This application claims the benefit of German Patent Application No. DE 10 2007 038 182.6, filed Aug. 13, 2007, in the German Patent Office.
1. Field of the Invention
The present invention relates to an ice dispenser for a refrigerator.
2. Description of the Prior Art
Refrigerators are known which have an integrated ice dispenser for dispensing ice cubes and/or crushed ice and often optionally also drinking water. The ice dispenser is generally located at the front of the refrigerator and is integrated in a door. It provides a slide-in compartment in which a glass can be placed which is intended to be filled with the ice or water. Above the glass, a dispensing shaft or channel terminates in which the ice is provided and which can be opened and closed by means of a flap.
US 2006/0144075 A1 discloses an ice dispenser whose flap is opened and closed in an electromotive manner.
Alternatively, it is also possible to envisage, for actuating the flap, an electromagnetic solution, wherein the flap is moved by means of an electromagnet from the closed or locked position into the open or release position thereof and is retained at that location, with the electromagnet continuously being supplied with electrical power. Only when the user removes his glass is the power supply to the electromagnet switched off, whereupon the flap returns to the locked position thereof, for example, under the action of a bias spring. It has been found that this solution may involve a humming noise which is perceived to be unpleasant.
The problem addressed by the invention is to provide a low-noise ice dispenser for a refrigerator.
In order to solve this problem, the invention proposes an ice dispenser for a refrigerator, comprising:
With the solution according to the invention, only a brief, that is to say, pulse-like supply of electrical power is required for the actuating magnet arrangement in order to transfer the flap unit from one of its positions into the other. The mechanical retention means which are separate from the actuating magnet arrangement bring about the stable retention of the flap unit in each of the two positions thereof, and consequently it is not necessary to continuously supply the actuating magnet arrangement with electrical power in either of the two positions in order to retain it at that location. This allows humming noises of the actuating magnet arrangement to be prevented or at least significantly reduced and also serves to reduce the power consumption. The retention means can even support the movement of the flap unit at least from a specific point of its movement path, which allows the electrical power supply already to be removed before reaching the other flap position in each case and consequently allows a further reduction of consumption. To this end, the retention means may comprise in particular appropriate resilient means.
According to a first variant, the actuating magnet arrangement is constructed so as to have a single action, that is to say, the actuating magnet arrangement always produces a magnetic force in only one movement direction of the magnet armature of the actuating magnet arrangement. In this variant, the retention means comprise a guide track member for a retention finger which is movably guided thereon and which, in the event of successive control pulses for the actuating magnet arrangement, alternately moves towards two rest positions along the guide track member, each of which corresponds to one of the two positions of the flap unit.
The guide track member may, for example, form an endless loop which is traveled completely once by the guiding finger in the event of at least two and preferably a total of two position changes of the flap unit. Alternatively, it is conceivable to construct the guide track member as a one-dimensional path along which the guiding finger moves back and forth in the event of successive position changes of the flap unit.
Between the guide track member and the retention finger, a resiliently flexible bias arrangement may be effective whose bias force is intended to be overcome in order to release the flap unit from at least one, in particular from each of the two positions thereof. The bias force of the bias arrangement can ensure the stability of the guiding finger in the rest positions and consequently the stability of the flap unit in the two positions thereof. At least one of the rest positions, in particular the one with the larger bias force of the bias arrangement, can be defined by the guide track member. The other rest position can be defined, for example, by a stop contact of two components of the ice dispenser outside the guide track member or it can also be defined by the guide track member itself. In the release position of the flap unit, the bias force to be overcome may be greater than in the locking position, although alternatively it is also possible to select a transposed solution.
From a structural point of view, a configuration has been found to be advantageous in which the flap unit is supported on a dispenser housing so as to be able to be pivoted about a first pivot axis, a pivot arm being provided in order to couple the flap unit to the actuating magnet arrangement and being fitted to the dispenser housing so as to be able to be pivoted about a second pivot axis which is arranged with spacing from the first pivot axis and which extends parallel therewith. Both the flap unit and a magnet armature of the actuating magnet arrangement are each coupled to the pivot arm for relative pivoting movement.
