The present invention relates to an ice tray driving device of an automatic ice-making machine mounted to a domestic electric refrigerator, and relates to the automatic ice-making machine using the ice tray driving device.
Some automatic ice-making machines mounted to domestic electric refrigerators have a structure in which two ice trays are turned to remove ice. A driving device for driving two trays is disclosed in Japanese Patent Unexamined Publication No. H02-230076. A conventional automatic ice-making machine is hereinafter described with reference to drawings.
Rotation of a motor (not shown) is transmitted to first gear 1 via a reduction gear (not shown). Gear 1 has gear region 1A formed in a range of substantially 90°, and the remaining toothless region 1B.
Second gear 2 and third gear 3 can mesh with gear region 1A of first gear 1 to rotate, but cannot mesh with toothless region 1B.
When gear 2 is meshing with gear region 1A and rotating, gear 3 is at rest and facing toothless region 1B. When gear 2 is at rest and facing toothless region 1B, gear 3 is meshing with gear region 1A and rotating.
Respective rotations of gear 2 and gear 3 are transmitted to trays 4 and 5. Therefore, tray 5 is horizontally at rest while tray 4 turns, and tray 4 is horizontally at rest while tray 5 turns.
In the conventional structure, however, for independently turning two trays, toothless region 1B must be set larger than gear region 1A in gear 1. These regions must be arranged so that gear 3 faces toothless region 1B when gear 2 faces gear region 1A and gear 3 faces gear region 1A when gear 2 faces toothless region 1B. Pitch circle diameter of gear 1 is thus larger than those of gear 2 and gear 3, and vertical size of the driving device is large. Therefore, when the driving device is installed in a refrigerator, the vertical occupied space thereof is required to be large.
When the ice tray driving device of the automatic ice-making machine has a large vertical size, height of an ice box for storing ice must be decreased to avoid interference between the ice tray driving device and the ice box and the ice storing amount is limited in the refrigerator.
The ice tray driving device for driving two trays in the automatic ice-making machine is therefore desired to have a small vertical size.
The present invention provides an ice tray driving device of an automatic ice-making machine that has a mesh start section for starting meshing of one of two output gears with a driving gear. The mesh start section includes a raised tooth, a column section, a recessed tooth, and a slide member. The raised tooth is formed by projecting at least one of the two output gears in the tooth width direction. The column section is axially adjacent to the driving gear. The recessed tooth is disposed in the column section and formed so as to mesh with the raised tooth. The slide member blocks the recessed tooth in the column section at a predetermined position. When the driving gear rotates, the slide member rotates together with the column section by a predetermined angle and then slide-contacts with the column section. When the driving gear rotates one of the two output gears, the slide member keeps the blockage of the recessed tooth with respect to the raised tooth of the output gear that is not rotated. The present invention provides an automatic ice-making machine using the ice tray driving device.
First ice tray 11 is molded of polypropylene of plastic resin. Ice tray 11 has a plurality of depressed areas 11A for determining an ice shape, depressed area frame 11B for collectively fixing depressed areas 11A, and shaft 11C formed at an end of the longitudinal central axis of depressed area frame 11B.
Second ice tray 12 is molded of polypropylene similarly to ice tray 11, and has depressed areas 12A, depressed area frame 12B, and shaft 12C.
Ice tray driving device (this is hereinafter called driving device) 13 holds shafts 11C and 12C of respective ice trays 11 and 12, and turns ice trays 11 and 12 if necessary to separate ice from the trays. A motor as a driving source and a reduction gear for decelerating and transmitting rotation of the motor are disposed in driving device 13.
Ice box 14 is disposed under ice trays 11 and 12 and stores the separated ice. The inside of ice box 14 includes partition (first ice storing section) 141 for storing ice supplied from ice tray 11 and partition (second ice storing section) 142 for storing ice supplied from ice tray 12.
First ice detecting lever 151 detects an amount of the ice stored in partition 141 in ice box 14. Second ice detecting lever 152 detects an amount of the ice stored in partition 142.
