CROSS-REFERENCE TO RELATED APPLICATION(S)
This application claims priority under 35 U.S.C. §119 to Korean Application No. 10-2011-0106133 filed on Oct. 17, 2011, whose entire disclosure is hereby incorporated by reference.
1. Field
This relates to an ice storage container, and in particular, to an ice storage container which may separate ice pieces which have been frozen together and/or maintain such a separated state of ice pieces.
2. Background
An ice maker may be installed in a refrigerator or a water purifier to automatically produce ice pieces (cubes). Such a refrigerating apparatus may also include an ice dispenser which may dispense ice made by the ice maker without opening a door. Such a dispenser may dispense a predetermined quantity of the ice cubes stored in an ice bucket in response to a user request.
The embodiments will be described in detail with reference to the following drawings in which like reference numerals refer to like elements wherein:
Description will now be provided in detail of an ice bucket in accordance with exemplary embodiments, with reference to the accompanying drawings. For the sake of brief description with reference to the drawings, the same or equivalent components will be provided with the same reference numbers wherever possible, and description thereof will not be repeated.
An automatic ice maker may automatically make ice and store the ice in an ice storage bin or bucket, to be dispensed by a dispenser in response to a user request for ice. Such a dispenser may employ, for example, one or more blades which rotate to draw the ice from a storage portion of the ice storage bucket into a chute for dispensing through the dispenser. However, under certain conditions, the ice cubes stored in the ice bucket may not be properly ejected. For example, when ice cubes located above the blades are left in the storage portion of the ice bucket for a long time, they may be frozen into a cluster. Consequently, when the blades rotate to eject ice cubes, this cluster may be too large to flow from the storage portion into the discharge portion of the ice bucket, and the blades may not be able to reach the ice cubes, causing the blades to rotate idly and making the ice difficult to dispense/discharge.
Hereinafter, an exemplary ice bucket installed in a refrigerator will be described with reference to
A refrigerator may keep items fresh in a refrigerated or frozen state, and may include a refrigerator main body having a cooling chamber formed therein, and a refrigeration cycle system for providing cold air into the cooling chamber. The refrigerating cycle system may be, for example, a vapor compression type refrigeration cycle system including a compressor for compressing a refrigerant, a condenser for condensing the refrigerant, an expansion apparatus for decompressing and expanding the refrigerant, and an evaporator for evaporating the refrigerant with ambient heat adsorbed.
Referring to
As shown in
An inclined inner wall 125 may be formed at an upper portion of the case main body 100 so as to guide ice dropped from the ice maker 40 into the ice ejector 200. In the ice bucket 1 so configured, ice cubes made in the ice maker 40 are stacked up to an upper portion of the ice storage space within the case main body 100. While the ice ejector 200 is driven to eject the ice cubes, the inclined inner wall 125 may cause the ice cubes to be continuously guided downward toward a lower portion of the case main body 100 where the ice ejector 200 is installed. However, when the ice pieces are left in the stacked state for a long time, with the ice ejector 200 inactive, the ice pieces may still be frozen together in a cluster.
Accordingly, even though the inclined inner wall 125 directs the ice cubes downward toward the ejector 20, if the ice ejector 200 is driven with the ice cubes in this frozen together state, the ice pieces will remain frozen together within the ice bucket, while the ice ejector 200 performs an idle rotation such that the ice cubes cannot be ejected to the outside, thus disabling the ice dispensing function. Furthermore, the frozen ice pieces would have to be manually separated or broken into pieces, causing user dissatisfaction.
An ice bucket 1 capable of automatically breaking apart/separating ice pieces for dispensing may include a case main body 100 forming an internal ice storage space and having an ice discharge port 121 formed at a lower portion thereof. An ice ejector 200 may be rotatably disposed at one end of the case main body 100. The ice ejector 200 may include a motor rotation shaft 220, a blade mounting shaft 240, and a plurality of blades 230 protruding from the blade mounting shaft 240 in a radial direction and with spaced distances therebetween. The ice bucket 1 may also include an ice separating device 300 for preventing ice cubes located above the ice ejector 200 from being frozen together into a cluster.
The case main body 100 may include an upper case 110 formed of a transparent or semi-transparent material so that an amount of ice cubes received therein may be viewed from an outside of the case main body 100, and a lower case 120 having the ice ejector 200 mounted therein for connection to an external driving motor.
