The present invention relates to an ice making method capable of forming ice to an intended level even in the case that a sensing unit configured to sense whether or not a formation of ice has reached the intended level malfunctions.
An ice maker IM is designed to make ice I, and such an ice maker IM is provided in a water purifier, a refrigerator, or the like.
As illustrated in
Meanwhile, in order for the ice maker IM to make ice I having an intended size, the size of the ice I may be detected (or determined) and when the formation of ice has reached an intended level, the ice I may be released. In this case, in order to detect whether or not the formation of the ice I has reached the intended level, as illustrated in
As shown in
Meanwhile, when the formation of ice has reached the intended level, the contact member Ca of the gyration member C is brought into contact with the ice I, so the electromagnetic waves transmitted from the electromagnetic wave transmission member S1 are not received by the electromagnetic wave reception member S2 according to the gyration of the gyration member C. Then, when it is determined that the formation of the ice I has reached the intended level, the ice I is released.
In the ice making method, if a foreign object (i.e., debris), or the like, is attached to the sensor S, even if the formation of ice I has already reached the intended level, electromagnetic waves transmitted by the electromagnetic wave transmission member S1 may still be received by the electromagnetic wave reception member S2 so it may be continuously determined that the formation of ice I has not reached the intended level. Also, if a foreign object, or the like, is caught by the gyration member C, although the formation of ice I has not reached the intended level, electromagnetic waves transmitted by the electromagnetic wave transmission member S1 may not be received by the electromagnetic wave reception member S2 so it may be detected (or determined) that the formation of ice I has reached the intended level.
Namely, a malfunction of the ice (I) size detection unit, such as the gyration member C, the sensor S, or the like, may lead to a failure in making ice I having the intended size.
Meanwhile, in the above description, the dipping type ice maker in which a refrigerant flows and which includes the dipping members D immersed in water in the tray member D is taken as an example, but the same problem may arise in any other types of ice makers. For example, a water flow type ice maker in which water is jetted to an ice making pin in which a refrigerant flows to form ice on the ice making pin, or an injection type (or jet type) ice maker in which water is jetted to ice making plate provided an evaporator with a refrigerant flowing therein and including one or more cells so as to make ice in the one or more cells may have the same problem.
The present disclosure has been made upon recognizing at least one of the requests made or problems caused in the related art ice making method as mentioned above.
An aspect of the present invention provides an ice making method capable of releasing ice when a certain period of time has lapsed even in the case that a detection unit for detecting whether or not a formation of ice has reached an intended level malfunctions.
Another aspect of the present invention provides an ice making method capable of making ice having an intended size even in the case that a detection unit for detecting whether or not a formation of ice has reached an intended level malfunctions.
An ice making method in relation to an embodiment for accomplishing at least one of the foregoing objects may have the following characteristics.
The present disclosure is based on releasing ice when a certain period of time has lapsed even in the case that a detection unit for detecting whether or not a formation of ice has reached an intended level malfunctions.
According to an aspect of the present invention, there is provided an ice making method including: an ice making initiation step of forming ice by an ice formation unit; an ice release time determining step of determining a point in time at which ice is to be released in consideration of a signal from a detection unit for detecting whether the formation of ice has reached an intended level and an ice making lapse time which has lapsed after the formation of ice was initiated by the ice formation unit; and an ice releasing step of releasing the formed ice when a point in time at which ice is to be released is determined in the ice releasing time determining step.
In the ice release time determining step, when the ice making lapse time is equal to a pre-set maximum ice making time, it may be determined as an ice releasing time although it is not detected (or determined) that the formation of ice has reached the intended level by the detection unit.
In the ice release time determining step, although the ice making lapse time is less than a pre-set minimum ice making time, when it is detected (or determined) that the formation of ice has reached the intended level by the detection unit, it may be determined that it is time to release ice when the minimum ice making time has expired.
The minimum ice making time may be 80% to 90% of the pre-set maximum ice making time.
The maximum ice making time or the minimum ice making time may be changed according to an outdoor temperature.
The ice formation unit may form ice in a tray member with water therein after water is supplied to the tray member, and the detection unit may detect whether or not the formation of ice in the tray member has reached an intended level.
The detection unit may include a gyration member provided to gyrate in the tray member and a sensor in association with the gyration member, and detect whether or not the formation of ice on dipping members has reached an intended level.
The ice formation unit may include one or more dipping members which are immersed in water in the tray member and in which a refrigerant flows.
In the ice making step, water may be supplied to the tray member such that the one or more dipping members are immersed in the dipping member, and a cold refrigerant is supplied to the one or more dipping members to form ice on the dipping members, in the ice release time determining step, a point in time at which the cold refrigerant is supplied to the dipping members may be a point in time at which ice starts to be formed, and in the ice releasing step, ice formed on the one or more dipping members may be released.
In the ice releasing step, a hot refrigerant may be supplied to the one or more dipping members to release ice formed on the one or more dipping members.
The ice formation unit may include: one or more dipping members immersed in water in the tray member; and a thermoelectric module connected to the one or more dipping members.