Tank 16 stores water to be supplied to ice trays 11 and 12. Water supply system 17 supplies the water in tank 16 to ice trays 11 and 12. Water supply system 17 has first pipe 171 for guiding water to ice tray 11, second pipe 172 for guiding water to ice tray 12, pump 173 for taking water out of tank 16, and switching valve 174 for changing the flow channel of the water supplied from pump 173. Controller 18 controls driving device 13 and water supply system 17. Ice trays 11 and 12 and ice box 14 are disposed in ice making room 6. Ice making room 6 is connected to cooler 9 for cooling air sucked from intake duct 8 and exhausting it through discharge duct 7. Water in ice trays 11 and 12 is cooled by cooler 9 via cold air. The cooler for cooling water in ice trays 11 and 12 may employ a method other than the method using the cold air.
Ice trays 11 and 12, driving device 13, ice box 14, ice detecting levers 151 and 152, tank 16, water supply system 17, controller 18, and cooler 9 constitute automatic ice-making machine 19.
The inner structure of driving device 13 is then described.
Case 20 forms the outer shell of driving device 13, and is a molded body of acrylonitrile-butadiene-styrene (ABS), namely plastic resin. A central part of case 20 is provided with two columnar bosses 201 and 202.
First abutting wall 21 forming a first abutting section is disposed on a side wall of case 20 close to first output gear 31. Second abutting wall 22 forming a second abutting section is disposed on a side wall of case 20 close to second output gear 32.
First output gear 31 is rotatably supported by columnar boss 201. The center of output gear 31 has shaft hole 311 recessed cylindrically in a view from case 20 side as shown in
Cylindrical shaft 312 projects from the center of output gear 31 toward ice tray 11. Output shaft 313 to be coupled to shaft 11C of ice tray 11 also projects from cylindrical shaft 312.
Between the gear of output gear 31 and cylindrical shaft 312, recessed section 314 is formed so as to surround cylindrical shaft 312, and working surface 315 radially going across the inside of recessed section 314 is formed.
The gear of output gear 31 also has first toothless section 316 where a plurality of teeth are removed.
Output gear 31 also has cylindrical first circumferential wall (hereinafter, wall) 317 axially adjacent to the gear section, and the outer diameter of wall 317 is set at the bottom circle diameter of the gear or shorter.
First raised tooth 318 is formed on wall 317. Tooth 318 projects from a side surface of the tooth adjacent to toothless section 316 in the tooth width direction, and projects radially to an extent where raised tooth 318 does not exceed the tip of the gear.
First notch 319 is formed by removing a part of wall 317 that is axially adjacent to first toothless section 316 and raised tooth 318.
First abutting raised section 317A forming the first abutting section is formed on wall 317 at a position adjacent to first abutting wall 21 of case 20 as shown in FIG. 15.
Second output gear 32 is rotatably supported by columnar boss 202 of case 20. The center of output gear 32 has shaft hole 321 recessed cylindrically in a view from the case 20 side as shown in
Cylindrical shaft 322 projects from the center of output gear 32 toward ice tray 12. Output shaft 323 to be coupled to shaft 12C of ice tray 12 also projects from cylindrical shaft 322.
Between the gear of output gear 32 and cylindrical shaft 322, recessed section 324 is formed so as to surround cylindrical shaft 322, and working surface 325 radially going across the inside of recessed section 324 is formed.
The gear of output gear 32 also has second toothless section 326 where a plurality of teeth are removed.
Output gear 32 also has second circumferential wall (hereinafter, wall) 327 axially adjacent to the gear section, and the outer diameter of wall 327 is set at the bottom circle diameter of the gear or shorter.
Second raised tooth 328 is formed on wall 327. Tooth 328 projects from a side surface of the tooth adjacent to toothless section 326 in the tooth width direction, and projects radially to an extent where raised tooth 328 does not exceed the tip of the gear.
Second notch 329 is formed by removing a part of wall 327 that is axially adjacent to second toothless section 326 and raised tooth 328.
Second abutting raised section 327A forming the second abutting section is formed on wall 327 at a position adjacent to second abutting wall 22 of case 20.
First transmission gear 41 rotates coaxially with output gear 31. The side of transmission gear 41 facing to output gear 31 has cylindrical shaft 411 and shaft hole 412 penetrating through the center of cylindrical shaft 411. Shaft hole 412 engages with cylindrical shaft 312 of output gear 31. The side of transmission gear 41 facing to output gear 31 also has sectorial raised section 415 extending axially.
