Workers must be protected by an anti-fall device during construction of a ground-supported steel frame composed of columns and I-beams, such as for a high-rise building. For example, workers may be tethered to the frame with safety lines designed to arrest a worker's fall, thus preventing serious injury or death. However, such safety lines are often frame-specific, instead of standardized, and can require significant time and effort to rig them safely. Also, the safety lines can excessively restrict worker mobility and reduce efficiency.
The present disclosure provides an I-beam-attachable lifeline system, including methods and apparatus, for worker safety. In some embodiments, the system may comprise a frame structure including upright columns and horizontal I-beams. The system also may comprise a pair of fittings connected to a horizontally-spaced pair of the I-beams. Each fitting may have a first hook component and a second hook component received on respective opposite edge regions of a flange of an I-beam of the pair of I-beams and attached to one another with a fastener such that the fitting spans the flange transversely and is supported by the I-beam. The system further may comprise a cable having opposite ends connected to the pair of fittings.
The present disclosure provides an I-beam-attachable lifeline system, including methods and apparatus, for worker safety. In some embodiments, the system may comprise a frame structure including upright columns and horizontal I-beams. The system also may comprise a pair of fittings connected to a horizontally-spaced pair of the I-beams. Each fitting may have a first hook component and a second hook component received on respective opposite edge regions of a flange of an I-beam of the pair of I-beams and attached to one another with a fastener such that the fitting spans the flange transversely and is supported by the I-beam. The system further may comprise a cable having opposite ends connected to the pair of fittings.
The present disclosure relates to a worker-safety, horizontal lifeline, I-beam-attachable system. The system may include a fitting as a basic component for connection of a cable to an I-beam. The system may include a pair of such fittings to connect a cable to a pair of laterally adjacent horizontal I-beams that are present in a frame, such as a frame under construction.
The present disclosure provides a fitting that may be formed from a pair of generally C-shaped, interdigitatable hook components, which may be centrally pinned together through fastener structure to form a unit slidably disposed on a flange of an I-beam located above a worker. The hook components may be designed so that when they are pinned together, they are configured to accommodate use with a wide range of cross-sectional I-beam sizes.
Opposite, laterally spaced ends of each fitting may be furnished with anchor points for attaching the ends of I-beam-to-I-beam catenary lifeline cables, which may reside overhead a worker and may have an upper end of a worker-specific safety line releasably attached thereto. An anti-rotation stop plate may be included in each hook component to prevent the hook components from opening rotationally once they are installed for use.
With the invention fittings in place, for example on a pair of laterally adjacent I-beams, a worker below can freely and extensively move in a number of different directions during frame construction, with such movement accommodated by the longitudinal sliding capabilities of the fittings along the lengths of their associated I-beams.
If a worker falls with all system components properly in place, related load developed in the catenary cable may be borne at a pair of outwardly-facing, spaced regions in the adjacent I-beams, where the central webs in these beams join with the beam's lower flanges. These regions in the beams are conventionally radiused, and each of the fittings may include opposing fingers that are similarly radiused for region-specific, load-bearing purposes.
The fittings of the present disclosure, when in place on laterally-adjacent beams, may provide engagement of their fingers with opposite sides of webs of the associated I-beams. The engagement furnishes datum points for predetermining the appropriate, inter-fitting lengths of the cables, which allows for appropriate pre-sizing of cables to enable their easy installation between pairs of fittings after attachment of the fittings to I-beams.
Further aspects of the present disclosure are described in the following sections: (I) overview of a lifeline system, (II) fittings, and (III) methods of lifeline installation and use.
I. Overview of a Lifeline System
This section provides an overview of exemplary lifeline systems of the present disclosure; see
In some embodiments, a pair of fittings may be arranged on a vertical line. An upper fitting may be connected to the bottom portion of an upper I-beam, and a lower fitting may be connected to the top portion of a lower I-beam (at upper flange 92). A cable may be connected to both fittings and may extend vertically between the fittings.
Each fitting 64 may be slidably supported by one of I-beams 60, indicated by motion arrow 76, to permit the fitting to travel along the I-beam before or after a cable is connected to the fitting. In some cases, a pair of the fittings, while connected to the same cable, may be moved along their associated I-beams to reposition the cable along the I-beams. Alternatively, or in addition, a pair of fittings 64 may be moved along their respective I-beams to a desired position for a cable 62, before the cable is connected to both fittings.