The guide track member may be arranged on the pivot arm, whilst the retention finger may be mounted on the dispenser housing, in particular mounted so as to be able to be pivoted relative thereto. However, it is also possible to arrange the retention finger on the pivot arm and to arrange the guide track member on the dispenser housing, as long as it is ensured that a movement of the pivot arm that is induced by activating the actuating magnet arrangement brings about a displacement of the retention finger along the guide track member from one of the rest positions in the direction towards the other.
According to a second variant, the actuating magnet arrangement is configured so as to have a dual action. Dual action is intended to mean that the actuating magnet arrangement can produce a magnetic force in both movement directions of the magnet armature and thus actively drive the magnet armature in both directions. To this end, the actuating magnet arrangement may, for example, have two coils which can be alternately supplied with electrical power and which are each responsible for one of the movement directions of the magnet armature. The two coils may in particular have a common central contact.
When the actuating magnet arrangement is configured so as to have a dual action, the retention means preferably comprise a bistable spring arrangement which can be adjusted between two stable bias positions with a different, in particular substantially opposing, bias direction and whose bias positions each correspond to one of the two positions of the flap unit. The bistable spring arrangement, in the event of successive control pulses for the actuating magnet arrangement, alternately assumes each of the bias positions thereof. Preferably, when the flap unit is moved between the two positions thereof, the bistable spring arrangement passes through an unstable snap point, whereupon it switches over from one direction of curvature into another, in particular opposing direction of curvature. Until it reaches the snap point, the actuating magnet arrangement must then act counter to the effect of the bistable spring arrangement, whilst, after the bistable spring arrangement has sprung back, a force component is produced thereby by means of which the movement of the flap unit is at least supported for the remainder of the passage into the other position, if not even brought about by the force component alone.
For example, the bistable spring arrangement may comprise a helical spring, in particular a helical compression spring. This may be secured at both ends thereof relative to a dispenser housing and then accordingly switch over in a central portion.
In the second variant, the actuating magnet arrangement preferably comprises a magnet armature which is part of a slide unit which is coupled to the flap unit and which can be moved in a linear manner, the bistable spring arrangement engaging on the slide unit.
As an alternative to a bistable spring arrangement, the retention means may comprise, for example, catch means which bring about a releasable, in particular spring-bias-free engagement of the flap unit in the locking position and in the release position thereof.
Irrespective of the specific configuration of the retention means, the flap unit may have movement in terms of play relative to an armature of the actuating magnet arrangement that is coupled to the flap unit in terms of driving. Such movement in terms of play may be advantageous in order to prevent an occurrence of sudden movement into the other flap position owing to manual “tampering” at the flap position, and to prevent fingers from potentially becoming jammed.
The invention is explained in greater detail below with reference to the appended Figures.
In order to explain the ice dispenser in accordance with the first embodiment, reference is first made to
The dispenser housing 12 defines a mouth opening 16 (
A dispensing flap 20 is used in order to selectively release and block the dispensing of ice through the dispensing shaft and is retained on a curved carrier member 22 which in turn is arranged so as to be able to pivot about a pivot axis S1 on the dispenser housing 12. Together, the dispensing flap 20 and the curved carrier member 22 form a flap unit 24 which can be adjusted between a release position which allows ice to be dispensed through the dispensing shaft and a locking position which blocks the dispensing of ice. In
The flap unit 24 is intended to be moved into the release position thereof only when a container for receiving the prepared ice is actually located below the mouth opening 16. To this end, the ice dispenser 10 is provided with detection means which identify whether or not such a container is located in the dispensing compartment of the refrigerator. In this instance, the detection means are of the electromechanical type, but they may also operate in accordance with other principles in modified configurations. For example, an optical detection system may also be envisaged.