When transmission gear 41 is rotating and raised section 415 is traveling in recessed section 314 of output gear 31, output gear 31 is at rest. After raised section 415 of transmission gear 41 abuts on working surface 315 of output gear 31, transmission gear 41 and output gear 31 rotate coaxially together.
Second transmission gear 42 rotates coaxially with output gear 32. The side of transmission gear 42 facing to output gear 32 has cylindrical shaft 421 and shaft hole 422 penetrating through the center of cylindrical shaft 421. Shaft hole 422 engages with cylindrical shaft 322 of output gear 32. The side of transmission gear 42 facing to output gear 32 also has sectorial raised section 425 extending axially.
When transmission gear 42 is rotating and raised section 425 is traveling in recessed section 324 of output gear 32, output gear 32 is at rest. After raised section 425 of transmission gear 42 abuts on working surface 325 of output gear 32, transmission gear 42 and output gear 32 rotate coaxially together.
Driving gear 43 is disposed between output gear 31 and output gear 32 so that the rotation axes of the three gears form a triangle. Driving gear 43 engages with both output gear 31 and output gear 32. In a reference position state, driving gear 43 faces to both toothless section 316 of output gear 31 and toothless section 326 of output gear 32, but does not mesh with any one of output gear 31 and output gear 32.
While, transmission gear 41 coaxial with output gear 31 and transmission gear 42 coaxial with output gear 32 have no toothless section, so that transmission gears 41 and 42 always mesh with driving gear 43. When driving gear 43 is rotating, transmission gears 41 and 42 always rotate in the same direction.
Driving gear 43 has column section 431 coaxially adjacent to the gear, and column section 431 has recessed tooth 432 formed by extending one tooth trough of driving gear 43 as shown in FIG. 15.
Column section 431 is provided with slide member 44. Slide member 44 covers recessed tooth 432. When driving gear 43 rotates, slide member 44 rotates with column section 431 by a predetermined angle and then slide-contacts with column section 431.
Slide member 44 has semicylinder 441, collar 442, and contact piece 443. Semicylinder 441 covers the outer surface of column section 431 by more than half and slidably contacts with the outer surface. Collar 442 extends radially from an end of semicylinder 441. Contact piece 443 is disposed on collar 442 and on the opposite side to semicylinder 441. Contact piece 443 abuts on and slide-contacts with one of wall 317 and wall 327.
When driving gear 43 rotates output gear 31 from the reference position, contact piece 443 of slide member 44 travels to wall 327 through notch 319 to stop. Contact piece 443 blocks recessed tooth 432 of column section 431 with respect to raised tooth 328 of output gear 32 to prevent meshing of recessed tooth 432 with raised tooth 328 (
When driving gear 43 rotates output gear 32 from the reference position, contact piece 443 of slide member 44 travels to wall 317 through notch 329 to stop. Contact piece 443 blocks recessed tooth 432 of column section 431 with respect to raised tooth 318 of output gear 31 to prevent meshing of recessed tooth 432 with raised tooth 318 (
Raised teeth 318 and 328, column section 431, recessed tooth 432, and slide member 44 constitute a mesh start section.
Gear 45 is unitarily molded coaxially with driving gear 43. Pinion gear 46 meshes with gear 45. Gear 47 is unitarily molded coaxially with driving pinion gear 46.
Worm gear 48 meshes with gear 47. Worm gear 48 has shaft 481 at an end of its rotating axis and a rectangular hole at the other end of the rotating axis. Shaft 481 is supported by a bearing disposed in case 20. The hole engages with a rectangular coupling plate (not shown) pressed into a shaft (not shown) of motor 49. When motor 49 rotates, the coupling plate rotates to transmit the rotation of motor 49 to worm gear 48. The rotation of motor 49 is therefore transmitted to the shaft, the coupling plate, worm gear 48, gear 47, pinion gear 46, gear 45, driving gear 43, transmission gears 41 and 42, and output gears 31 and 32 in that order.
Under parts of output gears 31 and 32 of the present embodiment are then described.
In
First ice detecting shaft (hereinafter, shaft) 61 is turned by output gear 31. Shaft 61 has outer shaft 611, inner shaft 612, torsion coil spring 613, and block section 614. Outer shaft 611 is coupled to ice detecting lever 151. Inner shaft 612 is driven by output gear 31. Torsion coil spring 613 couples outer shaft 611 with inner shaft 612. Block section 614 blocks an operation of first switch lever 71 when ice in partition 141 of ice box 14 is less than a predetermined amount.