In the ice making step, water may be supplied to allow the one or more dipping members to be immersed in the tray member and the thermoelectric module is driven to form ice on the dipping members, and in the ice release time determining step, a point in time at which the thermoelectric module is driven may be determined as a point in time at which ice starts to be formed, and in the ice releasing step, ice formed on the one or more dipping members may be released.
In the ice releasing step, the thermoelectric module may be driven in reverse to release ice formed on the one or more dipping members.
The ice formation unit may include: one or more ice making pins in which a refrigerant flows; a jet housing including one or more ice making pin inserting holes into which the one or more ice making pins are inserted, and allowing water to be introduced thereinto; one or more injectors formed in the ice making pin inserting holes to allow water to be jetted to the ice making pins therethrough to form ice; and a storage tank collecting water which has not been frozen upon being jetted to the ice making pins so as to be kept in storage, and connected to the jet housing so as to supply water to the jet housing.
The ice formation unit may include: an ice making plate including an evaporator in which a refrigerant flows and having one or more cells; and a nozzle connected to a water supply source and jetting water to each of the cells to form ice.
According to exemplary embodiments of the invention, even in the case that a detection unit for detecting whether or not a formation of ice has reached an intended level malfunctions, ice may be released when a certain period of time has lapsed.
Also, even in the case that a detection unit for detecting whether or not a formation of ice has reached an intended level malfunctions, ice having an intended size can be obtained.
An ice making method according to an embodiment of the present invention will be described in detail hereinafter to help in an understanding of the characteristics of the present invention.
Exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. The invention may, however, be embodied in many different forms and should not be construed as being limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. In the drawings, the shapes and dimensions of elements may be exaggerated for clarity, and the same reference numerals will be used throughout to designate the same or like components.
Embodiments of the present invention are based on releasing ice when a certain period of time has lapsed even in the case that a detection unit for detecting whether or not a formation of ice has reached an intended level malfunctions.
As shown in
In addition, as shown in
As shown in
As shown in
Accordingly, waves may be generated in the water within the tray member T, specifically, the main tray member T1 illustrated in
Meanwhile, in order to detect whether or not the formation of ice I has reached an intended level, as shown in
With such a configuration, when the formation of ice I has not reached the intended level as shown in
Meanwhile, when the formation of ice has reached the intended level, the contact member Ca of the gyration member C is brought into contact with the ice I. Then, the transmission of the electromagnetic waves from the electromagnetic wave transmission member S1, the reflection of electromagnetic waves by the electromagnetic wave reflective member Cb, and the reception of the electromagnetic waves by the electromagnetic wave reception member S2 as mentioned above are not performed. Thus, it can be detected (or determined) that the formation of ice has reached an intended level, and accordingly, the ice I is released.
However, the configuration of the detection unit for detecting whether or not the formation of ice I has reached an intended level is not limited to the configuration of the electromagnetic wave transmission member S1, the electromagnetic wave reception member S2, the contact member Ca, the electromagnetic wave reflective member Cb, and the like, as shown in
Also, the ice maker IM, to which the ice making method according to an embodiment of the present invention can be applicable, is not limited to the embodiments illustrated in
The ice making method according to an embodiment of the present invention may include an ice making initiation step S100, an ice release time determining step S200, and an ice releasing step S300 as shown in
In the ice making initiation step S100, ice I may be formed by an ice formation unit. The ice formation unit may form ice I in the tray member T with water therein after water is supplied to the tray member T. In the embodiment illustrated in
The ice formation unit may include one or more dipping members D which are immersed in water in the tray member T and in which a refrigerant flows. The ice formation unit in the ice maker IM according to the embodiment illustrated in
Accordingly, in the embodiment illustrated in
An ice formation unit, other than those in the embodiments illustrated in
A refrigerant may flow in each of the one or more ice making pins. To this end, the one or more ice making pins may be connected to an evaporator in which a refrigerant flows as mentioned above. One or more ice making pin inserting holes, into which one of more ice making pins are inserted, respectively, may be formed on the jet housing. Also, the jet housing may be configured to allow water to be introduced thereinto.
One or more injectors may be formed in the ice making pin inserting holes of the jet housing. Accordingly, water introduced into the jet housing may be jetted to the ice making pins through the injectors. Thus, when water is jetted in the manner as described above while the cold refrigerant flows in the ice making pins, ice can be formed on the ice making pins.
Meanwhile, water, which has not been frozen upon being jetted to the ice making pins, may be collected in the storage tank and kept therein. The storage tank may be connected to the jet housing in order to supply water to the jet housing. Accordingly, since water, while being circulated, is jetted to the ice making pins, ice formed on the ice making pins may be grown.
Also, the ice formation unit may include an ice making plate and a nozzle.