Frame structure 52 may have any suitable components and configuration. The frame structure may be a substantially complete frame containing its final set of columns and I-beams, or may be a frame under construction to which columns and/or I-beams will be added to complete the frame.
Footings 56 may be permanent or temporary, and may or may not be anchored in place. Each footing may include concrete, such as poured into a form, and may or may not be at least partially embedded in an excavated area. In some examples, the footing may include a temporary ground support assembly located completely above the ground.
Columns 58 may be solid or hollow, may be formed at least partially of metal, and may or may not be filled with concrete. Exemplary columns have a rectangular or circular cross section. The frame structure may have a bottom level of columns anchored to footings 56 and, optionally, one or more additional levels of columns stacked on the bottom level of columns, such as in coaxial alignment with individual columns of the bottom level.
I-beams 60 may be mounted to the columns in an orthogonal arrangement with the columns. Each I-beam may be constructed at least partially of metal and may extend horizontally between a pair of columns to interconnect and stabilize the columns. The frame structure may have horizontal grids of I-beams spaced vertically from one another.
A cable, as used herein, includes any line, rope, and/or belt and associated interface structure. The cable may be formed as a bundle of elongate elements, or may be monolithic along a majority of the cable's length, among others. The cable may have a length sufficient to span the distance between the cable anchor sites of a pair of I-beam-attached fittings 64. Exemplary cables may be formed of metal, polymer, natural fibers, a combination thereof, or the like. Accordingly, the cable may, for example, include a rope formed by a bundle of metal wires or non-metallic filaments/fibers. The cable may have any suitable cross-sectional shape, such as circular, rectangular, or the like. The cable may, in some cases, include discrete links (e.g., links of chain). The cable may have connecting elements, such as loops, rings, hooks, perforated brackets, or the like, formed and/or mounted at opposite ends to enable attachment of each end of the cable to a fitting 64. The cable may be described as a catenary cable when mounted to a pair of fittings. The catenary cable follows a curved path between its opposing ends, namely, a path that arcs downward to a central region of the cable from one of the ends and then arcs upward from the central region to the other end of the cable.
Platform 68 may be any elevated support on which one or more workers may stand, sit, lie, or a combination thereof. Platform 68 may also be used to support other objects, for example, one or more pipes, and/or other equipment or apparatus. The platform may be separate from frame structure 52 (e.g., a mobile lift), may be integral to the frame structure, or may be a temporary/removable scaffold, among others.
Safety line 70 may include at least one cable that is capable of supporting the weight of a worker, if necessary. The safety line also may include connecting elements located at opposite ends of the cable. The upper end of the safety line may include a clip 78 to releasably attach the safety line to cable 62. The lower end of the safety line may include a connector for attachment to a harness 80 worn by the worker.
Cable 62 also or alternatively may be used to support equipment and/or supplies for the worker(s). For example, at least one tool, container, and/or the like may be connected to the cable at a fixed position or an adjustable position along the cable. In some embodiments, the tool/container may be slidable along the cable to provide convenient access for the worker.
