Not applicable
The present invention relates to a labeling machine, and more particularly, to a labeling machine especially designed for use in the food, pharmaceutical and medical products industries where the design, construction and materials employed are required to comply with applicable industry and regulatory standards and which facilitates effective cleaning and disinfection of the labeling machine by a variety of methods and without harm to the equipment.
Automated, high-speed labeling machines are well-known in the art. Generally speaking, such machines typically feed a continuous web of material, typically a silicone-coated carrier strip having adhesive labels adhered to it at discrete intervals along the length of the carrier strip. The carrier strip and the labels thereon are generally fed from a supply reel to a rewind or take-up reel and with an applicator device disposed between the supply and take-up reels. The products to be labeled move on a conveyor positioned adjacent the labeler as the applicator device separates the labels from the carrier strip and applies them to the products being conveyed. A microprocessor-based control system matches the conveyor speed and the product placement on the conveyor with the movement of the carrier strip so that labels are uniformly placed and positioned on the products carried by the conveyor.
While product-labeling equipment of the type generally described above have been in use in the industry for many years, due to their construction, they fail to meet FDA and other applicable standards for use in the food and other industries where pathogens must be addressed. These standards dictate cleaning and disinfection outcomes for equipment exposed to organic materials, such as food products for human and animal consumption. If the equipment is to be cleaned and disinfected, it necessarily must be taken off-line, which adversely impacts product production, especially if it is to be subjected to pressure washing, and other washing and rinsing operations that are essential to remove soilage and pathogens.
To meet the applicable standards and requirements, applicants have designed a high-speed labeling machine in a way to facilitate effective cleaning and disinfection so as to comply with the applicable standards. The labeling machine of the present invention has been designed so as to comply with existing regulations for equipment that is intended to be exposed to food for humans and other animals. For example, under the provisions of 21 CFR 117.40, all plant equipment and utensils used in manufacturing, processing, packaging or holding food must:
1. Be designed and of such material and workmanship that they are adequately cleanable, and must be adequately maintained to protect against allergen cross-contact and contamination;
2. Be designed, constructed and used appropriately to avoid the adulteration of food with lubricants, fuel, metal fragments, contaminated water or other contaminates;
3. Be installed so as to facilitate cleaning and maintenance of equipment and of adjacent spaces;
4. Have food-contact surfaces that are corrosion resistant when in contact with food;
5. Have food-contact surfaces made of non-toxic material and designed to withstand the environment of their intended use and the action of food, and, if applicable, cleaning compounds, sterilizing agents, and cleaning procedures; and
6. Be maintained so that food-contact surfaces are protected from allergen cross-contact and from being contaminated by any source, including unlawful indirect food additives.
Applicable regulations further include the requirement that any equipment in areas where food is manufactured, processed, packed or held that does not come into contact with food must be so constructed that it can be kept in a clean and sanitary condition. Good manufacturing practices further require that the performance of filling, assembling, packaging and other operations be carried out so that food is protected against allergen cross-contact, contamination and growth of undesirable microorganisms.
In designing its labeling machine for use in the food processing and related industries, the named inventors have designed its labeling equipment to comply with these applicable standards, all as will be further explained in detail in the following description of a preferred embodiment.
The foregoing features, objects and advantages of the invention will become apparent to those skilled in the art from the following detailed description of the preferred embodiment, especially when considered in conjunction with the accompanying drawings in which like numerals in the several views refer to corresponding parts:
This description of the preferred embodiments is intended to be read in connection with the accompanying drawings, which are to be considered part of the entire written description of this invention. In the description, relative terms such as “lower”, “upper”, “horizontal”, “vertical”, “above”, “below”, “up”, “down”, “top” and “bottom” as well as derivatives thereof (e.g., “horizontally”, “downwardly”, “upwardly”, etc.) should be construed to refer to the orientation as then described or as shown in the drawings under discussion. These relative terms are for convenience of description and do not require that the apparatus be constructed or operated in a particular orientation. Terms such as “connected”, “connecting”, “attached”, “attaching”, “join” and “joining” are used interchangeably and refer to one structure or surface being secured to another structure or surface or integrally fabricated in one piece, unless expressively described otherwise.
