The present subject matter relates generally to auger-style ice makers.
Certain refrigerator appliances include an ice maker. To produce ice, liquid water is directed to the ice maker and frozen. A variety of ice types can be produced depending upon the particular ice maker used. For example, certain ice makers include a mold body for receiving liquid water. An auger within the mold body can rotate and scrape ice off an inner surface of the mold body to form ice nuggets. Such ice makers are generally referred to as nugget style ice makers. Certain consumers prefer nugget style ice makers and their associated ice nuggets.
Rotating the auger within the mold body poses certain challenges. For example, the auger can apply a large force onto a wall of mold body when the auger rotates and scrapes ice off the inner surface of the mold body. In turn, a bearing can be subjected to significant wear due to the large force applied by the auger, and the wear can generate debris that contaminates ice within the mold body.
Accordingly, an ice maker with features for limiting a force appliance by an auger onto a mold body during rotation of the auger within the mold body would be useful.
The present subject matter provides an ice maker. The ice maker includes a casing that defines a chamber. The casing extends between a top portion and a bottom portion. An extruder die is mounted to the casing at the top portion of the casing. A motor is positioned above the extruder die. An auger is disposed within the chamber of the casing. The auger is coupled to a shaft of the motor with a threaded connection such that the auger is rotatable with the motor along a rotational direction within the chamber of the casing. The threaded connection between the auger and the shaft of the motor is wound opposite the rotational direction of the auger. A related refrigerator appliance is also provided. Additional aspects and advantages of the invention will be set forth in part in the following description, or may be apparent from the description, or may be learned through practice of the invention.
In a first exemplary embodiment, an ice maker includes a casing that defines a chamber. The casing extends between a top portion and a bottom portion. An extruder die is mounted to the casing at the top portion of the casing. A motor is positioned above the extruder die, and an auger is disposed within the chamber of the casing. The auger is coupled to a shaft of the motor with a threaded connection such that the auger is rotatable with the motor along a rotational direction within the chamber of the casing. The threaded connection between the auger and the shaft of the motor wound opposite the rotational direction of the auger.
In a second exemplary embodiment, a refrigerator appliance is provided. The refrigerator appliance includes a housing that defines a chilled chamber. An ice maker is disposed within the housing. The ice maker includes a casing that defines a chamber. The casing extends between a top portion and a bottom portion. An extruder die is mounted to the casing at the top portion of the casing. A motor is positioned above the extruder die. An auger is disposed within the chamber of the casing. The auger is coupled to a shaft of the motor with a threaded connection such that the auger is rotatable with the motor along a rotational direction within the chamber of the casing. The threaded connection between the auger and the shaft of the motor is wound opposite the rotational direction of the auger.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures.
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
Refrigerator doors 128 are rotatably hinged to an edge of housing 120 for selectively accessing fresh food chamber 122. In addition, a freezer door 130 is arranged below refrigerator doors 128 for selectively accessing freezer chamber 124. Freezer door 130 is coupled to a freezer drawer (not shown) slidably mounted within freezer chamber 124. Refrigerator doors 128 and freezer door 130 are shown in the closed configuration in
Refrigerator appliance 100 also includes a dispensing assembly 140 for dispensing liquid water and/or ice. Dispensing assembly 140 includes a dispenser 142 positioned on or mounted to an exterior portion of refrigerator appliance 100, e.g., on one of doors 120. Dispenser 142 includes a discharging outlet 144 for accessing ice and liquid water. An actuating mechanism 146, shown as a paddle, is mounted below discharging outlet 144 for operating dispenser 142. In alternative exemplary embodiments, any suitable actuating mechanism may be used to operate dispenser 142. For example, dispenser 142 can include a sensor (such as an ultrasonic sensor) or a button rather than the paddle. A user interface panel 148 is provided for controlling the mode of operation. For example, user interface panel 148 includes a plurality of user inputs (not labeled), such as a water dispensing button and an ice-dispensing button, for selecting a desired mode of operation such as crushed or non-crushed ice.
Discharging outlet 144 and actuating mechanism 146 are an external part of dispenser 142 and are mounted in a dispenser recess 150. Dispenser recess 150 is positioned at a predetermined elevation convenient for a user to access ice or water and enabling the user to access ice without the need to bend-over and without the need to open doors 120. In the exemplary embodiment, dispenser recess 150 is positioned at a level that approximates the chest level of a user.
An access door 166 is hinged to refrigerator door 128. Access door 166 permits selective access to sub-compartment 162. Any manner of suitable latch 168 is configured with sub-compartment 162 to maintain access door 166 in a closed position. As an example, latch 168 may be actuated by a consumer in order to open access door 166 for providing access into sub-compartment 162. Access door 166 can also assist with insulating sub-compartment 162, e.g., by thermally isolating or insulating sub-compartment 162 from fresh food chamber 122.