Second ice detecting shaft (hereinafter, shaft) 62 is turned by output gear 32. Shaft 62 has outer shaft 621, inner shaft 622, torsion coil spring 623, and block section 624. Outer shaft 621 is coupled to ice detecting lever 152. Inner shaft 622 is driven by output gear 32. Torsion coil spring 623 couples outer shaft 621 to inner shaft 622. Block section 624 blocks an operation of second switch lever 72 when ice in partition 142 of ice box 14 is less than a predetermined amount.
First spring 631 is a helical extension spring disposed on the shaft 61 side, and second spring 632 is a helical extension spring disposed on the second ice detecting shaft 62 side. Spring 631 is disposed between shaft 61 and case 20 so that its tension moves lever 151 coupled to shaft 61 into partition 141 of ice box 14. Spring 632 is disposed between shaft 62 and case 20 so that its tension moves lever 152 coupled to shaft 62 into partition 142 of ice box 14. This structure forms an ice detecting section.
First switch lever (hereinafter, lever) 71 lies under output gear 31, is driven by output gear 31, and operates first switch 51.
When ice tray 11 lies at a horizontal position or an ice separation position, or when lever 151 goes into partition 141 by more than a predetermined depth, lever 71 makes switch 51 to generate an OFF signal. The latter state means shortage of ice in partition 141 of ice box 14.
Lever 71 has rotating shaft 711 and three projections 712, 713, and 714. Projection 712 contacts with and is driven by outer cam 81 as shown in
Second switch lever (hereinafter, lever) 72 lies under output gear 32, is driven by output gear 32, and operates second switch 52.
When ice tray 12 lies at a horizontal position or an ice separation position, or when lever 152 goes into partition 142 by more than a predetermined depth, lever 72 makes switch 52 to generate an OFF signal.
Lever 72 has rotating shaft 721 and three projections 722, 723, and 724. Projection 722 contacts with and is driven by second outer cam 82 as shown in
Coil springs 73 exert energizing force to switch levers 71 and 72.
In
In
In
In
Cover 100 and case 20 form an outer shell of driving device 13. Shaft hole 101 to be engaged with cylindrical shaft 312 of output gear 31 and shaft hole 102 to be engaged with cylindrical shaft 322 of output gear 32 are disposed near the center of cover 100.
Similarly, in
At the reference position, as shown in
Operations of the ice tray driving device having such a structure in an automatic ice-making machine are described with reference to drawings.
When motor 49 is started, worm gear 48 rotates. The rotation of worm gear 48 is transmitted to driving gear 43 via worm wheel gear 47, pinion gear 46, and gear 45.
An operation of separating ice from ice tray 11 is described with reference to
When driving device 13 separates ice from ice tray 11, driving device 13 rotates motor 49 to rotate driving gear 43 clockwise. When driving gear 43 is rotated clockwise, transmission gear 41 meshing with driving gear 43 starts to rotate counterclockwise. Raised section 415 of transmission gear 41 abuts on working surface 315 of output gear 31, and transmission gear 41 and output gear 31 start to rotate together. At the reference position shown in
When slide member 44 stops, semicylinder 441 directs its outer periphery toward raised tooth 328 of output gear 32. In other words, semicylinder 441 blocks recessed tooth 432 with respect to raised tooth 328, and opens recessed tooth 432 with respect to raised tooth 318.
While driving gear 43 rotates clockwise, output gear 31 turns ice tray 11 in the ice separating direction.
Transmission gear 42 is coaxially overlapped on output gear 32. While driving gear 43 rotates clockwise, raised section 425 of transmission gear 42 moves in a separating direction from working surface 325 of output gear 32. Therefore, the rotation of transmission gear 42 is not transmitted to output gear 32, output gear 32 stops at the reference position, and toothless section 326 and driving gear 43 are kept in the facing state. Output shaft 323 therefore remains at rest, and hence ice tray 12 does not turn and is on standby at the horizontal position.
Even when output gear 32 is near rotation in response to the rotation of transmission gear 42, second abutting raised section 327A of output gear 32 abuts on second abutting wall 22 of case 20 as shown in FIG. 16A. Thus, output gear 32 is not driven by the rotation of transmission gear 42, and ice tray 12 is kept in the horizontal state.
