The present disclosure relates to an ice bin assembly.
Ice dispensers have been used in conventional household refrigerators for many years. Such dispensers can include an external discharge opening formed on a door of the refrigerator convenient for a user to fill a glass with ice without opening the door. An ice bin is typically provided that receives and stores ice cubes from an ice maker. When dispensers are present, ice can be transferred to an opening in communication with a chute. The ice is transferred through the chute to the discharge opening. In order to move ice pieces to the opening and chute, a horizontal wire auger having a helically coiled portion is positioned lengthwise in the ice bin. The rear end of the wire auger is connected to a driving motor.
The driving motor includes a base which receives the ice bin and ensures that the auger is properly seated against the driving motor and that the ice bin opening is properly seated in the chute. Alternatively, when ice is not dispensed through an ice dispenser, a base is still present to ensure that an ice bin is properly seated in the refrigerator. However, the ice bin must also be capable of being repeatedly removed from and reinserted onto the base and the refrigerator by a user. Unfortunately, conventional base components make ice bin removal and reinsertion difficult and inconvenient.
Accordingly, an ice bin assembly that allows for easier removal and reinsertion of an ice bin would be desirable. A refrigerator incorporating such an ice bin assembly would be particularly useful.
Aspects and advantages of the disclosure will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the disclosure.
In certain embodiments of the present disclosure, an ice bin assembly for a refrigerator is described. The refrigerator includes a refrigerator compartment. The ice bin assembly includes a base having at least one upper docking element and at least one lower docking element. The ice bin assembly further includes an ice storage container having at least one upper guide element and at least one lower guide element. The upper guide element is located above a plane that intersects a center of mass of the ice storage container and the lower guide element is located below the plane that intersects the center of mass of the ice storage container. The upper guide element is configured to contact the upper docking element when the ice storage container is seated on the base and the lower guide element is configured to contact the lower docking element when the ice storage container is seated on the base.
In still other embodiments of the present disclosure, a refrigerator is described. The refrigerator includes a refrigerator body having a refrigerator compartment and an ice bin assembly. The ice bin assembly includes a base having at least one upper docking element and at least one lower docking element. The ice bin assembly further includes an ice storage container having at least one upper guide element and at least one lower guide element. The upper guide element is located above a plane that intersects a center of mass of the ice storage container and the lower guide element is located below the plane that intersects the center of mass of the ice storage container. The upper guide element is configured to contact the upper docking element when the ice storage container is seated on the base and the lower guide element is configured to contact the lower docking element when the ice storage container is seated on the base.
These and other features, aspects and advantages of the present disclosure will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
The present disclosure relates to an ice bin assembly for a refrigerator. The ice bin assembly includes a base having at least two docking elements. The ice bin assembly further includes an ice storage container (also referred to herein as a “bin” or “bucket”) having at least two guide elements. Each guide element is configured to contact a corresponding docking element when the ice storage container is seated on the base. In this manner, the ice bin assembly of the present disclosure greatly improves ease of removal and reinsertion of the ice storage container. Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
Refrigerator 100 includes a fresh food storage compartment 102 and a freezer storage compartment 104 contained within an outer case 106 and inner liners 108 and 110. A space between case 106 and liners 108 and 110, and between liners 108 and 110, is filled with foamed-in-place insulation. Outer case 106 normally is formed by folding a sheet of a suitable material, such as pre-painted steel, into an inverted U-shape to form top and side walls of case. A bottom wall of case 106 normally is formed separately and attached to the case side walls and to a bottom frame that provides support for refrigerator 100. Inner liners 108 and 110 are molded from a suitable plastic material to form freezer compartment 104 and fresh food compartment 102, respectively. Alternatively, liners 108, 110 may be formed by bending and welding a sheet of a suitable metal, such as steel. The illustrative embodiment includes two separate liners 108, 110 as it is a relatively large capacity unit and separate liners add strength and are easier to maintain within manufacturing tolerances. In smaller refrigerators, a single liner is formed and a mullion spans between opposite sides of the liner to divide it into a freezer compartment and a fresh food compartment.
A breaker strip 112 extends between a case front flange and outer front edges of liners. Breaker strip 112 is formed from a suitable resilient material, such as an extruded acrylonitrile-butadiene-styrene based material (commonly referred to as ABS).
The insulation in the space between liners 108, 110 is covered by another strip of suitable resilient material, which also commonly is referred to as a mullion 114. Mullion 114 also preferably is formed of an extruded ABS material. Breaker strip 112 and mullion 114 form a front face, and extend completely around inner peripheral edges of case 106 and vertically between liners 108, 110. Mullion 114, insulation between compartments, and a spaced wall of liners separating compartments, sometimes are collectively referred to herein as a center mullion wall 116.
Shelves 118 and slide-out drawers 120 normally are provided in fresh food compartment 102 to support items being stored therein. A bottom drawer or pan 122 may partly form a quick chill and thaw system (not shown) and selectively controlled, together with other refrigerator features, by a microprocessor (not shown) according to user preference via manipulation of a control interface 124 mounted in an upper region of fresh food storage compartment 102 and coupled to the microprocessor. A shelf 126 and wire baskets 128 are also provided in freezer compartment 104.
Freezer compartment 104 includes an automatic ice maker 130. An ice dispenser (not shown) is connected to discharge chute 131 and is provided in freezer door 132 so that ice can be obtained without opening freezer door 132. As will become evident below, ice maker 130, in accordance with conventional ice makers includes a number of electromechanical elements that manipulate a mold to shape ice as it freezes, a mechanism to remove or release frozen ice from the mold, and a primary ice bucket for storage of ice produced in the mold. Periodically, the ice supply is replenished by ice maker 130 as ice is removed from the primary ice bucket. The storage capacity of the primary ice bucket is generally sufficient for normal use of refrigerator 100.
