X′ is a precursor associated with the metal A₂, which can be an oxide, halide, and the like; and X and X′ may be the same or different), can react under hydrothermal conditions to produce different crystal structure over pre-synthesized TiO₂ nanotubes, for example. The crystal structure of mixed metal oxides of A₁×A₂(1−x)TiO_x can be obtained from hydrothermal synthesis through the dissolution of Ti and re-precipitation of the Ti along with other element(s) A₁, A₂, or A₁A₂ in different ratios. As examples of this generic reaction, mixed metal oxides of different crystal structures having the name pyrochlore (A₂B₂O₇), perovskite (ABO₃), Delafossites (ABO₂) and Spinels (AB₂O₄), and Meta materials can be synthesized over the pre-synthesized TiO₂ nanotubes by the present hydrothermal methods. Thus, the invention in its broader aspects is therefore not limited to the specific details, and method, and illustrative examples shown and described. Accordingly, departures may be made from such details without departing from the spirit or scope of applicant's general inventive concept.

Claims

1. A method of making bismuth titanate nanocubes comprising: reacting titanium dioxide nanotubes with a bismuth salt in an acidic bath at a temperature sufficient and for a time sufficient to form bismuth titanate crystals having the formula Bi12TiO20, where Bi is bismuth; Ti is titanium or a fraction thereof between 0 and 1; and O is oxygen; andannealing the bismuth titanate crystals to form bismuth titanate nanocubes,wherein the acidic bath has a bismuth salt concentration of from about 0.1M to 3M.

2. The method of claim 1 wherein the acidic bath has a pH of 0 to 2.

3. The method of claim 1 wherein the temperature sufficient is from about 110° C. to about 175° C.

4. The method of claim 1 wherein the time sufficient is from about 24 hours to about 72 hours.

5. The method of claim 1 wherein the bismuth titanate nanocubes define an elongated cube-like structure having a length of about 200 nm to about 1 micron.

6. The method of claim 1 further comprising, after annealing the bismuth titanate crystals to form bismuth titanate nanocubes, loading the bismuth titanate nanocubes with nano-sized metal particles.

7. The method of claim 6 wherein the nanosized metal particles include palladium (Pd) nanosized metal particles.

8. The method of claim 6 wherein the nanosized metal particles range in size from about 10 to about 20 nm.

9. A method of making bismuth titanate nanocubes comprising: mixing titanium dioxide nanotubes and a bismuth salt in an acidic bath having a pH of 0 to 1;reacting the titanium dioxide nanotubes and the bismuth salt in the acidic bath at a temperature from about 110° C. to about 175° C. and for a time sufficient to form bismuth titanate crystals having the formula Bi12TiO20, where Bi is bismuth; Ti is titanium or a fraction thereof between 0 and 1; and O is oxygen; andannealing the bismuth titanate crystals at a temperature sufficient and for a time sufficient to form bismuth titanate nanocubes.

10. The method of claim 9 wherein the time sufficient for reacting the titanium dioxide nanotubes and the bismuth salt is from about 24 hours to about 72 hours and the time sufficient for annealing the bismuth titanate crystals is from about 1 hour to about 24 hours.

11. The method of claim 9 wherein the temperature sufficient for annealing the bismuth titanate crystals is from about 100° C. to about 500° C.

12. The method of claim 9 wherein the acidic bath has a bismuth salt concentration of from about 0.1M to 3M.

13. The method of claim 9 wherein the bismuth titanate nanocubes define an elongated cube-like structure having a length of about 200 nm to about 1 micron.

14. The method of claim 9 further comprising, after annealing the bismuth titanate crystals to form bismuth titanate nanocubes, loading the bismuth titanate nanocubes with nano-sized metal particles.

15. The method of claim 9 wherein the nanosized metal particles include palladium (Pd) nanosized metal particles.

16. The method of claim 9 further comprising, after annealing the bismuth titanate crystals to form bismuth titanate nanocubes, placing the bismuth titanate nanocubes in a metal salt solution and subjecting the mixture to ultrasonication for a time sufficient to load the bismuth titanate nanocubes with the metal salt; and annealing the loaded bismuth titanate nanocubes to reduce the metal salt thereby forming bismuth titanate nanocubes that are loaded with nano-sized metal particles.

17. The method of claim 16 wherein the metal salt solution is a palladium salt solution and the nanosized metal particles are palladium (Pd) nanosized metal particles.

18. The method of claim 17 wherein the nanoparticles range in size from about 10 to about 20 nm.