The ice discharge port 121 may be formed through the lower portion of the lower case 120 to communicate with a dispenser of the refrigerator. The ice ejector 200 may be installed within the lower case 120. The ice separating device 300 may be mounted on one side surface of the ice bucket 1, for example, the side surface thereof which is mounted on the refrigerator, so that the opposite side of the ice bucket 1 may be visible through the transparent or semi-transparent upper case 110, and not obstructed by the ice separating device 300.
The ice ejector 200 may be rotatable in response to a rotational force transferred thereto by an external driving motor installed in the refrigerator. The ice ejector 200 may include the motor rotation shaft 220 fixed to a shaft of the external driving motor, and a motor rotational force transfer device 260 for transferring the rotational force received from the external driving motor.
The ice ejector 200 may include the blade mounting shaft 240 integrally or fixedly connected to the motor rotation shaft 220 in a lengthwise direction to be inserted into the ice bucket 1. The plurality of blades 230 may be provided on an outer circumferential surface of the blade mounting shaft 240 so as to transfer ice cubes from the ice maker above the ice bucket 1 to a dispenser below the ice bucket 1 via the ice discharge port 121.
The ice separating device 300 may include a rotational shaft 320 rotatably installed on an upper portion of the case main body 100, and an auger 330 protruding into an upper portion of the storage space within the case main body 100 to separate ice cubes that have been frozen into a cluster and/or to maintain ice cubes in a separated state in response to rotation of the rotational shaft 320.
The auger 330 may protrude in a lateral direction of the ice separating device 300, and may include a plurality of augers 330 installed in parallel each other, and in parallel to the rotational shaft 320, performing a circular motion within the ice bucket 1 in response to the rotation of the rotational shaft 320. Accordingly, the augers 330 may stir the ice cubes received in the upper portion of the case main body 100, to separate and/or maintain the separated state of the ice cubes.
The ice separating device 300 may include a rotational cam 310 rotatably centered on the rotational shaft 320, and the plurality of augers 330 may be installed on the rotational cam 310 in parallel to the rotational shaft 310. The rotational cam 310 may be formed as a circular plate having a predetermined thickness, and may be rotatable based upon rotation of the rotational shaft 310. The plurality of augers 330 may protrude from one surface of the rotational cam 310, in an axial direction of the cam 310, to be in parallel to the rotational shaft 310.
When so configured, as the ice separating device 300 is rotated, the plurality of augers 330 protruding into the case main body 100 in parallel to the rotational shaft 320 may separate and/or maintain the separated states of the ice cubes. That is, as the rotational cam 310 rotates, the augers 330 may perform a circular motion to break apart ice cubes located above the ice ejector 200 into individual pieces even when the ice cubes are frozen together into a cluster.
The case main body 100 may include an ejector mount 122 formed through one side of the lower case 120 for installation of the ice ejector 200 thereat. A separating device mount 123 may be formed above the ejector mount 122 for installation of the ice separating device 300 thereat. The ejector mount 122 may be formed as a circular through hole to be connected to an external driving motor. The separating device mount 123 may be formed through the case main body 100 to be connected to an external driving motor when the external driving motor is provided separately. However, as shown in the exemplary embodiment, the separating device mount 123 may not have to be formed as a separate through hole when being rotated by receiving the rotational force of the ice ejector 200.
The ice separating device 300 may perform a rotary motion based on rotation of the rotational shaft 320. This rotary motion may be performed by receiving an external rotational force. In this case, rotational forces may be separately applied to the ice ejector 200 and to the ice separating device 300, respectively, allowing independent operation of the ice ejector 200 and the ice separating device 300.
In certain embodiments, both functions of separating and ejecting ice cubes may be implemented in response to a single rotational force. When a rotational force is applied only to the ice ejector 200, the ice separating device 300 may simultaneously be rotated by receiving the rotational force of the ice ejector 200. On the other hand, when the rotational force is applied only to the ice separating device 300, the ice ejector 200 may simultaneously be rotated so that the ice ejector 200 may be rotated in response to rotational force applied to the ice separating device 300 without a separate external rotational force applied to the ice ejector 200.
When a single rotational force is applied, the ice ejector 200 and the ice separating device 300 may receive a rotational force via a driving force transfer device 400.