With attention directed to
Considering first the constructional features of the jack stand 14, it comprises a base of a welded, stainless steel construction having three channel segments 16, 18 and 20 connected together as a base as shown. The base also includes jack pads, as at 22, that permit leveling of the labeling machine 10. The base also may be supported on castor wheels for ease of movement at the time of installation at a work site, but are then removed to avoid the necessity of cleaning. The base members 16, 18 and 20 and are preferably sloped with respect to the horizontal to facilitate the drainage of wash water therefrom.
Projecting vertically upward from the base member 20 is a stainless steel tubular post 26 and it has an outside diameter allowing a sliding fit within the lumen of an outer tubular member 28 also of stainless steel. Centrally disposed within the tubular segments 26 and 28 is a conventional threaded lead screw 29 having a traveling nut (not shown) that is threaded onto the lead screw and rigidly fixed to the interior wall of the tubular segment 28. The upper end of the lead screw extends through a sealed ball bearing fitted within a cap or cover plate 30. Shown affixed to it is a removable ratchet crank arm 34. Reference numeral 32 is a ball plunger device that serves to hold the rotational position of the lead screw and ratchet once vertical adjustment of the labeler 12 is set. It needs to be removed during cleaning. A toroidal seal 35 surrounds the lower end of the tubular post 28 and engages the OD of the tubular post 26 to block entry of wash water.
Welded to the exterior wall of the tubular member 28 is a stainless steel frame, indicated generally by numeral 36, that is designed to support the high-speed labeling assembly 12. The frame holds the labeling assembly in a cantilevered position that is adapted to overlay a conveyor (not shown) on which items to be labeled are made to pass. The jack assembly allows the frame to be raised and lowered by manually rotating the lead screw using the crank handle ratchet 34.
With continued reference to
With reference back again to the perspective view of
In
Two further spacer/foam rubber roller combinations are mounted on the shaft in the manner described and this is followed by another acetyl plastic spacer 80. A handle knob 88 has an internally threaded bore 86 designed to receive an externally threaded portion of a compression applying nut 84 that is keyed to the shaft and is therefore not free to rotate within the central threaded bore 86 of the knob 88.
Those skilled in the art can appreciate that when the hand knob 88 is screwed on to the threaded nut 84 toward the foam parts it will result in the compression and attendant radial swelling or expansion of the series of EPDM foam segments. Thus, when these foam members and associated spacers are fitted within the cylindrical core of a label supply reel or label carrier rewind reel, it will result in the reels rotating with the shafts 52 or 54. When the knob 88 is subsequently turned in a counter-clockwise direction, when viewed from the left as in
When the machine is in use, the spacers like 74 and foam rubber sleeves are held in place by removable spring clips, as at 90, that snap into circumferential grooves, as at 92, formed in the shaft. An end spring clip 94 is designed to fit within an end groove 96 once the nut 88 and the compression nut 84 are assembled thereon. A spring clip 94 fits within a pocket 98 formed in the end of the compression nut 84. When it is desired to clean the machine, the spring clip 94 will be removed, allowing the compression nut 84 and the nut 88 to be removed from the shaft 52 or 54 and following that, the spacers and sponges can be slid along the keyway and removed from the outer end of the shaft while leaving the shaft in place. The separated components that mount to the shaft can then be individually cleaned separate from the shaft on which they are otherwise mounted.
Formed through the wall of the tubular sleeve is a plurality of elongated, radially-extending, regularly circumferentially spaced slots, one of which is seen in
The wedge plates are retained in their associated slots by elastic O-rings 71, 73 fitted into circumferential grooves formed in the outer surface of the sleeve 55.