II. Fittings
This section describes exemplary aspects of fitting 64; see
Fitting 64 alternatively may be assembled around a top portion of I-beam 60, with the fitting inverted with respect to the orientation shown in
Receiving region 96 may define an opening 100 having a T-shaped perimeter in profile (i.e., as viewed in profile in
Opening 100 may be oversized to accommodate I-beams of different sizes. Vertical section 102 of the opening may have a characteristic dimension, such as a width measured horizontally in profile (i.e., measured in a horizontal direction orthogonal to through-axis 98), that is greater than a thickness of web 90, measured in the same horizontal direction, thereby allowing webs 90 of different thickness to be received in opening 100. Horizontal section 104 may have a characteristic dimension, such as a length measured horizontally in profile (i.e., measured in a horizontal direction orthogonal to through-axis 98), that is greater than a width of lower flange 94 measured in the same horizontal direction, thereby allowing flanges 94 of different thickness to be received in opening 100. Furthermore, horizontal section 104 may have a characteristic dimension, a height, measured vertically in profile (i.e., measured in a vertical direction orthogonal to through-axis 98), that is greater than a thickness of lower flange 94 measured in the vertical direction, thereby allowing flanges 94 of different thickness to be received in opening 100. The width (or height) of web 90, measured vertically in
Fitting 64 may include a pair of hook components 120a, 120b that are assembled around lower flange 94 and attached to another with at least one fastener 122 (a single fastener is used in the depicted embodiment). Fastener 122 may be described as a fastener assembly including a bolt 124, a nut 126, and one or more washers 127) (see
Each hook component 120a, 120b may hook onto a different one of the opposite edge regions 128, 130 of lower flange 94 (see
The hook components collectively define opening 100 (see
The hook components each may be generally C-shaped (see
Each hook component 120a, 120b may include a pair of connected plate members 144 (also called plates) that face one another and are spaced from one another to form a gap 146 (see
Each of plates 144 may form a hook 147 to extend around an edge region 128 or 130 of flange 94 of an I-beam (see
Plates 144 of the hook component each may be joined, such as by welding, to a transverse member 148 (see
Base 136 of each hook component may define a pair of coaxially aligned apertures 152 to receive fastener 122, which attaches the hook components to one another (see
Fastener 122 may permit the hook components to pivot relative to one another about an axis defined by the fastener. Stop region 150 of each hook component may selectively limit rotation in one rotational direction about the axis of fastener 122, through contact with a plate 144 of the other hook component. The stop regions collectively prevent rotational motion of the hook components relative to one another that would, if permitted, allow the ends of fingers 138 to move away from one another. For example, in
Plates 144 of each hook component also may define a pair of coaxially aligned apertures 154 to receive a fastener 156 that attaches a cable 62 to fitting 64 at an anchor site of the fitting (see
III. Methods of Lifeline Installation and Use
This section describes exemplary methods of installing and using the lifeline system of the present disclosure, with reference to the elements shown in
A frame structure 52 may be constructed. The frame structure may include a plurality of columns 58 and a plurality of beams including a pair of I-beams 60 connected to the columns. The frame structure may be a substantially complete frame or a partial frame to which additional columns and/or beams are to be added. The frame structure may be constructed for use as an internal/enclosed frame of a building or as an external/unenclosed frame of a rack or other large support structure. The frame structure optionally may include a temporary or permanent platform 68 to support one or more workers 66.
A fitting 64 may be attached to each I-beam of a pair of I-beams 60 of frame structure 52. The pair of I-beams 60 may be parallel to one another, and may be disposed laterally of one another at the same elevation of the frame structure.
Hook components 120a, 120b of each fitting 64 may be placed on each I-beam of the pair of I-beams, with the hook components overlapped with and optionally interleaved with one another and collectively extending around a flange 92 or 94 of the I-beam. Each hook component may be received on a different opposite edge region 128 or 130 of the flange, with the edge region extending into a slot 134 defined by the hook component. The slot may be defined by a pair of indentations of a pair of spaced, aligned plates 144. Apertures 152 (e.g., a pair of apertures or four apertures, among others) of the hook components may be aligned with one another, and a fastener 122 may be operatively installed such that the fastener extends through apertures 152, to attach the hook components to one another and to connect the fitting to the I-beam. The fastener may extend through the fitting at a single site and may pin the hook components to one another at a single site.
The pair of fittings 64 may be aligned with one another on a same axis that is orthogonal to both I-beams. For example, the fittings may be located the same distance from corresponding ends of the respective I-beams. The fittings may be located along the I-beams such that the fittings are in alignment with one another, or one or both of the fittings may be moved along their respective I-beams after the fittings are connected to the I-beams, to provide alignment.
A cable 62 may be connected to each fitting of the pair of fittings 64. Each opposite end of the cable may be connected to a respective fitting (and/or to a hook component thereof), before or after the fitting (and/or hook component) has been connected to an I-beam. Each end of the cable may be placed into a gap 146 between plates 144 of a hook component, and in alignment with a pair of apertures 154. A fastener 156 may be operatively installed such that the fastener extends through the pair of apertures 154 and through an opening defined by the end of the cable, and is secured to the hook component. The cable may have a length that is at least about the same as or greater than the distance between the respective pairs of apertures 154 at which opposite ends of the cable are connected to the fittings. The difference between this length and this distance, and properties of the cable, generally determine the shape of the catenary, if any, formed by the cable as the cable extends from one cable end to the other cable end.