The motor rotational force transfer device 260 may transfer a received rotational force directly to the blades 230 of the ice ejector 200. The motor rotational force transfer device 260 may be connected to a driving motor at an outer wall of the lower case 120. The motor rotational force transfer device 260 may be installed on an outer circumference of the motor rotation shaft 220 of the ice ejector 200, receiving the rotational force of the motor.
Accordingly, the ice ejector 200 may include a rotational cam 210 rotatable in response to a rotational force of an external driving motor via the motor rotational force transfer device 260. The ice separating device 300 may include the rotational cam 310 rotatable in response to a rotational force from the rotational cam 210 of the ice ejector 200. The rotational cam 210 of the ice ejector 200 and the rotational cam 310 of the ice separating device 300 may be allowed to mutually transfer their rotational forces by virtue of the driving force transfer device 400. The driving force transfer device 400 may employ a variety of rotational force transfer elements, such as gears, pulleys and belts and the like.
For example, as shown in
In an alternative embodiment, the driving force transfer device 400 may be implemented such that the transfer of a rotational force between a pulley formed at the ice ejector 200 and a pulley formed at the ice separating device 300 is enabled via belts. Therefore, the rotational cams 210 and 310 of the ice ejector 200 and the ice separating device 300 may be formed as pulleys having belts mounted thereon.
Hereinafter, description of a refrigerator having an ice bucket 1 according to an exemplary embodiment will be provided.
A refrigerator as embodied and broadly described herein may include doors 25 and 35 for opening and closing a cooling chamber, an ice maker 40 disposed in the cooling chamber, an ice bucket 1 disposed below the ice maker 40, and a dispenser 27 connected to the ice bucket 1. The ice bucket 1 may include a case main body 100 forming an ice storage space therein and having an ice discharge port 121 at a lower portion thereof. An ice ejector 200 may be rotatably disposed at one side of the case main body 100 and may include a plurality of blades 330. The ice bucket 1 may also include an ice separating device 300 having a rotational shaft 320 and augers 330 performing a circular motion in response to rotation of the rotational shaft 320 to prevent ice cubes located above the ice ejector 200 from being frozen together.
The ice separating device 300 may include a rotational cam 310 rotatably centered on the rotational shaft 320, and the plurality of augers 330 may be installed on the rotational cam 310, spaced apart from the rotational shaft 320, and in parallel to each other.
The ice ejector 200 and the ice separating device 300 may receive a rotational force transferred by a driving force transfer device 400.
The driving force transfer device 400 may have a gear-like structure such that teeth 211 formed on an outer circumferential surface of the rotational cam 210 of the ice ejector 200 engage teeth 311 formed on an outer circumferential surface of the rotational cam 310 of the ice separating device 300. The ice separating device 300 may be rotated in response to a rotational force transferred from the ice ejector 200.
Alternatively, the driving force transfer device 400 may be implemented such that the rotational cam 210 of the ice ejector 200 and the rotational cam 310 of the ice separating device 300 are formed as pulleys to transfer a rotational force by the use of belts.
An ice bucket is provided having a function of unlaying ice curdling, or separating and maintaining separation of ice pieces. The ice bucket may be capable of allowing an ice ejecting member to eject ice cubes to outside by unlaying, or separating, the ice cubes frozen in a curdled, or frozen together, state into individual ice pieces by use of augers. The augers may be rotated within a storage space of the ice bucket to unlay, or separate, the ice cubes, upon ejecting the ice cubes from an ice dispensing apparatus installed in a refrigerator or a water purifier.
An ice bucket as embodied and broadly described herein may include a case main body forming an ice storage space therein and having an ice discharge port formed at a lower portion thereof. The ice bucket may include an ice ejecting member rotatably disposed at one side of the main body and having a motor rotation shaft, a blade mounting shaft, and a plurality of blades protruding from the blade mounting shaft in a radial direction and disposed in a circumferential direction with spaced distances. The ice bucket may include an ice curdling unlaying member configured to prevent ice cubes located above the ice ejecting member from being frozen in a curdled state.
In another embodiment, the ice curdling unlaying member may include a rotational shaft rotatably installed at an upper portion of one side of the main body. The ice curdling unlaying member may include an auger protruding from an upper portion within the main body in an axial direction of the rotational shaft to unlay the upper curdled ice cubes in response to rotation of the rotational shaft.
In certain embodiments, the auger may be installed by being spaced apart from the rotational shaft and performs a circular motion in response to the rotation of the rotational shaft to prevent ice curdling at an upper portion with the main body, and provided in plurality.