Next, when ice tray 11 arrives at a first ice separation position, driving device 13 determines completion of the ice separation and stops the rotation of motor 49. Then, for returning ice tray 11 to the horizontal position, motor 49 rotates driving gear 43 counterclockwise.
When driving gear 43 is rotated counterclockwise, column section 431 and slide member 44 also rotate counterclockwise. At this time, contact piece 443 of slide member 44 separates from the abutting position on the outer periphery of wall 327 of output gear 32, and contacts with the abutting position on the outer periphery of wall 317 of output gear 31 as shown in FIG. 18A. While driving gear 43 rotates counterclockwise, contact piece 443 slide-contacts with wall 317 of output gear 31. Slide member 44 stops also at this position with the outer periphery of semicylinder 441 faced to raised tooth 328.
While output gear 31 and transmission gear 41 rotate toward the reference positions, transmission gear 42 also rotates toward the reference position. While, output gear 32 remains at rest at the reference position. At this time, raised tooth 328 is abutting on the outer periphery of semicylinder 441, and semicylinder 441 blocks recessed tooth 432. Therefore, even when output gear 32 is near rotation in response to the rotation of transmission gear 42, output gear 32 does not mesh with driving gear 43.
When ice tray 11 returns to the proximity of the horizontal position and output gear 31 returns to the proximity of the reference position, notch 319 faces contact piece 443 of slide member 44 as shown in FIG. 18B. Contact piece 443 travels toward wall 327 of output gear 32 through notch 319 as shown in FIG. 18C.
When output gear 31 arrives at the reference position, driving device 13 determines the return of ice tray 11 to the horizontal position and stops motor 49. At this time, contact piece 443 stops between wall 317 and wall 327.
An operation of separating ice from ice tray 12 is described with reference to
When driving device 13 separates ice from ice tray 12, driving device 13 rotates motor 49 to rotate driving gear 43 counterclockwise.
When driving gear 43 is rotated counterclockwise, transmission gear 42 meshing with driving gear 43 starts to rotate clockwise. Raised section 425 of transmission gear 42 abuts on working surface 325 of output gear 32, and transmission gear 42 and output gear 32 start to rotate together. At the reference position shown in
When slide member 44 stops, semicylinder 441 directs its outer periphery toward raised tooth 318 of output gear 31. In other words, semicylinder 441 blocks recessed tooth 432 with respect to raised tooth 318, and opens recessed tooth 432 with respect to raised tooth 328.
While driving gear 43 rotates counterclockwise, output gear 32 turns ice tray 12 in the ice separating direction.
Transmission gear 41 is coaxially overlapped on output gear 31. While driving gear 43 rotates counterclockwise, raised section 415 of transmission gear 41 moves in a separating direction from working surface 315 of output gear 31. Therefore, the rotation of transmission gear 41 is not transmitted to output gear 31, output gear 31 stops at the reference position, and toothless section 316 and driving gear 43 are kept in the facing state. Output shaft 313 therefore remains at rest, and hence ice tray 11 does not turn and is on standby at the horizontal position.
Even when output gear 31 is near rotation in response to the rotation of transmission gear 41, first abutting raised section 317A of output gear 31 abuts on first abutting wall 21 of case 20 as shown in FIG. 17A. Thus, output gear 31 is not driven by the rotation of transmission gear 41, and ice tray 11 is kept in the horizontal state.
Next, when ice tray 12 arrives at a second ice separation position, driving device 13 determines completion of the ice separation and stops the rotation of motor 49. Then, for returning ice tray 12 to the horizontal position, motor 49 rotates driving gear 43 clockwise.
When driving gear 43 is rotated clockwise, column section 431 and slide member 44 also rotate clockwise. At this time, contact piece 443 of slide member 44 separates from the abutting position on the outer periphery of wall 317 of output gear 31 and contacts with the abutting position on the outer periphery of wall 327 of output gear 32 as shown in FIG. 19A. While driving gear 43 rotates clockwise, contact piece 443 slide-contacts with wall 327 of output gear 32. Slide member 44 stops also at this position with the cylindrical surface of semicylinder 441 faced to raised tooth 318.
