Hydroxylapatite Metal Composite Material and Method for the Production Thereof

Abstract
The invention relates to a hydroxylapatite metal composite material. This being, it is provided that this material is obtained by
Description

SHORT DESCRIPTION OF THE DRAWINGS

The invention will be explained below by referring to the attached drawings.



FIG. 1 shows a device for carrying out the method according to the invention.



FIGS. 2 to 4 show scanning electron microscopical photos of embodiments of the hydroxylapatite metal composite material according to the invention.



FIG. 5 shows X-ray diffraction diagrams of the embodiments represented in FIGS. 2 to 4.



FIG. 6 shows infrared absorption spectra of the embodiments represented in FIGS. 2 to 4.





DETAILED DESCRIPTION OF THE INVENTION AND BEST WAY FOR CARRYING OUR THE INVENTION

The device 1 shown in FIG. 1 has been used in order to produce the hydroxylapatite metal composite materials according to the invention. The device is a high pressure/high temperature cell. This device 1 consists of two plungers 2 between which the boron nitride pressure transmitters 3 are placed. The device has a graphite heating 4 as well as a CaCo3 container 5. The mixture 6 of hydroxylapatite powder and metal powder is brought into the device 1 between the plungers 2 and the boron nitride pressure transmitters 3. The predetermined pressure is exerted by the plungers 2 onto the mixture.


EXAMPLE 1

(a) Production of a Hydroxylapatite Metal Mixture


Hydroxylapatite powder (Plasma Biotal Limited, UK) with a mean particle size of 5,30 μm and titanium powder with a mean particle size of 28,90 μm have been mixed together. the mixture has then been put in hexane and the whole mixture has been mixed thoroughfully during 30 minutes in a pot mill. The thus obtained mixture has been dried in vacuum by using a dryer at 110° C. in order to remove the hexane remaining in the mixture.


(b) Production of a Green Compact


The mixture obtained in step (a) has been brought into a pressure machine and pressed to a green compact under a pressure of 20 MPa and vacuum.


(c) Sintering


The green compact obtained in step (b) has been sintered in the high pressure/high temperature cell at a pressure of 2,5 GPa at 900° C. during 2 minutes.



FIG. 2 shows a scanning electron microscopical photo of the thus obtained hydroxylapatite titanium composite material, whereby the hydroxylapatite phase appears white while the titanium phase appears black. The three-dimensional network structure of the composite material is clearly to be recognized on this photo which causes an improvement of the tension and pressure stability of the hydroxylapatite titanium composite material compared to the materials known until now. The X-ray diffraction diagram (in FIG. 5 designated as HA/Ti) and the infrared absorption spectrum (FIG. 6 designated as HA/Ti) show that the hydroxylapatite titanium composite material does not disintegrate during the production. The volume ratio of the hydroxylapatite to the titanium in the composite material was 1:1.


EXAMPLE 2

The procedure described in example 1 has been repeated with the difference that gold which had a mean particle size of 28,9 μm has been used instead of titanium and that the sintering has been carried out in step (c) at a temperature of 700° C. The volume ratio of the hydroxylapatite to gold in the composite material was 1:1.



FIG. 3 shows a scanning electron microscopical photo of the thus obtained hydroxylapatite gold composite material, whereby the hydroxylapatite phase appears white while the titanium phase appears black. The three-dimensional network structure of the composite material is clearly to be recognized on this photo which causes an improvement of the tension and pressure stability of the hydroxylapatite gold composite material compared to the materials known until now. The X-ray diffraction diagram (in FIG. 5 designated as HA/Au) and the infrared absorption spectrum (FIG. 6 designated as HA/Au) show that the hydroxylapatite gold composite material does not disintegrate during the production.


EXAMPLE 3

The procedure described in example 1 has been repeated with the difference that silver which had a mean particle size of 10,00 μm has been used instead of titanium and that the sintering has been carried out in step (c) at a temperature of 800° C. The volume ratio of the hydroxylapatite to silver in the composite material was 1:1.



FIG. 4 shows a scanning electron microscopical photo of the thus obtained hydroxylapatite silver composite material, whereby the hydroxylapatite phase appears white while the titanium phase appears black. The three-dimensional network structure of the composite material is clearly to be recognized on this photo which causes an improvement of the tension and pressure stability of the hydroxylapatite silver composite material compared to the materials known until now. The X-ray diffraction diagram (in FIG. 5 designated as HA/Ag) and the infrared absorption spectrum (FIG. 6 designated as HA/Ag) show that the hydroxylapatite silver composite material does not disintegrate during the production.

Claims
  • 1-9. (canceled)
  • 10. A hydroxylapatite metal composite material, wherein the composite material is comprised of a metal network.
  • 11. The hydroxylapatite metal composite material according to claim 10, wherein the metal is a precious metal or a precious metal mixture.
  • 12. The hydroxylapatite metal composite material according to claim 11, wherein the precious metal is silver or gold.
  • 13. The hydroxylapatite metal composite material according to claim 10, wherein the metal is titanium.
  • 14. A method of producing a hydroxylapatite metal composite material, the method comprising constructing the composite material as a metal network, initially preparing a mixture of powdery hydroxylapatite and powdery metal, prepressing the mixture into a green compact, and sintering the green compact at a pressure of 1.4 to 7.7 GPa and a temperature og 500 to 900° C.
  • 15. The method according to claim 14, comprising sintering the green compacts for 1 to 3 minutes.
  • 16. The hydroxylapatite metal composite material according to claim 10, wherein the material is adapted for use as an implant.
  • 17. The hydroxylapatite metal composite material according to claim 16, wherein the implant is a dental implant.
  • 18. The hydroxylapatite metal composite material according to claim 16, wherein the implant is a bone implant.
Priority Claims (1)
Number Date Country Kind
103 60 813.3 Dec 2003 DE national
PCT Information
Filing Document Filing Date Country Kind 371c Date
PCT/EP04/14543 12/21/2004 WO 00 5/29/2007