In specific terms, the detection means comprise in this instance a lever 26 which is illustrated only in
As can be seen in
Reference is now additionally made to
A leg spring 36 rests on the flap unit 24 and pretensions the flap unit 24 relative to the dispenser housing 12 in the locking position thereof in accordance with
Remote from the first elongate holes 50, the fork arms 46 of the pivot arm 44 each have an additional second elongate hole 52 in which a linearly movable actuating tappet 54 engages with a laterally protruding pin 56 (again, one of the pins 56 of the actuating tappet 54 can be seen in
The engagement of the pins 48 in the elongate holes 50 constitutes a first elongate hole connection by means of which the pivot arm 44 is coupled to the actuating arm 42 and, consequently, ultimately the flap unit 24. In contrast, the engagement of the pins 56 in the elongate holes 52 constitutes a second elongate hole connection by means of which the pivot arm 44 is pivotably coupled to the actuating tappet 54.
The actuating tappet 54 can be moved electromagnetically. To this end, an electromagnet which is generally designated 58 with a coil housing 60 which is securely fitted to the dispenser housing 12 is provided for a magnet coil which is not illustrated in greater detail in the drawings. The magnet coil drives a magnet armature 62 which is connected to the actuating tappet 54 or forms a part thereof.
The electromagnet 58, or more precisely the coil thereof, is controlled in a pulse-like manner by means of pulse control means which are not illustrated in greater detail. That is to say, it is continuously supplied with electrical power only in a pulse-like manner, that is, so that the flap unit 24 moves from the release position thereof into the locking position thereof or vice-versa. However, a continuous electrical power supply for the electromagnet 58 in order to retain the flap unit 24 in the new position in each case is not necessary. That is to say, in each stationary phase of the flap unit 24 (whether in the release position or in the locking position), the electromagnet 58 is not supplied with electrical power. The pulse control means mentioned may in particular comprise a processor-based electronic control unit. Alternatively or in addition, the pulse control means may contain appropriate electromechanical switching means, in order to achieve the desired pulse-like electrical power supply for the electromagnet 58.
The electromagnet 58 is single-action which means that the electromagnet itself or/and the associated pulse control means thereof are constructed in such a manner that they allow active movement of the actuating tappet 54 in only one direction. In the example shown, the only possible active movement direction of the actuating tappet 54 is in the direction into the coil housing 60. For clarification: active in this instance refers to a movement of the actuating tappet 54 that is brought about by supplying the electromagnet 58 with electrical power; the return movement of the actuating tappet 54 in the opposite movement direction is brought about by other means in the ice dispenser 10, specifically by the resilient force of the bias spring 36.
As mentioned above, the leg spring 36 pretensions the flap unit 24 in the direction towards the locking position thereof. In order to move the flap unit 24 into the release position, it is therefore necessary to counteract the bias force of the leg spring 36. Since the electromagnet 58 is supplied with electrical power only in a pulse-like manner, separate means must be provided in order to retain the flap unit 24 in the release position and to prevent it from falling back into the locking position thereof. In this instance, these separate means are mechanical and comprise a guide track member 64 and a retention finger 66 which engages and is guided on the guide track member 64. In the embodiment illustrated, the guide track member 64 is arranged on the pivot arm 44 and forms a two-dimensional continuous guiding path. Along this guiding path, two rest positions are defined in which the guiding finger 66 which is secured relative to the dispenser housing 12 rests in each case in the release position or the locking position of the flap unit 24. One of the rest positions can clearly be seen in each of
The other two legs of the “triangular path” formed by the guide track member 64 extend at the ends thereof remote from the recess to form a common path portion. In this common path portion is the other rest position of the retention finger 66, as can be seen in
Starting from the state of the ice dispenser 10 according to
When the electromagnet 58 is again supplied with electrical power in a pulse-like manner, the actuating tappet 54 is again driven in the direction into the coil counter to the force of the leg spring 36. The retention finger 66 abuts the other side of the recess. If the electrical power is then removed from the electromagnet 58, the pivot arm 44 and together therewith the flap unit 24 can move back into the locking position according to
Owing to successive pulses of electrical power for the electromagnet 58, the retention finger 66 consequently moves back and forth between the two rest positions according to
In order to detect the position of the flap unit 24, the ice dispenser 10 has an additional micro switch 68 which is actuated by a projection 70 which is arranged on the continuation 40 of the flap unit 24 depending on the position of the flap unit 24. For example, in the locking position according to
The elongate hole connection between the pivot arm 44 and the actuating arm 42 is subject to play in the present example, that is to say, the flap unit 24 has limited movement in terms of play with respect to the pivot arm 44. To this end, the transverse dimension (width) of the elongate holes 50 is greater than the diameter of the pins 48. The pins 48 consequently rest in the elongate holes 50 with transverse play. This transverse play allows limited play in terms of pivot movement of the flap unit 24, without the movement of the flap unit becoming evident in a corresponding pivot movement of the pivot arm 44. The flap unit could be said to have a “free-running” state.