While output gear 32 and transmission gear 42 rotate toward the reference positions, transmission gear 41 also rotate toward the reference position. While, output gear 31 remains at rest at the reference position. At this time, raised tooth 318 is abutting on the outer periphery of semicylinder 441, and semicylinder 441 blocks recessed tooth 432. Therefore, even when output gear 31 is near rotation in response to the rotation of transmission gear 41, output gear 31 does not mesh with driving gear 43.
When ice tray 12 returns to the proximity of the horizontal position and output gear 32 returns to the proximity of the reference position, notch 329 faces contact piece 443 of slide member 44 as shown in FIG. 19B. Contact piece 443 travels toward wall 317 of output gear 31 through notch 329 as shown in FIG. 19C.
When output gear 32 arrives at the reference position, driving device 13 determines the return of ice tray 12 to the horizontal position and stops motor 49. At this time, contact piece 443 stops between wall 317 and wall 327.
The detection of a position of each ice tray is described with reference to
The position of ice tray 11 is detected based on detecting a rotation position of output gear 31.
When ice tray 11 arrives at the ice separation position, as shown in
On receiving the OFF signal from switch 51, controller 18 changes the rotation direction of motor 49 and turns ice tray 11 to return to the horizontal position. When ice tray 11 returns to the horizontal position, lever 71 is operated by raised tooth 81A as shown in FIG. 8A. Switch 51 then generates an OFF signal again. On receiving the OFF signal, controller 18 stops motor 49 to stop ice tray 11 at the horizontal position.
Similarly, the position of ice tray 12 is detected based on detecting a rotation position of output gear 32.
When ice tray 12 arrives at the second ice separation position, as shown in
On receiving the OFF signal from switch 52, controller 18 changes the rotation direction of motor 49 and turns ice tray 12 to return to the horizontal position. When ice tray 12 returns to the horizontal position, lever 72 is operated by raised tooth 82A as shown in FIG. 10A. Switch 52 then generates an OFF signal again. On receiving the OFF signal, controller 18 stops motor 49′ to stop ice tray 12 at the horizontal position.
An operation of detecting an amount of ice in ice box 14 is described with reference to
The amount of ice stored in ice box 14 is detected based on whether or not levers 151 and 152 go into ice box 14 by more than a predetermined depth.
A case of detecting an amount of ice stored in partition 141 of ice box 14 is described. When output gear 31 rotates to separate from the horizontal position, shaft 61 is released from constraint of raised section 91A of inner cam 91. Shaft 61 is turned by tension of first spring 631 and faces recessed section 91B. This situation is shown in FIG. 12A and FIG. 12B. Lever 151 connected to shaft 61 also turns, so that lever 151 goes into partition 141 of ice box 14 as shown in FIG. 2.
At this time, projection (block section) 614 of shaft 61 faces projection 714 of lever 71 as shown in
On receiving the OFF signal, controller 18 detects that the ice is lacking in partition 141. When the ice is lacking in partition 141, ice tray 11 turns to the first ice separation position. At this time, raised section 91C returns inner shaft 612 of shaft 61 as shown in
When the ice amount in partition 141 is sufficient, lever 151 does not go into partition 141 by more than the predetermined depth, and the turning angle of shaft 61 does not exceed the predetermined value. Therefore, projection 614 cannot press projection 714 of lever 71 and hence no OFF signal is generated from switch 51. Controller 18 determines that the ice amount is sufficient.
A case of detecting an amount of ice stored in partition 142 of ice box 14 is then described. When output gear 32 rotates to separate from the horizontal position, inner shaft 622 of shaft 62 is released from constraint of raised section 92A of inner cam 92. Shaft 62 is turned by tension of second spring 632 and faces recessed section 92B (FIG. 14A and FIG. 14B). Lever 152 connected to shaft 62 also turns, so that lever 152 goes into partition 142 of ice box 14.
At this time, projection (block section) 624 of shaft 62 faces projection 724 of lever 72 as shown in
On receiving the OFF signal, controller 18 detects that the ice is lacking in partition 142. When the ice is lacking in partition 142, ice tray 12 turns to the second ice separation position. At this time, raised section 92C returns inner shaft 622 of shaft 62 as shown in
When the ice amount in partition 142 is sufficient, lever 152 does not go into partition 142 by more than the predetermined depth, and the turning angle of shaft 62 does not exceed the predetermined value. Therefore, projection 624 cannot press projection 724 of lever 72 and hence no OFF signal is generated from switch 52. Controller 18 determines that the ice amount is sufficient. Controller 18 determines positions of ice trays 11 and 12 and excess or deficiency of the ice amount in ice box 14 based on a combination of the rotation direction of motor 49 and ON and OFF of switches 51 and 52. Disposing a timer (not shown) allows certain classification of the information.
