People love ice cream. Ice cream is usually obtained from a store or other outlet where it is pre-made, but it is actually quite easy to make without special machines or ingredients. In general, making ice cream requires only a mixture of cream, milk, and sugar (many variations are possible and well-known), keeping the mixture cold, and mixing or shaking it. Although children, and people in general, often engage in active play, such as jumping on a trampoline or otherwise, heretofore there has not been a good way to harness the active play or activity to mix or shake the ice cream mixture. What is needed is a good way, system, or method for harnessing active play or activity, such as jumping on a trampoline, to make ice cream.
A method and system are disclosed for making ice cream. In one embodiment, an outer shell is filled with ice and salt. One or more inner shells or containers are filled, or partially filled, with an ice cream mixture (usually based on cream, milk, and sugar), and then sealed. The outer shell and inner shell(s) may be soft, which may promote safety in activity, especially when bouncing the outer shell on a trampoline. The outer shell is sealed. After sufficient shaking, e.g., through bouncing on a trampoline, the inner shell(s) are removed from the outer shell, and the ice cream may be removed from the inner shell(s) and consumed.
In one embodiment the shaking and/or turbulence may be provided by using laundry dryer that turns and/or otherwise tumbles the sealed outer shell and its contents. The laundry dryer may be run on an air-dry setting, a heat-dry setting, or otherwise. In another embodiment a machine or equipment other than a laundry dryer may be used.
In ananother embodiment, the sealed outer shell may be enclosed in a packet/shell to provide padding, insulation, and/or protection against potential leaks.
Several ice cream makers and associated methods are disclosed.
The following table is for convenience only and should not be construed to supersede any potentially inconsistent disclosure herein.
100
110
130
a-n
140
145
150
160
300
310
320
330
340
500
510
511
520
521
522
523
524
530
531
532
533
534
600
605
610
a-c
620
4000
4010
4020
4030
4040
4050
4060
4070
4080
A system, apparatus, and method for making ice cream using a bouncing apparatus is disclosed. In one embodiment, as shown in
In one embodiment, outer shell 110 may be a sphere approximately 12.0 inches in diameter. Outer shell 110 may be other shapes or sizes. For example, outer shell 110 may be a cube, or may be flexible such that the shape changes. Various shapes have various advantages. For example, a cube is uniform and may therefore bounce randomly, which may be advantageous in some situations, circumstances, or games, e.g., trying to dodge the bouncing cube. Different sizes may be appropriate depending on: the volume of ice cream to be made, the size and age of people bouncing and shaking the ice cream, the amount of empty volume in outer shell 110, or other reasons which will be appreciated by a person or ordinary skill.
In another embodiment, outer shell 110 may be a flexible or soft shape, such as a beach ball or disk shape. In one embodiment, such outer shell may be approximately 12 inches in diameter. An exemplary soft outer shell embodiment is shown in
Outer shell 110 may be rigid, flexible, partially rigid, and/or flexible. For example, outer shell 110 may be fully flexible, such as the material used to make a beach ball, or may be fully rigid, such as a hard plastic material such as the material used for plastic jugs of protein powder or similar products and applications. The material for outer shell 110 may also be partially flexible and/or rigid, or may have some portions with a different rigidity than other portions. Flexible materials may be safer in bouncing situations, but also may not bounce as well or may be more difficult to throw, catch, and otherwise manipulate. Rigid materials for outer shell 110 may bounce better but may be more dangerous because of the hardness. A rigid outer shell 110 may also be easier to throw, catch, or otherwise manipulate.
Outer shell 110 may be made out of many materials well known in the art, including but not limited to plastic, rubber, plastisol, polyethylene, TPU (thermoplastic polyurethane) and many variations and brands of such products. In one embodiment, outer shell 110 may be made of 0.3 mm TPU. It should be appreciated that different thicknesses of material may be used. In general, as thickness decreases, outer shell 110 may become less strong, less durable, less resistant to tear and puncture, more flexible, and more translucent. As thickness increases, outer shell 110 may become stronger, more durable, more resistant to tear and puncture, less flexible, and less translucent.
In one embodiment, outer shell 110 may be made of phthalate free plastisol that is approximately 0.25 inches thick. The material for outer shell 110 does not have to be food safe because it will not come in contact with the ice cream 160, but will come in contact only with ice and salt 130a-n, which will be discarded and not consumed.
In one embodiment, outer shell 110 may be made out of materials such as the rubber bladder of a soccer ball, such as the rubber bladder of a size 4 soccer ball.