A hub 75 and a collar 77 are also keyed so as to rotate with the shaft 52 or 54 by a key 79 located proximate the right end of the sleeve, as seen in
Mounted on a threaded left end portion of the shaft is a manually grippable enlarged, internally threaded nut 81. It can be seen that when the threaded nut 81 is rotated clockwise on the shaft, it will move to the right and thereby press a cap member 83 against the ends of the inner wedge plates 65 moving them to the right, as seen in
The sleeve and wedge plates, along with the hub and collar can be removed from the shaft for cleaning by first unscrewing a compression nut 85 and a retainer clip 87 from the left end of the shaft.
Irrespective of which implementation for releasably locking a reel of label carrying web is used, as seen in
Turning next to
As was earlier mentioned, a servo motor drives the drive roller 118 in a pinch assembly that can be made to grip the label carrier web and aid in moving this web through the above described tortious path.
With the continued reference to
In the view of
Surrounding each of the driven shafts and centered within apertures in the bearing support plate is a bearing isolator, as at 144, on the shaft of the pinch roller. Without limitation, the bearing isolator may be a PUR-GARD™ available from Garlock Sealing Technologies of Palmyra, N.Y., which has been approved for use in the food and beverage processing industry and manufactured with materials that are FDA compliant. They are designed to include a labyrinth seal that precludes entry of fluids and solids. This seal construction on the shaft of the pinch roller assembly is typical of what is used with the unwind and rewind shafts 52, 54 and the upper and lower dancers 106 and 120.
The idler rollers 104 and 108 are constructed as seen in the cross sectional view of
With continued reference to
The present label carrier web drive and tensioning system maintains uniform web tension as the supply reel and take-up reel diameters vary as the web unwinds from the supply spindle and rewinds on the label carrier take-up spindle. Furthermore, it enables more rapid acceleration/deceleration of the web by minimizing the inertial effects of the servo driven supply and take-up reels through the use of spring loaded position Sensor dancing arms for both the carrier web supply and the web take-up spindles control the web tension. The web pincher assembly provides additional motive force to move the label web over the resistance imparted to the web by the label peel assembly.
The labeler device of the present invention incorporates a dancer roll system that acts as take-up mechanisms to compensate for the different speeds between unwind/rewind rolls and the drive roll which index labels across the peel assembly.
Affixed to the free end of the shaft 162 is a position sensor 176. Without limitation, the position sensor may be an angular measuring device manufactured and sold by the Pepper & Fuchs Group having a place of business in Twinsberg, Ohio. The right end portion of the shaft 162 extends through hermetically sealed bearings within the housing such that the sensor 176 is not exposed to moisture during pressure washing operations. Also, as previously described, because of the manner in which the roller 175 is journaled, it too precludes seepage of moisture or solid debris into it. Mounted on the right most end of the shaft 162 is the spring loaded arm 178. The spring 180 connected to the arm provides biasing force that presses the roller 120 against the label carrier web so that as the web tension changes as the label carrier unwinds from the supply rail and onto the rewind reel, the sensor provides output signals to a controller for one or more of the aforementioned unwind and rewind servo motor drives to adjust the speed thereof as the diameters of the supply and rewind spools vary. In that the upper dancer assembly 106 is substantially the same in construction as the lower dancer assembly having the roller 120, it will not be necessary to repeat a description of its construction.
Next to be described is the label peel assembly 112 shown in
As can be seen in
The rods 192 extend through slots 196 in an arcuate cover member 198 and fastened to a pivot rod 200, (
The idler roller 116 is journaled for rotation in a U-shaped bracket 218, as seen in
In
By providing shaft seals as described with the aid of
This invention has been described herein in considerable detail in order to comply with the patent statutes and to provide those skilled in the art with the information needed to apply the novel principles and to construct and use embodiments of the example as required. However, it is to be understood that the invention can be carried out by specifically different devices and that various modifications can be accomplished without departing from the scope of the invention itself.
This application is a non-provisional application of Application No. 62/885,065, filed Aug. 9, 2019, and claims priority from that application which is also deemed incorporated by reference in its entirety in this application.
Number | Date | Country | |
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62885065 | Aug 2019 | US |