The ice tray driving device of the automatic ice-making machine of the present embodiment has output gears 31 and 32 for turning respective ice trays 11 and 12, and driving gear 43 for driving output gears 31 and 32. The number of teeth of driving gear 43 is smaller than those of output gears 31 and 32, and driving gear 43 is disposed in a region formed between output gears 31 and 32. Transmission gears 41 and 42 are disposed in respective transmission passages between output gear 31 and driving gear 43 and between output gear 32 and driving gear 43, respectively. Transmission gears 41 and 42 have a section where they individually rotate in cooperation with driving gear 43 and a section where they rotate together coaxially with output gears 31 and 32, respectively.
When driving gear 43 drives transmission gear 41, transmission gear 41 and output gear 31 coaxially rotate together to turn ice tray 11. At this time, transmission gear 42 rotates, but does not transmit the rotation to output gear 32. Ice tray 12 is therefore at rest at the horizontal position.
When transmission gear 42 and output gear 32 coaxially rotate together, ice tray 12 turns. At this time, transmission gear 41 rotates, but does not transmit the rotation to output gear 31. Ice tray 11 is therefore at rest at the horizontal position.
In other words, driving gear 43 has teeth of which number is smaller than those of output gears 31 and 32, and is disposed in a small region formed between output gears 31 and 32. When the structure is designed so that rotation is transmitted to transmission gear 41 coaxial with output gear 31 and rotation is transmitted to transmission gear 42 coaxial with output gear 32, the vertical size of driving device 13 can be reduced and hence the occupied space in refrigerator can be suppressed.
Output gears 31 and 32 have respective cylindrical walls 317 and 327 axially adjacent to respective gear sections. Raised tooth 318 formed by projecting one of teeth of output gear 31 in the tooth width direction is disposed on wall 317, and raised tooth 328 formed by projecting one of teeth of output gear 32 in the tooth width direction is disposed on wall 327. Output gear 31 has notch 319 circumferentially adjacent to raised tooth 318 in wall 317, and output gear 32 has notch 329 circumferentially adjacent to raised tooth 328 in wall 327. The ice tray driving device of the automatic ice-making machine of the present embodiment also has slide member 44. Slide member 44 has contact piece 443 that abuts on and slide-contacts with one of walls 317 and 327. When driving gear 43 rotates output gear 31, contact piece 443 of slide member 44 travels to wall 327 through notch 319 to stop. Semicylinder 441 then blocks recessed tooth 432 of column section 431 to prevent mesh of raised tooth 328 of output gear 32 with recessed tooth 432. When driving gear 43 rotates output gear 32, contact piece 443 travels to wall 317 through notch 329 to stop. Semicylinder 441 then blocks recessed tooth 432 to prevent mesh of raised tooth 318 of output gear 31 with recessed tooth 432. When driving gear 43 lies at the reference position, contact piece 443 of slide member 44 lies at a position where contact piece 443 does not contact with either of walls 317 and 327. When raised tooth 318 of output gear 31 meshes with recessed tooth 432 of driving gear 43 to rotate output gear 31 toward the first ice separation position, contact piece 443 of slide member 44 travels through notch 319 and abuts on wall 327 to stop. When raised tooth 328 of output gear 32 meshes with recessed tooth 432 of driving gear 43 to rotate output gear 32 toward the second ice separation position, contact piece 443 of slide member 44 travels through notch 319 and abuts on wall 317 to stop. In either case, slide member 44 having semicylinder 441 blocks recessed tooth 432 of column section 431 with respect to either of raised teeth of output gears 31 and 32 to disable meshing with recessed tooth 432. When driving gear 43 rotates output gear 31 from the first ice separation position toward the reference position, contact piece 443 of slide member 44 moves from the abutting position on wall 327 to the abutting position on wall 317 and stands by. Slide member 44 releases the blocking of recessed tooth 432 of column section 431 only with respect to raised tooth 318 of output gears 31 to allow the mesh. Then, contact piece 443, on facing to notch 319, passes through notch 319 and returns to the reference position. While, when driving gear 43 rotates output gear 32 from the second ice separation position toward the reference position, contact piece 443 of slide member 44 moves from the abutting position on wall 317 to the abutting position on wall 327 and stands by. Slide member 44 releases the blocking of recessed tooth 432 of column section 431 only with respect to raised tooth 328 of output gear 32 to allow the mesh. Then, contact piece 443, on facing to notch 329, passes through notch 329 and returns to the reference position. Thus, slide member 44 has a simple structure where it is held by driving gear 43, only one of ice trays 11 and 12 can be driven, driving device 13 can be downsized, and its assembling property is improved. Ice trays 11 and 12 are turned between the ice separation position and the horizontal position without transmission gear 41 or 42. Therefore, when driving gear 43 starts to invert, ice trays 11 and 12 instantly start to turn.