Freezer door 132 and a fresh food door 134 close access openings to fresh food and freezer compartments 102, 104, respectively. Each door 132, 134 is mounted by a top hinge 136 and a bottom hinge (not shown) to rotate about its outer vertical edge between an open position, as shown in
In accordance with known refrigerators, refrigerator 100 also includes a machinery compartment (not shown) that at least partially contains components for executing a known vapor compression cycle for cooling air. The components include a compressor (not shown), a condenser (not shown), an expansion device (not shown), and an evaporator (not shown) connected in series and charged with a refrigerant. The evaporator is a type of heat exchanger which transfers heat from air passing over the evaporator to a refrigerant flowing through the evaporator, thereby causing the refrigerant to vaporize. The cooled air is used to refrigerate one or more refrigerator or freezer compartments via fans (not shown). Collectively, the vapor compression cycle components in a refrigeration circuit, associated fans, and associated compartments are referred to herein as a sealed system. The construction of the sealed system is well known and therefore not described in detail herein, and the sealed system is operable to force cold air through the refrigerator.
A sheathed electrical resistance heating element 164 is press-fit, staked, and/or clamped into bottom wall 152 of mold 150 and heats mold 150 when a harvest cycle is executed to slightly melt ice pieces 160 and release them from the mold cavities. A rotating rake 166 sweeps through mold 150 as ice is harvested and ejects ice from mold 150 into a storage bin 168 or ice bucket. Cyclical operation of heater 164 and rake 166 are effected by a controller 170 disposed on a forward end of mold 150, and controller 170 also automatically provides for refilling mold 150 with water for ice formation after ice is harvested through actuation of a water valve (not shown in
In order to sense a level of ice pieces 160 in storage bin, 168 controller actuates a cam-driven feeler arm 172 rotates underneath icemaker 130 and out over storage bin 168 as ice is formed. Feeler arm 172 is spring biased to an outward or “home” position that is used to initiate an ice harvest cycle, and is rotated inward and underneath icemaker by a cam slide mechanism (not shown) as ice is harvested from icemaker mold 150 so that the feeler arm does not obstruct ice from entering storage bin 168 and to prevent accumulation of ice above the feeler arm. After ice is harvested, the feeler arm is rotated outward from underneath icemaker 130, and when ice obstructs the feeler arm and prevents the feeler arm from reaching the home position, controller 170 discontinues harvesting because storage bin 168 is sufficiently full. As ice is removed from storage bin 168, feeler arm 172 gradually moves to its home position, thereby indicating a need for more ice and causing controller 170 to initiate formation and harvesting of ice pieces 160.
Referring again to
Again, however, it should be appreciated that ice bucket can be mounted in any location of a refrigerator, including but not limited to a freezer cabinet, freezer door of a side by side refrigerator, an ice freezing compartment in the fresh food compartment or fresh food door, a bottom freezer or a side by side or a top mount refrigerator, or the like. As such, ice bucket may or may not include discharge opening or one or more other elements described in association with the exemplary embodiments.
Auger 190 is operatively coupled to an auger drive cup 192 so that when drive cup 192 is turned, auger 190 also turns. Drive cup outer surface 198 is rotatably coupled to back wall 184. Particularly, drive cup 192 is positioned in an opening (not shown) in bucket back wall 184.
Referring to
Base 200 can be positioned underneath ice maker 130 and can be configured to receive ice bucket 168. For instance, base 200 can be located between refrigerator walls 246. In addition, one or more components described herein in association with base 200 can be formed separately from base as part of refrigerator walls 246. Known ice buckets sometimes become unseated during use or auger operation. Also, known ice buckets sometimes do not reliably seat properly, holding the freezer door partially open. Referring again to
For instance, referring to
Lower docking elements can have any suitable shape to assist in seating ice bucket 168. For instance, lower docking elements 202 can have a generally sloped surface. Referring to FIGS. 7 and 10A-10D, in certain embodiments of the present disclosure, lower docking elements can have a first surface 216 having a generally flat profile and a second surface 218 have a raised profile such as a L-shaped profile.
Referring to
Upper docking elements 250 can be located along rear wall 203 of base 200 and/or along one or one or more refrigerator walls 246 that are present on either side of base 200. Upper docking elements can be located above drive fork 206. From the side view in the above indicated figures, a single upper docking element can be seen although a second similarly situated upper docking element is also present on the opposite side of base that is not visible.
Turning to
Referring again to
Turning to
Referring again to
Generally, upper guide elements 260 are located above a plane defined by the center of gravity 270 of ice bucket 168 (shown in
The interface between upper docking elements 250 and upper guide elements 260 as well as between lower docking elements 202 and lower guide elements 220 greatly improves the ease of removal and reinsertion of ice bucket 168 onto base 200 and assists in preventing unseating of ice bucket 168 during operation.
Similar steps are illustrated in
Turning to
In addition, one or more guard elements 236 can be positioned on each side wall 178, 180 of ice bucket 168. For instance, referring to
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
Number | Name | Date | Kind |
---|---|---|---|
6425259 | Nelson et al. | Jul 2002 | B2 |
6655166 | Williams | Dec 2003 | B1 |
6952936 | Sannasi et al. | Oct 2005 | B2 |
7395672 | Krause et al. | Jul 2008 | B2 |
7707847 | Davis et al. | May 2010 | B2 |
20040163405 | Jung | Aug 2004 | A1 |
20070084230 | Krause et al. | Apr 2007 | A1 |
20090107166 | Sowers et al. | Apr 2009 | A1 |
Number | Date | Country | |
---|---|---|---|
20120304684 A1 | Dec 2012 | US |