Claims
- 1. A hydrotreating process comprising the step of contacting
- (A) a substantially liquid hydrocarbon-containing feed stream, which also contains Ramsbottom carbon residue, as determined by ASTM D524, in excess of about 0.1 weight-%, simultaneously with
- (B) a free hydrogen-containing gas, and
- (C) a catalyst composition comprising a mixture of at least one alkyl molybdate and at least one molybdenum sulfonate,
- under such hydrotreating conditions as to obtain a liquid product having reduced amounts of Ramsbottom carbon residue and reduced amounts of hydrocarbons boiling in excess of 1000.degree. F. at atmospheric pressure.
- 2. A process in accordance with claim 1, wherein said substantially liquid hydrocarbon-containing feed stream contains more than about 1 weight-% Ramsbottom carbon residue.
- 3. A process in accordance with claim 1, wherein said substantially liquid hydrocarbon-containing containing feed stream contains about 2 to about 30 weight-% Ramsbottom carbon residue.
- 4. A process in accordance with claim 1, wherein said substantially liquid hydrocarbon-containing feed stream further contains about 3-500 ppmw nickel, about 5-1000 ppmw vanadium, about 0.2-6 weight-% sulfur and about 1-99 weight-% of materials boiling in excess of about 1000.degree. F. under atmospheric pressure conditions.
- 5. A process in accordance with claim 1, wherein said substantially liquid hydrocarbon-containing feed stream is selected from the group consisting of heavy crude oils, crude oil residua, heavy fractions of liquid coal pyrolyzates, heavy fractions of liquid products obtained by extraction of coal, heavy fractions of liquid products obtained by liquefaction of coal, heavy fractions of liquids obtained by extraction of tar sands, heavy fractions of liquids obtained by pyrolysis of tar sands, heavy shale oils and heavy shale oil fractions.
- 6. A process in accordance with claim 1, wherein said free hydrogen-containing gas is substantially pure hydrogen.
- 7. A process in accordance with claim 1, wherein said at least one alkyl molybdate comprises at least one substituted glycol molybdate complex.
- 8. A process in accordance with claim 7, wherein said at least one substituted glycol molybdate complex is an ester-substituted glycol molybdate complex.
- 9. A process in accordance with claim 8, wherein said ester-substituted glycol molybdate complex has been prepared by reaction of MoO.sub.3 and a glycerol monocarboxylate, wherein the carboxylate group can have 1-40 carbon atoms.
- 10. A process in accordance with claim 9, wherein said glycerol monocarboxylate is glycerol monooleate.
- 11. A process in accordance with claim 8, wherein said catalyst composition contains about 4-6 weight-% Mo, about 70-73 weight-% C, about 11-13 weight-% H and about 1-1.5 weight-% N.
- 12. A process in accordance with claim 1, wherein said at least one molybdenum sulfonate is a Mo compound of an aromatic sulfonic acid.
- 13. A process in accordance with claim 1, wherein said catalyst composition contains about 10-13 weight-% Mo, about 52-55 weight-% C, about 7-9 weight-% H, about 3-4 weight-% N and about 6-7 weight-% S.
- 14. A process in accordance with claim 1, wherein said hydrotreating conditions comprise a hydrogen addition in the range of from about 100 to about 20,000 standard cubic feet of H.sub.2 per barrel of hydrocarbon-containing feed, a time of contact between (A), (B) and (C) in the range of from about 0.01 to about 20 hours, a reaction temperature in the range of from about 250.degree. to about 550.degree. C. and a reaction pressure in the range of from about 0 psig to about 10,000psig.
- 15. A process in accordance with claim 1, wherein said hydrotreating conditions comprise a hydrogen addition in the range of from about 500 to about 5,000 standard cubic feet of H.sub.2 per barrel of hydrocarbon-containing feed, a time of contact between (A), (B) and (C) in the range of from about 0.1 to about 5 hours, a reaction temperature in the range of from about 380.degree. to about 480.degree. F. and a reaction pressure in the range of from about 500 psig to about 3,000 psig.
- 16. A process in accordance with claim 1, wherein the amount of catalyst composition (C) is such that the molybdenum concentration during said contacting is about 1-2,000 ppmw Mo in said hydrocarbon-containing feed stream.
- 17. A process in accordance with claim 1, wherein the amount of catalyst composition (C) is such that the molybdenum concentration during said contacting is about 5-500 ppmw Mo in said hydrocarbon-containing feed stream.
- 18. A process in accordance with claim 1 comprising the additional step of withdrawing gaseous, liquid and solid products from a reactor in which said contacting is carried out.
