IDC tool with extended reach

Abstract

A tool system for inserting an insulated wire between knife blades of an insulation displacement type electrical connector, in which the reach of the tool is expanded by use of a an extension member easily inserted between a punch down tool and a wire end insert tool.

Description

DRAWING SUMMARY

FIG. 1 including separate views 1a, 1b, 1c, 1d, 1e, and 1f is a perspective view of a tool system including a punch-down tool together with my unique tool extension device, and showing how either a 110 blade or a 66 blade may be selectively supported from the tool extension device;

FIG. 2 a is a perspective view, showing how the upper end of my tool extension device fits into the hollow lower end of a punch-down tool;

FIG. 2 b is a perspective view of my tool extension device showing both its male upper end and female lower end; and

FIG. 2 c is a fragmentary cross-sectional view showing how the slot and detent of the male connection end of either the extension device or the wire insert tool fits into a hollow female connection on the punch-down tool or extension device, and is locked in place by the associated spring.

Claims

1. An extension device for a punch-down tool to support a wire insert tool in an extended position and locked against both rotational and longitudinal movement, comprising: an elongated generally tubular body having a length of about one and one-half to four inches;the body having a lower driving end with a hollow cylindrical configuration upon whose outer surface a circumferential groove is formed, having a locking spring carried in the circumferential groove which extends around most but not all of the circumference of the driving end, and having at one point in the circumferential groove a single hole through the wall of the body, the spring also having an in-turned end which is adapted to engage the hole and become locked in it; andthe upper end of the elongated body having formed in its exterior surface a longitudinal slot whose upper end portion is sloped to provide a ramp, the ramp having a peak, and whose lower end portion is indented to form a detent;such that if the upper end of the elongated body could be inserted into its own hollow lower end, the longitudinal slot would then receive and engage the inturned end of the spring, and when the spring end point passed the peak of the ramp it would then drop down into the detent and the two end portions of the tubular body would then be locked in place both rotationally and longitudinally relative to each other.

2. A tool system for inserting an insulated wire between the knife blades of an insulation displacement connector, comprising: a punch-down tool having a hollow cylindrical lower driving end upon whose outer surface a circumferential groove is formed;a locking spring disposed within the circumferential groove and extending around most but not all of the circumference of the driving end and having an inturned locking end which engages a hole in the groove wall;an extension device of generally tubular configuration, having an upper end portion in whose exterior surface a longitudinal slot is formed, the slot having an upper end portion sloped to provide a ramp, its lower end portion being indented to form a detent;the upper end of the extension device being inserted into the hollow cylindrical lower driving end of the punch-down tool such that the longitudinal slot in the extension device then receives and engages the inturned end of the spring on the punch-down tool so as to lock the extension device both rotationally and longitudinally relative to the punch-down tool;the lower end portion of the extension device having a hollow cylindrical lower driving end with a circumferential groove formed upon its outer surface, and having a locking spring extending around most but not all of the circumference of the driving end, the extension device having at one point in its circumferential groove a single hole engaged by the in-turned end of the spring;a wire end insert tool having an upper end portion in whose exterior surface a longitudinal slot is formed, the slot being sloped and its lower end portion indented to form a detent; andthe upper end portion of the wire end insert tool being inserted into the hollow lower driving end of the extension device such that the longitudinal slot in the wire end insert tool then receives and engages the inturned end of the spring on the extension device, which then locks the wire end insert tool both rotationally and longitudinally relative to the punch-down tool.

3. A tool system with an extended reach for selectively inserting an insulated wire between the knife blades of an insulation displacement type electrical connector, comprising: a punch-down tool having a hollow cylindrical lower driving end which forms the female part of a mechanical connector;an extension device of generally tubular configuration about one and a half to four inches in length, having an upper end portion which forms the male part of a mechanical connector;the upper end portion of the extension device being inserted into the hollow cylindrical lower driving end of the punch-down tool so as to lock the extension device both rotationally and longitudinally relative to the punch-down tool;the lower end portion of the extension device having a hollow cylindrical lower driving end which forms the female part of a mechanical connector;a wire end insert tool having an upper end portion which forms the male part of a mechanical connector; andthe male connector of the wire end insert tool being inserted into the female connector of the extension device to lock it both rotationally and longitudinally relative to the punch-down tool.

4. A tool system as in claim 3 wherein in its operative position the cut side of the punch-down tool remains aligned with the cut side of the wire insert tool.