The ice making plate may include an evaporator in which a refrigerator flows. Thus, when a cold refrigerant flows in the evaporator, the ice making plate may be cooled. Also, the ice making plate may include one or more cells. The nozzle may be connected to a water supply source such as a storage tank, or the like. Thus, water may be jetted to each of the cells of the ice making plate through the nozzle. Accordingly, when water is jetted to each of the cells of the ice making plate in a state in which the cold refrigerant flows in the evaporator to cool the ice making plate as mentioned above, ice may be formed in each of the cells of the ice making plate. Also, water, which has not been frozen upon being jetted to each of the cells, may be collected to the foregoing water supply source and kept in storage. Accordingly, as water, while being circulated, is jetted to each of the cells of the ice making plate, ice formed in each of the cells can be grown.
In the ice release time determining step S200, a point in time at which ice is to be released may be determined in consideration of a signal from the detection unit for detecting whether or not the formation of the ice I has reached an intended level and an ice making lapse time which has lapsed after the formation of the ice I was initiated by the ice formation unit. Also, the detection unit detection unit may detect whether or not the formation of the ice I on the tray member T has reached an intended level.
In the embodiments illustrated in
The detection unit detecting whether or not the formation of ice I on the dipping members D has reached an intended level may include the gyration member C provided to gyrate in the tray member T and the sensor S in association with the gyration member C. However, the detection unit is not limited thereto and any detection unit may be used so long as it can detect whether or not a formation of ice I on the dipping members D has reached an intended level.
In order to determine a point in time at which ice is to be released in consideration of the signal from the detection unit and the ice making lapse time which has lapsed after the formation of ice I on the dipping members D was initiated by the ice formation unit, a maximum ice making time (or duration) or a minimum ice making time (or duration) may be previously set as shown in
When the ice making lapse time is equal to the maximum ice making times, it may be determined that it is a point in time at which ice is to be released, although it is not detected (or determined) that the formation of ice I has not reached an intended level by the detection unit. For example, in the ice maker IM illustrated in
Also, although the ice making lapse time is less than the minimum ice making time, when it is detected (or determined) that the formation of ice I has reached the intended level by the detection unit, it may be determined that it is time to release ice when the minimum ice making time expires. For example, in the ice makers IM illustrated in
The maximum ice making time may be set to be a duration in which the formation of ice I has reached an intended level. The maximum ice making time may be arbitrarily set by a user or may be obtained through an experiment.
Meanwhile, the minimum ice making time may be 80% to 90% of the pre-set maximum ice making time. If the minimum ice making time is less than 80% of the maximum ice making time, the size of ice I would be very smaller than the intended size, when the ice I is released after the minimum ice making time has expired due to it is detected that the formation of the ice I has reached the intended level although it is not. If the minimum ice making time exceeds 90% of the maximum ice making time, since the interval between the maximum ice making time and the minimum ice making time is so short, it may not directly detect whether or not the formation of the ice I has reached the intended level to release the ice I, and this is not much different from releasing ice I when the maximum ice making time has expired. Thus, preferably, the minimum ice making time for the conditions in which the size of the released ice I is close to the intended level and whether or not the formation of the ice I has reached the intended level is directly detected (or determined) to release the ice I is 80% to 90% of the maximum ice making time.
Also, the maximum ice making time or the minimum ice making time may be changed according to an outdoor temperature. This is because a duration in which the formation of the ice I has reached the intended level varies. For example, the maximum ice making time in the winter may be 8 minutes, and thus, the minimum ice making time may be 6.5 minutes. Meanwhile, the maximum ice making time in the summer may be 15 minutes, and thus, the minimum ice making time may be 12.5 minutes.
In the ice releasing step S300, when a point in time at which ice is to be released is determined in the ice release time determining step S200 as described above, the formed ice I may be released. For example, the ice I generated in the tray member T may be released. In the ice makers IM according to the embodiments illustrated in
To this end, in the ice maker IM according to the embodiment illustrated in
The ice making method according to an embodiment of the present invention by using the ice maker IM illustrated in
First, the tray member T is rotated to a position as illustrated in
Thereafter, as shown in
As shown in
When it is detected (or determined) that the formation of the ice I has reached the intended level as shown in
Meanwhile, when it is detected (or determined) that the formation of the ice I has reached the intended level before the minimum ice making time expires, the ice I is not released. After the minimum ice making time expires, the ice I is released as shown in
When it is not detected (or determined) that the formation of the ice I has reached the intended level until when the maximum ice making time expires, when the maximum ice making time expires, the ice I is released as shown in
In this manner, when the ice making method according to an embodiment of the present invention is used, although the detection unit for detecting whether or not the formation of the ice I has reached the intended level malfunctions, when a certain period of time has lapsed, ice can be released, and accordingly, although the detection unit for detecting whether or not the formation of the ice I has reached the intended level malfunctions, ice having an intended size can be obtained.
The foregoing ice making method may not be applicable to limit the configuration of the foregoing embodiments, but the entirety or a portion of the respective embodiments may be selectively combined and configured to implement various modifications.
Number | Date | Country | Kind |
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10-2010-0059894 | Jun 2010 | KR | national |
10-2011-0058108 | Jun 2011 | KR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/KR2011/004566 | 6/22/2011 | WO | 00 | 12/6/2012 |