- 19. A hydrotreating process comprising the step of contacting
- (A) a substantially liquid hydrocarbon-containing feed stream, which also contains Ramsbottom carbon residue, as determined by ASTM D524, in excess of about 0.1 weight-%, simultaneously with
- (B) a free hydrogen-containing gas, and
- (C) a catalyst composition comprising at least one alkyl molybdate,
- under such hydrotreating conditions as to obtain a liquid product having reduced amounts of Ramsbottom carbon residue and reduced amounts of hydrocarbons boiling in excess of 1000.degree. F. at atmospheric pressure.
- 20. A process in accordance with claim 19, wherein said substantially liquid hydrocarbon-containing feed stream contains more than about 1 weight-% Ramsbottom carbon residue.
- 21. A process in accordance with claim 19, wherein said substantially liquid hydrocarbon-containing feedstream contains about 2 to about 30 weight-% Ramsbottom carbon residue.
- 22. A process in accordance with claim 19, wherein said substantially liquid hydrocarbon-containing feedstream further contains about 3-500 ppmw nickel, about 5-1000 ppmw vanadium, about 0.2-6 weight-% sulfur and about 1-99 weight-% of materials boiling in excess of about 1000.degree. F. under atmospheric pressure conditions.
- 23. A process in accordance with claim 19, wherein said substantially liquid hydrocarbon-containing feedstream is selected from the group consisting of heavy crude oils, crude oil residua, heavy fractions of liquid coal pyrolyzates, heavy fractions of liquid products obtained by extraction of coal, heavy fractions of liquid products obtained by liquefaction of coal, heavy fractions of liquids obtained by extraction of tar sands, heavy fractions of liquids obtained by pyrolysis of tar sands, heavy shale oils and heavy shale oil fractions.
- 24. A process in accordance with claim 19, wherein said free hydrogen-containing gas is substantially pure hydrogen.
- 25. A process in accordance with claim 19, wherein said at least one alkyl molybdate is a substituted glycol molybdate complex.
- 26. A process in accordance with claim 25, wherein said at least one substituted glycol molybdate complex is an ester-substituted glycol molybdate complex.
- 27. A process in accordance with claim 26, wherein said ester-substituted glycol molybdate complex has been prepared by reaction of MoO.sub.3 and a glycerol monocarboxylate, wherein the carboxylate group can have 1-40 carbon atoms.
- 28. A process in accordance with claim 27, wherein said glycerol monocarboxylate is glycerol monooleate.
- 29. A process in accordance with claim 26, wherein said catalyst composition contains about 4-6 weight-% Mo, about 70-73 weight-% C, about 11-13 weight-% H and about 1-1.5 weight-% N.
- 30. A process in accordance with claim 19, wherein said hydrotreating conditions comprise a hydrogen addition in the range of from about 100 to about 20,000 standard cubic feet of H.sub.2 per barrel of hydrocarbon-containing feed, a time of contact between (A), (B) and (C) in the range of from about 0.01 to about 20 hours, a reaction temperature in the range of from about 250.degree. to about 550.degree. C. and a reaction pressure in the range of from about 0 psig to about 10,000psig.
- 31. A process in accordance with claim 19, wherein said hydrotreating conditions comprise a hydrogen addition in the range of from about 500 to about 5,000 standard cubic feet of H.sub.2 per barrel of hydrocarbon-containing feed, a time of contact between (A), (B) and (C) in the range of from about 0.1 to about 5 hours, a reaction temperature in the range of from about 380.degree. to about 480.degree. F. and a reaction pressure in the range of from about 500 psig to about 3,000 psig.
- 32. A process in accordance with claim 19, wherein the amount of catalyst composition (C) is such that the molybdenum concentration during said contacting is about 1-2,000 ppmw Mo in said hydrocarbon-containing feed stream.
- 33. A process in accordance with claim 19, wherein the amount of catalyst composition (C) is such that the molybdenum concentration during said contacting is about 5-500 ppmw Mo in said hydrocarbon-containing feed stream.
- 34. A process in accordance with claim 19, comprising the additional step of withdrawing gaseous, liquid and solid products from a reactor in which said contacting is carried out.
Parent Case Info
This is a continuation-in-part application of our copending application Ser. No. 917,746, filed Oct. 10, 1986, now abandoned.
US Referenced Citations (30)
Non-Patent Literature Citations (1)
Entry |
"Novel Catalyst and Process for Upgrading Residual and Heavy Crudes", by R. Bearden and C. L. Aldridge, AICHE 9th National Meeting, Apr. 5-9, 1981. |
Continuation in Parts (1)
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Number |
Date |
Country |
Parent |
917746 |
Oct 1986 |
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