In the ice tray driving device of the automatic ice-making machine of the present embodiment, case 20 has abutting walls 21 and 22, and output gears 31 and 32 have abutting raised sections 317A and 327A, respectively. Abutting wall 21 and abutting raised section 317A form the first abutting section, and abutting wall 22 and abutting raised section 327A form the second abutting section. At the reference position, the first abutting section prevents output gear 31 from rotating during the rotation of output gear 32. At the reference position, the second abutting section prevents output gear 32 from rotating during the rotation of output gear 31. This structure certainly keeps the suspended ice tray at the horizontal position.
The ice tray driving device of the present embodiment has outer cams 81 and 82 on the lower surfaces of output gears 31 and 32, respectively. Shaft 61 coupled to lever 151 is driven by outer cam 81, and shaft 62 coupled to lever 152 is driven by outer cam 82. Controller 18 recognizes which one of ice trays 11 and 12 is short of ice. Controller 18 can preferentially make ice in the ice tray short of ice.
The ice tray driving device of the present embodiment has inner cams 91 and 92 on the lower surfaces of output gears 31 and 32, respectively. Inner cams 91 and 92 operate switch levers 71 and 72 disposed under output gears 31 and 32, respectively. This structure allows controller 18 to detect turning positions of ice trays 11 and 12 and to stop the turnings, and allows each ice tray to certainly stop at the ice separation position or horizontal position.
The present invention provides an ice tray driving device of an automatic ice-making machine that has a mesh start section for starting the mesh of one of two output gears with a driving gear. The mesh start section includes a raised tooth, a column section, a recessed tooth, and a slide member. The raised tooth is formed by projecting at least one tooth of the two output gears in the tooth width direction. The column section is axially adjacent to the driving gear. The recessed tooth is disposed in the column section and formed so as to mesh with the raised tooth. The slide member blocks the recessed tooth in the column section at a predetermined position. When the driving gear rotates, the slide member rotates together with the column section by a predetermined angle and then slide-contacts with the column section. When the driving gear rotates one of the two output gears, the slide member keeps the blockage of the recessed tooth with respect to the raised tooth of the output gear that is not rotated, and prevents meshing of the recessed tooth with the raised tooth of the output gear that is not rotated. Thus, the raised tooth can be meshed with the recessed tooth only by facing of them regardless of size of the driving gear, two output gears can be individually driven, and the ice tray driving device can be downsized.
Number | Date | Country | Kind |
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2002-059935 | Mar 2002 | JP | national |
This application is a continuation-in-part application of international application PCT/JP03/02575, filed Mar. 5, 2003.
Number | Name | Date | Kind |
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4852359 | Mazzotti | Aug 1989 | A |
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5400605 | Jeong | Mar 1995 | A |
5617728 | Kim et al. | Apr 1997 | A |
5970725 | Lee | Oct 1999 | A |
6058720 | Ryu | May 2000 | A |
Number | Date | Country |
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2-230076 | Sep 1990 | JP |
6-241627 | Sep 1994 | JP |
8-110134 | Apr 1996 | JP |
8-110135 | Apr 1996 | JP |
2002-130877 | May 2002 | JP |
2002-130883 | May 2002 | JP |
Number | Date | Country | |
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20040177638 A1 | Sep 2004 | US |
Number | Date | Country | |
---|---|---|---|
Parent | PCT/JP03/02575 | Mar 2003 | US |
Child | 10808533 | US |