Ice making assembly 160 also includes a fan 176. Fan 176 is configured for directing a flow of chilled air towards casing 170. As an example, fan 176 can direct chilled air from an evaporator of a sealed system through a duct to casing 170. Thus, casing 170 can be cooled with chilled air from fan 176 such that ice making assembly 160 is air cooled in order to form ice therein. Ice making assembly 160 also includes a heater 180, such as an electric resistance heating element, mounted to casing 170. Heater 180 is configured for selectively heating casing 170, e.g., when ice prevents or hinders rotation of auger 172 within casing 170.
Operation of ice making assembly 160 is controlled by a processing device or controller 190, e.g., that may be operatively coupled to control panel 148 for user manipulation to select features and operations of ice making assembly 160. Controller 190 can operates various components of ice making assembly 160 to execute selected system cycles and features. For example, controller 190 is in operative communication with motor 174, fan 176 and heater 180. Thus, controller 190 can selectively activate and operate motor 174, fan 176 and heater 180.
Controller 190 may include a memory and microprocessor, such as a general or special purpose microprocessor operable to execute programming instructions or micro-control code associated with operation of ice making assembly 160. The memory may represent random access memory such as DRAM, or read only memory such as ROM or FLASH. In one embodiment, the processor executes programming instructions stored in memory. The memory may be a separate component from the processor or may be included onboard within the processor. Alternatively, controller 190 may be constructed without using a microprocessor, e.g., using a combination of discrete analog and/or digital logic circuitry (such as switches, amplifiers, integrators, comparators, flip-flops, AND gates, and the like) to perform control functionality instead of relying upon software. Motor 174, fan 176 and heater 180 may be in communication with controller 190 via one or more signal lines or shared communication busses.
Ice making assembly 160 also includes a temperature sensor 178. Temperature sensor 178 is configured for measuring a temperature of casing 170 and/or liquids, such as liquid water, within casing 170. Temperature sensor 178 can be any suitable device for measuring the temperature of casing 170 and/or liquids therein. For example, temperature sensor 178 may be a thermistor or a thermocouple. Controller 190 can receive a signal, such as a voltage or a current, from temperature sensor 190 that corresponds to the temperature of the temperature of casing 170 and/or liquids therein. In such a manner, the temperature of casing 170 and/or liquids therein can be monitored and/or recorded with controller 190.
Ice making assembly 160 also includes a motor housing 240, a shroud 242 and an ice chute 244. Air duct 200, motor housing 240, shroud 242 and ice chute 244 may be mounted together and collectively form an outer cover for interior components of ice making assembly 160, such as casing 170, the extruder, etc. Air duct 200, motor housing 240, shroud 242 and ice chute 244 may also be mounted to together in a manner that couples motor 174 (e.g., motor housing 240) to casing 170. For example, as shown in
Turning back to
As may be seen in
First radial sleeve bearing 224 and second radial sleeve bearing 226 may be positioned at or adjacent opposite ends of casing 170. For example, casing 170 extends between a top portion 210 and a bottom portion 212. First radial sleeve bearing 224 is positioned at and engages auger 172 at bottom portion 212 of casing 170. Conversely, second radial sleeve bearing 226 is positioned and engages auger 172 proximate, e.g., above, top portion 210 of casing 170. Thus, second radial sleeve bearing 226 may be positioned above first radial sleeve bearing 224, as shown in
Auger 172 is rotatable on an axis of rotation X within chamber 173 of casing 170. First radial sleeve bearing 224 obstructs or limits movement of auger 172 relative to casing 170 along a direction perpendicular to the axis of rotation X, e.g., while allowing relatively free movement of auger 172 along the axis of rotation X. Thus, first radial sleeve bearing 224 may limit radial movement of a distal end portion 179 of auger 172 at or adjacent bottom portion 212 of casing 170. First radial sleeve bearing 224 may include an annular plastic, such as polytetrafluoroethylene (PTFE), bearing that extends circumferentially around auger 172 at distal end portion 179 of auger 172 and also extends along a radial direction R between casing 170 and auger 172 at distal end portion 179 of auger 172. In particular, first radial sleeve bearing 224 may be received within a bearing pocket 214 defined by casing 170 on bottom wall 171 of casing 170 (e.g., and that corresponds to a lowest portion of chamber 173 of casing 170). First radial sleeve bearing 224 may extend along the radial direction R between casing 170 and auger 172 within bearing pocket 214 on bottom wall 171 of casing 170. Radial sleeve bearing 200 may also assist with centering distal end portion 179 of auger 172 on the axis of rotation X at bottom portion 212 of casing 170. The axis of rotation X may be vertical or substantially (e.g., within ten degrees of) vertical in certain exemplary embodiments.