The advantage of this “free-running state” is as follows: it may be the case that, when the dispensing flap 20 is open, a user attempts to use his hand to reach the flap unit 24 through the mouth opening 16, perhaps in order to cause ice cubes which are stuck to fall by wobbling the flap unit 24 slightly, or to loosen any occurrences of ice formation. However, the flap unit 24 should not be released from the release position thereof, that is to say, after the fingers have been removed, the flap unit should continue to remain in the release position and not fall into the locking position. On the one hand, the fingers of the user could become painfully clamped in this instance if he does not withdraw them quickly enough from the dispensing shaft. On the other hand, this could confuse the control unit of the actuating magnet 58 and cause operational malfunctions.
Slight pivot movements of the flap unit 24 within the movement play thereof have no effect, or at least no significant effect on the position of the pivot arm 44. Since the guide track member 64 is arranged on the pivot arm 44, such pivot movements of the flap unit 24 also have an equally insignificant effect on the relative position of the retention finger 66 in the guide track member 64. There is therefore no danger of the retention finger 66 falling out of the recessed portion of the guiding path owing to the pivot movements of the flap unit 24. It is consequently ensured that the flap unit 24 remains in the release position thereof and can be released from this position only by activating the electromagnet 58. This safety could not be readily ensured with a direct, relative-play-free arrangement of the guide track member 64 on the flap unit 24, although an arrangement of the guide track member 64 on the flap unit 24 should not be excluded in the context of the invention.
In the following description of the embodiment of
The ice dispenser 10a according to the embodiment of
The magnet armature which extends in
At the lower end, the slide unit 78a carries two jaws 86a which are mutually opposed in the longitudinal direction of the slide and between which the helical spring 82a which is constructed as a helical compression spring extends. The helical spring 82a is secured with the ends thereof relative to the dispenser housing 12a in a manner not illustrated in greater detail. When the slide unit 78a is moved, depending on the movement direction, therefore, one or other of the two jaws 86a presses centrally against the helical spring 82a and causes the helical spring to switch over between the states of curvature illustrated in
In the event of successive pulses of electrical power for each of the two magnet coils of the electromagnet 58a in turn, the slide unit 78a consequently moves back and forth between the two positions thereof according to
It is self-evident that the helical spring 82a does not necessarily have to engage on the slide unit 78a but instead can generally engage at any position along the component string which extends from the magnet armature to the flap unit 24a, for example, directly on the flap unit 24a, in particular on the flap carrier 22a. Alternatively, it can be secured to the dispenser housing 10a with only one end, whilst it is coupled to the magnetically-actuated component string with the other end thereof. Or it can be secured to the component string with both ends thereof and co-operate with a jaw arrangement at the housing side.
The dispensing flap itself is not illustrated in
Although the preferred embodiments of the present invention have been described herein, the above description is merely illustrative. Further modification of the invention herein disclosed will occur to those skilled in the respective arts and all such modifications are deemed to be within the scope of the invention as defined by the appended claims.
Number | Date | Country | Kind |
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10 2007 038 182 | Aug 2007 | DE | national |
Number | Name | Date | Kind |
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3670765 | Haynes | Jun 1972 | A |
4327344 | Luckenbach | Apr 1982 | A |
4901396 | Tatematsu et al. | Feb 1990 | A |
20060144075 | Bowen et al. | Jul 2006 | A1 |
Number | Date | Country |
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699 07 547 | May 2003 | DE |
0 940 642 | May 2003 | EP |
Number | Date | Country | |
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20090045213 A1 | Feb 2009 | US |