In one embodiment, outer shell 110 may be made from a flexible foam of polyurethane material of approximately 2 lb density. The flexible foam may be lined on the interior with a thick flexible inner TPU shell, approximately 2 mm thick, for a water-tight seal. The combination of the inner lining and foam material may have a combined thickness of approximately 1.0 inches. Other materials of differing flexibility and thicknesses may be used for the interior lining and the exterior foam. The exterior foam and the interior lining may form a water-tight seal with closeable opening 140 which may use a cap 145, screw-on cap 145, clamp, zipper, ties, squeezing mechanism or any other liquid-tight means. A person of ordinary skill will appreciate that the density and thickness of the outer material and the thickness of the inner material may be modified or adjusted.
Outer shell 110 may be transparent, translucent, solid-colored, or colored with patterns, shapes, or words. A transparent or partially transparent outer shell 110 may be desirable in some circumstances because it may be fun and interesting to see what is happening with the ice and salt 130a-n, and inner shell(s) 150 with ice cream mixture 160, and it may also be convenient for monitoring the progress of making the ice cream. Many colors, patterns, images, words, logos, trademarks, and levels of opacity may be applied to outer shell 110.
In a one embodiment, outer shell 110 has a closeable opening 140 for inserting and removing ice and salt 130a-n, and also for inserting and removing inner shell(s) 150 containing ice cream mixture 160. The size and shape of closeable opening 140 may vary. In general, closeable opening 140 will be more convenient if it is large enough to easily insert and remove ice and salt 130a-n and the inner shell(s) 150, but small enough that most of outer shell 110 can be filled without the contents falling out of closeable opening 140. In one embodiment, closeable opening 140 in outer shell 110 may be a circle approximately 3.0 or 3.5 inches in diameter. The opening size of closeable opening 140 may vary depending on the size of outer shell 110 and other factors.
Closeable opening 140 may close and open in a variety of ways well known in the art. In one embodiment, closeable opening 140 may have a circular plastic cap 145 that screws into or onto threads onto outer shell 110. Closeable opening 140 may also use zippers, clamps, nuts and bolts, an expanding gasket, a self-sealing fold-over material, ties, a wire bail lid (as often used for food canning/jarring applications, or any other means known in the art.
In another embodiment, closeable opening 140 may comprise an expanding gasket mechanism, or cap, 300, as shown in
In one embodiment, the mechanism in male cap 300 for pulling gasket 310 up and over flared form 320 may comprise a lever 330 which is mechanically connected to bottom plate 340 so that when lever is manipulated from the open position, as shown in
In another embodiment, closeable opening 140 may be covered by a piece of TPU or other material secured in place with a rubber band, or elastic strap, or tightened band.
The closing materials or hardware that are part of outer shell 110 (i.e., a removable cap or other part), may be bonded, sealed, mechanically attached, or otherwise attached to the outer shell in many ways well-known in the art. In general, the method or solution for bonding the closeable materials parts to the outer shell, or manufacturing the closeable opening parts as part of outer shell 110, will depend on the materials for outer shell 110 and closeable opening parts. Glue, adhesives, mechanical seals, heal welding, and sonic welding are some exemplary solutions for securing to the outer shell.
In one embodiment, it may be possible to add air to outer shell 110. For example, outer shell 110 may be similar to a beach ball or a sporting ball bladder, having a nozzle or valve for adding or removing air. Adding or removing air may change the characteristics of outer shell 110 for bouncing, shaking, throwing, kicking, or otherwise manipulating the outer shell.
To make ice cream, ice and a solute, e.g., rock salt, may be inserted into outer shell 110 through closeable opening 140. The ice may be made from water, or water with additives, or any other solvent material or composition that may have desirable properties for a particular application. In a preferred embodiment, the ice is made from water. The solute may be one of many different types of salts or other solutes depending on particular applications and desired outcomes. In general, different types of salts may change the freezing properties of an ice/water mixture, as will be well understood by a person of ordinary skill. Common types of salts used include the chemicals NaCl and CaCl2. The dissolving of these salts causes the dissociation of two or three ions into the liquid water solvent, respectively, which in turn decreases the freezing temperature of the solvent. This permits the liquid solvent to exist in a liquid phase below its solute-free freezing temperature. These lower temperatures allow for the formation of ice cream in the inner shell(s), where ice cream forms at temperatures below zero degrees Celsius. In a preferred embodiment, a salt product of the chemical formula NaCl such as “ice cream salt,” or “Morton® Ice Cream Salt,” or “rock salt,” or similar products may be used. The ratio of ice to salt, and the amount of ice and salt, may affect cooling and freezing times. The percentage of salt mass to ice mass may range from 0 to 25% depending on the desired freezing temperature of the solvent, or other reasons which will be appreciated by a person or ordinary skill. The freezing point of water at these solute levels may range from 0° C. to -21° C., respectively. In a preferred embodiment, the mass ratio of ice to salt may be 10%, corresponding to freezing temperature of approximately -10° C. In general, the amount of ice and salt in outer shell 110 should be sufficient so that the as much as possible of the surface area of inner shell 150 remains in contact with the ice/salt mixture. In general, ice cream mixture 160 will freeze and become ice cream more quickly according the amount of the surface area of inner shell 150 that remains in contact with the ice/salt mixture.