Second radial sleeve bearing 226 may be positioned at and engage auger 172 at an extruder die 220 that includes converging extruding openings 222. Extruder die 220 is mounted to casing 170 at or adjacent top portion 210 of casing 170. Extruder die 220 may function as a cover or seal for a chamber 173 defined by casing 170 in which auger 172 is disposed. Second radial sleeve bearing 226 may be received within and mounted to extruder die 220 above casing 170. Thus, second radial sleeve bearing 226 may be positioned above chamber 173 of casing 170 with extruder die 220 disposed between second radial sleeve bearing 226 and casing 170 along the axial direction A. In such a manner, contamination of water within chamber 173 of casing 170 from wear debris from second radial sleeve bearing 226 may be blocked or limited.
Second radial sleeve bearing 226 obstructs or limits movement of auger 172 relative to casing 170 along a direction perpendicular to the axis of rotation X, e.g., while allowing relatively free movement of auger 172 along the axis of rotation X. Thus, second radial sleeve bearing 226 may limit radial movement of auger 172 at or adjacent top portion 210 of casing 170. Second radial sleeve bearing 226 may include an annular plastic, such as polytetrafluoroethylene (PTFE), bearing that extends circumferentially around auger 172 and also extends along a radial direction R between auger 172 and extruder die 220, e.g., above chamber 173 of casing 170.
As may be seen in
Threaded connection 230 between auger 172 and shaft 232 may be configured to assist with limiting motion of auger 172 towards bottom wall 171 of casing 170 during operation of ice making assembly 160. In particular, threaded connection 230 between auger 172 and shaft 232 may be wound opposite the rotational direction R of auger 172. Thus, when motor 174 rotates auger 172 within casing 170, threaded connection 230 between auger 172 and shaft 232 draws auger 172 upwardly along the axial direction A away from bottom wall 171 of casing 170, e.g., due to the handedness of threaded connection 230 relative to the rotational direction R of auger 172.
As may be seen in
To assist with cinching auger 172 upwardly on shaft 232, male thread 234 of shaft 232 is wound opposite the rotational direction R of auger 172, e.g., such that threaded connection 230 between auger 172 and shaft 232 urges auger 172 away from bottom wall 171 of casing 170 along the axial direction A when motor 174 rotates auger 172 in the rotational direction R within casing 170. For example, male thread 234 of shaft 232 may have a right-hand twist when the rotational direction R of auger 172 is counterclockwise (e.g., when viewed from a driven end of auger 172, such as distal end portion 179 of auger 172). As another example, male thread 234 of shaft 232 may have a left-hand twist when the rotational direction R of auger 172 is clockwise (e.g., when viewed from the driven end of auger 172, such as distal end portion 179 of auger 172).
As shown in
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
Number | Name | Date | Kind |
---|---|---|---|
3064442 | Bougic | Nov 1962 | A |
3175369 | Murphy et al. | Mar 1965 | A |
3214935 | Conto | Nov 1965 | A |
3230737 | Lunde | Jan 1966 | A |
3371505 | Raver | Mar 1968 | A |
3727293 | Phillips, Sr. | Apr 1973 | A |
3860182 | Peterson | Jan 1975 | A |
4250718 | Brantley | Feb 1981 | A |
4361081 | Howard | Nov 1982 | A |
4741173 | Neumann | May 1988 | A |
5056688 | Goetz | Oct 1991 | A |
5123260 | Althoff et al. | Jun 1992 | A |
5189891 | Sakamoto | Mar 1993 | A |
5325679 | Tatematsu | Jul 1994 | A |
5644927 | Tatematsu et al. | Jul 1997 | A |
5823744 | Rockwood | Oct 1998 | A |
6301908 | Huffman | Oct 2001 | B1 |
6343416 | Miller | Feb 2002 | B1 |
6715925 | Pairone | Apr 2004 | B2 |
20030000240 | Pahl | Jan 2003 | A1 |
20040079104 | Antognoni | Apr 2004 | A1 |
20050193759 | Brunner | Sep 2005 | A1 |
20070204643 | Harris | Sep 2007 | A1 |
20080098765 | Bond | May 2008 | A1 |
20090101670 | Restive | Apr 2009 | A1 |
20110049190 | Sevcik | Mar 2011 | A1 |
20130183426 | Ledger | Jul 2013 | A1 |
20130276472 | Mitchell | Oct 2013 | A1 |
20150128633 | Mitchell | May 2015 | A1 |
Number | Date | Country |
---|---|---|
WO2010001997 | Jan 2010 | WO |
Number | Date | Country | |
---|---|---|---|
20170234594 A1 | Aug 2017 | US |