The ice curdling unlaying member may include a rotational cam rotatable centering on the rotational shaft, and the auger may be installed in plurality on the rotational cam to be in parallel to the rotation shaft.
In another embodiment, the case main body may include an upper case formed of a transparent or semi-transparent material to allow a stored state of ice cubes to be viewed from outside, and a lower case having an ice ejecting member mounted onto one side therein and allowing the ice ejecting member to be connected to an external driving motor.
In certain embodiments, the ice discharge port may be formed at a lower portion of the lower case, and the ice curdling unlaying member may be formed on one side within the lower case.
In another embodiment, the ice ejecting member and the ice curdling unlaying member may receive a rotational force transferred by a driving force transfer unit. The ice ejecting member may include a rotational cam rotatable by receiving the rotational force of an external driving motor, and the ice curdling unlaying member may include a rotational cam rotatable by receiving a rotational force transferred from the rotational cam of the ice ejecting member.
The driving force transfer unit may have a gear-like structure that teeth formed on an outer circumferential surface of the rotational cam of the ice ejecting member and teeth formed on an outer circumferential surface of the rotational cam of the ice curdling unlaying member are engaged with each other. The ice curdling unlaying member may be rotatable by the rotational force of the ice ejecting member.
The case main body may include an ejecting member mounting portion formed through one side thereof for installation of the ice ejecting member thereon, and a curdling unlaying member mounting portion formed above the ejecting member mounting portion for installation of the ice curdling unlaying member thereon.
In another embodiment, the driving force transfer unit may be implemented such that transfer of a rotational force between a pulley formed on the ice ejecting member and a pulley formed on the ice curdling unlaying member is enabled via belts.
A refrigerator as embodied and broadly described herein may include a refrigerator main body having a cooling chamber therein, a door to open or close the cooling chamber, an ice maker disposed in the cooling chamber, an ice bucket disposed below the ice maker, and a dispenser connected to the ice bucket.
In certain embodiments, the ice bucket may include a case main body forming an ice storage space therein and having an ice discharge port formed at a lower portion thereof, an ice ejecting member rotatably disposed on one side of the main body and having a plurality of blades, and an ice curdling unlaying member having a rotational shaft and an auger rotatable with performing a circular motion in response to rotation of the rotational shaft and configured to prevent ice cubes located above the ice ejecting member from being frozen in a curdled state.
The ice curdling unlaying member may include a rotational cam rotatable centering on the rotational shaft, and the auger may be provided in plurality disposed on the rotational cam to be in parallel to the rotational shaft. The ice ejecting member and the ice curdling unlaying member may receive a rotational force transferred by a driving force transfer unit.
The driving force transfer unit may have a gear-like structure that teeth formed on an outer circumferential surface of the ice ejecting member and teeth formed on an outer circumferential surface of the ice curdling unlaying member are engaged with each other, and the ice curdling unlaying member may be rotatable by the rotational force of the ice ejecting member.
Upon ejecting ice cubes from an ice dispensing apparatus installed in a refrigerator, a water purifier and the like, ice cubes in a frozen together, clustered state may be separated by augers provided within a storage space of an ice bucket, and the separated ice cubes may be ejected to outside by an ice ejector.
Also, when ice cubes are stored for a long time in the storage space of the ice bucket without being ejected out of an ice dispending apparatus, even if the ice ejecting member is driven, ice cubes which are attached to each other may still exist at an upper portion of the storage space of the ice bucket. To overcome this problem, the ice cubes may be separated into pieces so as to prevent mis-operation of the ice ejector, resulting in enhanced user convenience, reliability and economical efficiency.
Any reference in this specification to “one embodiment,” “an embodiment,” “example embodiment,” etc., means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the invention. The appearances of such phrases in various places in the specification are not necessarily all referring to the same embodiment. Further, when a particular feature, structure, or characteristic is described in connection with any embodiment, it is submitted that it is within the purview of one skilled in the art to effect such feature, structure, or characteristic in connection with other ones of the embodiments.
Although embodiments have been described with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this disclosure. More particularly, various variations and modifications are possible in the component parts and/or arrangements of the subject combination arrangement within the scope of the disclosure, the drawings and the appended claims. In addition to variations and modifications in the component parts and/or arrangements, alternative uses will also be apparent to those skilled in the art.
Number | Date | Country | Kind |
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10-2011--0106133 | Oct 2011 | KR | national |