The cable may have a length that is preselected based on (a) the distance (dl) between the I-beams, such as the distance between outer sides of the webs of the pair of I-beams, and (b) the intra-fitting distance (dif) between an I-beam contacting site (e.g., radiused end 140 of finger 138) on one hook component and an anchor site (e.g., apertures 154) of the other hook component, for each of the pair of fittings. The distance (das) between the corresponding cable anchor sites for the pair of fittings connected to the pair of I-beams may be calculated according to Equation 1:
das=dL−2*dif (1)
The length of the cable may correspond to the distance between the cable anchor sites, and may be increased a suitable amount over this distance, to allow the cable to form a catenary and to avoid the need to tension the cable excessively as the cable is being connected to the pair of fittings.
One or more additional cables may be connected to the frame structure via fittings 64. The additional cables may be parallel or orthogonal to the first cable. At least one of the additional cables may be attached to one of the same fittings as the first cable.
A worker may become connected to at least one of the cables. For example, the worker may be connected to a cable via a tether having an end that is slidable along the cable. The worker may be supported by a platform above the ground, and the cable and tether may be configured to collectively support the worker above the ground if the worker loses the support of the platform.
In some embodiments, the lifeline system may be characterized as follows.
A0. A high-rise structural-frame, anti-fall, worker-safety lifeline system employable in relation to a building frame structure which includes upright columns and horizontally disposed I-beams, featuring for use in laterally spaced pairs associated with adjacent, laterally spaced, worker-overhead, horizontal I-beams, positionally-adjustable, cable-receiving safety fittings, each removably, and longitudinally slidably, mountable on the underside flange region of an elongate, worker-overhead I-beam, possessing a configuration designed for freely cross-sectionally enveloping the lower flange of such a beam, and having laterally spaced, opposing fingers with radiused ends disposed to engage under load, and “datum” from, the opposite sides of the vertical web in such a beam, with any relevant load-bearing relative to an I-beam occurring between the radiused finger ends and the laterally spaced, similarly radiused regions of joinder existing between the beam's web and its lower flange, and with the fitting possessing body structure furnishing a pair of laterally outwardly spaced endo anchoring points accommodating endo attachments of the ends of horizontal, catenary lifeline cables disposed to extend between a pair of laterally adjacent I-beam-mounted fittings, and which catenary cables, where they extend between I-beams, accommodating releasably attachable, worker-specific-affixed lifelines.
A1. The system of characterization A0, wherein each fitting includes detachably couplable, interdigitatable, generally C-shaped components configured to accommodate I-beam-cross-sectional-size-independent, free longitudinal slidable mounting, as described above, on an I-beam.
A2. The system of characterization A1, which further includes unidirectional, component-relative-to-component, antirotation, anti-opening stops joined to the fitting components.
The disclosure set forth above may encompass multiple distinct inventions with independent utility. Although each of these inventions has been disclosed in its preferred form(s), the specific embodiments thereof as disclosed and illustrated herein are not to be considered in a limiting sense, because numerous variations are possible. The subject matter of the inventions includes all novel and nonobvious combinations and subcombinations of the various elements, features, functions, and/or properties disclosed herein. The following claims particularly point out certain combinations and subcombinations regarded as novel and nonobvious. Inventions embodied in other combinations and subcombinations of features, functions, elements, and/or properties may be claimed in applications claiming priority from this or a related application. Such claims, whether directed to a different invention or to the same invention, and whether broader, narrower, equal, or different in scope to the original claims, also are regarded as included within the subject matter of the inventions of the present disclosure. Further, ordinal indicators, such as first, second, or third, for identified elements are used to distinguish between the elements, and do not indicate a particular position or order of such elements, unless otherwise specifically stated.
This application is based upon and claims the benefit under 35 U.S.C. § 119(e) of U.S. Provisional Patent Application Ser. No. 61/976,389, filed Apr. 7, 2014, which is incorporated herein by reference in its entirety for all purposes.
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