Inner shell 150 may also be referred to as the “ice cream container.” In a preferred embodiment, inner shell 150 is filled, or partially filled, with an ice cream mixture. Many recipes are well known for making ice cream. One exemplary recipe comprises two parts cream, one part whole milk, and salt, sugar, and vanilla to taste. As is well-known in the art, softness or other characteristics of ice cream may vary depending on sugar content or other factors.
Inner shell 150 is preferably made from a food safe material and has a closeable opening for inserting ice cream mixture and removing ice cream. Inner shell 150 may be rigid or flexible, and may have various shapes, colors, opacities, and means for opening and closing.
For example, in one embodiment, inner shall 150 may be made from vinyl tubing. Wall thickness may vary, but should be thick enough to be durable but thin enough to remain flexible. For example, the vinyl tubing may be ¾″ inner diameter, or 1″ inner diameter, and the wall thickness may be approximately ⅛″. Other diameters and wall thicknesses will be appropriate for various circumstances. The vinyl tubing may have different lengths depending on size of outer shell 150, number of inner shells 150 in outer shell 110, desired serving size, size of closeable opening 140 in outer shell, etc.
Vinyl tubing, or tubing in general, may have several advantages. For example, the surface area to volume ratio of tubing is high, which makes it more likely that all the ice cream mixture will be frozen into ice cream. In some instances, ice cream mixture that is not near the inner surface of an inner shell 150 may not get sufficiently cold to fully become ice cream (although this phenomenon may be desirable for some applications). Also, removing ice cream from vinyl tubing is convenient because it may be simply squeezed out, without using any utensils or other tools or implements. Vinyl tubing may be closed with clamps, barbs, plugs, heat sealing, glue, adhesive, or any other way known in the art. As is also known in the art, the vinyl tubing may be folded over for clamping purposes or to otherwise further facilitate closing and sealing.
In general, the material for the inner shell may be plastic, rubber, one or many types of plastic, vinyl, or any other material into which an ice cream mixture may be inserted. Glass may also be used, but glass may be dangerous because of the breaking hazard while being bounced and shaken.
The inner shell may be flexible, rigid, or somewhere between on the continuum of rigidity. In general, a flexible material may be safer if the outer shell is being bounced on a trampoline, thrown, kicked, etc. In general, shapes with high ratios of surface area to volume generally result in faster and more uniform freezing of the ice cream. As with the outer shell, the closeable opening may use a cap, screw-on cap, clamp, zipper, ties, squeezing mechanism or any other liquid-tight means.
In one embodiment, inner shell 150 may be a plastic tube similar to an Otter Pop®, and may be factory sealed, tied like a balloon, sealed like a Ziploc® bag, or closed in any other way known in the art. In one embodiment, the plastic tube may be 2″ polyethylene tubing with a wall thickness of 2-mil. The thickness of the polyethylene may be increased or decreased. In general, the thicker the polyethylene, the more resistant to failure, tearing, and bursting. The size of the polyethylene tubing may vary from 2 inches depending on the needs, requirements, or characteristics of a particular application. Thicker tubing walls may decrease heat transfer between the ice solution in the outer shell and the ice cream mixture in the inner shell. In one embodiment, the tubing may be three-inch (measurement when flat) tubing and may have a wall thickness of 6 mil.
The inner shell(s) may be disposable or reusable.
In one embodiment, it may be desirable to leave a portion of inner shell 150 empty, i.e., free from ice cream mixture 160 and from air or other substance. This gives inner shell 150 the ability to be folded over and compacted during the turbulence of shaking or bouncing, without exploding as the pressure increases because of decreasing interior volume as inner shell 150 is folded over and compacted.
Also, as discussed above, the wall thickness of inner shell 150 is generally thick enough for durability, but thin enough for heat transfer and to improve flexibility where flexibility is required.
More than one inner shell 150 may be placed in the outer shell. In general, the only limit is space in outer shell 110 and whether the ice/salt to ice cream mixture will remain high enough for freezing.
In one embodiment, instead of using reusable inner shells 150, pre-filled and sealed ice cream mixtures may be acquired and simply placed into outer shell 110 with the ice/salt mixture 130a-n for making ice cream. In one embodiment, these pre-filled and sealed ice cream mixtures may be a small plastic flexible tube, e.g., as is well-known for Otter Pops® popsicles. Using such disposable inner shells 150 increases convenience for a user of this invention, and also ensures a good ice cream mixture and recipe.
This invention could be used for foods other than ice cream, although ice cream is one of the most beneficial uses of this invention.
The apparatus described herein may be referred to as an “Ice Cream Maker.”
In another embodiment, as shown in
In one embodiment, (i) outer shell 520 may have the shape shown in
The sealing mechanism for outer shell 520 and inner shell 530 may be a track system with a sealing slider.
In one embodiment, a process for using the ice cream makers described herein, or any other ice cream maker, may comprise using a machine to subject ice cream maker to turbulence, shaking, bouncing, tumbling, etc. Although discussion herein below focuses on ice cream maker 500 shown in
As shown in
Because making ice cream requires cold temperatures and freezing, it may be desirable to use a dryer on the coldest setting possible. Many dryers have an “air dry” or “no heat” option that may be used for making ice cream. Although using heat in the dryer may be somewhat less effective, it may still work to create ice cream. For example, a low-heat, or medium-heat, or high-heat setting may work as long as there is sufficient ice in the ice cream maker to keep the mixture cold enough for a sufficiently long amount of time. Or the ice and/or rock salt may be periodically replaced if the ice melts too quickly.
As shown in
Depending on the rotation speed, ice cream maker 500 may free fall or may be pushed around the entire outside if the rotation speed of dryer drum 605 is sufficiently high. Additionally, as noted herein above, other variants on the ice cream maker may be used. For example, the ice cream maker may not have an exterior bag 510.
At step 4020, inner shell 530 is sealed.
At step 4030, inner shell 530 is put into outer shell 520.
At step 4040, salt is put into outer shell 520.
At step 4050, ice is put into outer shell 520.
At step 4060, outer shell 520 is sealed. Outer shell 520 may optionally be placed into bag 510.
At step 4070 outer shell 520 (and bag 510 if being used) is placed into dryer 600.
At step 4080, dryer 600 is run so that it rotates.
The steps shown in
In one embodiment, 10-15 minutes may be sufficient to make ice cream. The ice cream may be placed in a freezer for later consumption or may be immediately consumed. The amount of time necessary to make the ice cream in a dryer may vary based on several factors, including but not necessarily limited to size of the dryer, temperature in the dryer, ambient temperature in the room or environment in which the dryer is located, amount of ice cream mixture, amount of ice, amount of rock salt, shape of bladder/container for ice cream mixture, shape of bladder for ice cream mixture, shape of bladder for ice and rock salt.
In one embodiment, it may be beneficial to enclose outer shell 520 (containing ice, salt, and an inner shell 530 with ice cream mixture) in container or bag 510. Bag 510 may be a container, packet, bag, or sleeve. In one embodiment bag 510 may be insulated. Enclosure in insulated bag 510 may result in one or more of at least four benefits: First, insulated bag 510 may keep the mixture of ice and rock salt colder. Although some melting is beneficial (a liquid is in contact with a greater area of the ice cream mixture bladder than ice alone), in many situations the ice may melt too quickly such that the ice is gone and the water begins to heat up. Second, and related to the first, is that less ice may be needed because the ice may melt more slowly. Third, using an insulated bag 510 keeps condensation moisture that forms on the outside of outer shell 520 from coming into contact with the dryer’s inside surface-which can make a mess. Fourth, the insulated bag 510 can be used to change the size and shape of the item inside the dryer (or other turbulence-inducing environment). This may be useful because particular size and shape features may allow the ice cream maker apparatus to turn and tumble in the dryer better. For example, in some dryers the fins may not extend all the way to the edge. If the ice cream maker apparatus is small enough to fit through the space between the end of the fin and the side of the dryer drum, then the ice cream maker apparatus may not be pulled to the top of the dryer, where it can fall to the bottom to generate turbulence. A larger insulated packet may mitigate and/or resolve this issue.
Bag 510 may be made and/or designed in many ways. Insulation (if it includes insulation) characteristics may also vary. The most important features for the insulated envelope include but are not necessarily limited to: (i) insulation and (ii) making it closeable or at least have a way to keep the ice bladder inside the insulated envelope. In one embodiment, the insulated envelope may have a three-layer construction similar to insulated food bags: inner waterproof layer, middle insulation layer, and exterior canvas/durable layer. These layers may be sewn together. The insulated envelope may be recloseable using a zipper or other closing mechanism.
As used herein, “ice cream mixture” may refer to any of recipes for making frozen or cooled confections, treats, or other food items. For example, instead of (or in addition to) a dairy-based recipe, ice cream mixture may comprise coconut milk, coconut cream, nut milk, oat milk, etc.
Similarly, as used herein, “ice cream” may refer to any of frozen or cooled confections, treats, or other food items. For example, instead of (or in addition to) a dairy-based recipe, ice cream may include coconut milk, coconut cream, nut milk, oat milk, etc.
This Application claims priority to U.S. Provisional Application No. 63/337,717, titled “Ice Cream Maker,” filed on May 3, 2022, the first inventor of which is Joseph Shapiro, and which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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63337717 | May 2022 | US |