To recover hydrocarbons or other types of fluids from subterranean reservoirs, wells are drilled through subterranean formations into such reservoirs. The drilling is typically accomplished by using a drilling assembly that is attached to a drill pipe. In addition to drilling wells to recover fluids from reservoirs, wells can also be drilled for the purpose of injecting fluids (e.g., liquids or gas) into subterranean reservoirs.
At the start of a drilling operation, a drill plan is developed, in which the trajectory of the well is planned based on existing knowledge regarding the subterranean structure acquired using various techniques, such as seismic or electromagnetic surveying, wellbore logging, and so forth. However, in many cases, the initial drill plan may not be optimal, and the well drilled according to the trajectory of this initial well plan may not allow for optimal fluid flow (e.g., fluid production or injection).
In general, according to an embodiment, a method of controlling well drilling includes receiving information relating to a trajectory of a well, and simulating fluid flow in the well according to the received information. Simulating the fluid flow comprises simulating production flow assurance that seeks to reduce a multiphase holdup effect. In response to results of the simulating, a further trajectory for further drilling of the well is identified.
Other or alternative features will become apparent from the following description, from the drawings, and from the claims.
Some embodiments of the invention are described with respect to the following figures:
As used here, the terms “above” and “below”; “up” and “down”; “upper” and “lower”; “upwardly” and “downwardly”; and other like terms indicating relative positions above or below a given point or element are used in this description to more clearly describe some embodiments of the invention. However, when applied to equipment and methods for use in wells that are deviated or horizontal, such terms may refer to a left to right, right to left, or diagonal relationship as appropriate.
In general, some embodiments of the present invention include methods and accompanying systems for optimization of drilling and producing a well (for example, a horizontal leg of a well) by considering the tortuosity and/or undulation effects of the well trajectory in real-time while drilling. The undulations of well trajectory in multiphase flow (flow having multiple phases of fluid) induces “three-phase holdup” and, in essence, the three-phase holdup accounts for changes in trajectory along the well path (or proposed well path) that cause reduced production due to heavier fluids building up in the lower sections (sections having greater than 90° deviation and troughs) as well as lighter fluids accumulating in the higher sections (sections less than 90° deviation and traps) of the well. The management of the three-phase holdup effect is an integral part of “flow assurance.”
To begin a drilling operation, an initial well plan is generated, where the well plan defines an initial trajectory for a well. The planned trajectory may be based on incomplete information or wrong assumptions regarding the subterranean structure into which the well is to be drilled. Consequently, a well that is drilled according to this initial trajectory may not provide optimal fluid flow performance, for either fluid production or fluid injection (e.g., production of hydrocarbons or other fluids, or injection of liquids or gas).
In accordance with some embodiments, a technique is provided to allow for real-time alteration of the trajectory of the well during drilling of the well. As sections of the well are drilled, real-time information regarding the drilling is acquired, where the information regarding the drilling can include one or more of the following: measurements acquired by sensors associated with drilling equipment; information regarding the geometric position of a bottomhole drilling assembly of the drilling equipment; and so forth. Based on the information acquired in real-time, changes to the current trajectory of the well can be proposed. Fluid flow simulations are performed based on the proposed modified trajectories of the well. Based on results of the simulations, a technique according to some embodiments determines which of the proposed modified trajectories would provide for improved (or optimal) fluid flow performance. Note that the proposed modified trajectories may not provide for improved fluid flow performance over the current trajectory, in which case the proposed modified trajectories would be discarded. However, if one of the proposed modified trajectories would provide for improved fluid flow performance, then the proposed modified trajectory would be selected for use in further drilling of the well.
The process of proposing modified trajectories and possibly selecting one of the proposed modified trajectories for further drilling are performed iteratively on a real-time basis during the well drilling operation. The process of acquiring real-time information about the drilling, proposing one or more modified well trajectories, simulating fluid flow performance based on the one or more proposed modified trajectories, and possibly selecting one of the one or more proposed modified well trajectories for further drilling, is iteratively repeated after each length of well has been drilled. In this manner, the trajectory of the well can be controlled in a real-time basis that takes into account fluid flow performance of the well as determined by simulations performed during the drilling operation.
In accordance with some embodiments, the fluid flow simulation includes three-phase holdup flow assurance simulation of fluid flow inside the well. Fluid flow assurance seeks to reduce occurrence of mixtures of different types of fluids that can reduce fluid flow performance. Note that certain mixtures of fluid can cause the viscosity of the combined fluid to be increased, which can reduce fluid flow. The term “three-phase holdup” refers to mixtures of oil, water, and gas that can increase tortuosity in the well which can interfere with optimal fluid flow performance. The three-phase holdup effect is caused by buildup of certain fluids (such as gas and water) in certain segments of the well that reduce fluid flow. The management of the three-phase holdup effect is referred to as “flow assurance.”
In addition to results of the simulation that takes into account a proposed well trajectory change, other constraints are also considered in identifying a further trajectory (which may be modified from the current trajectory) to perform further drilling. Examples of such constraints include one or more of the following: structural well geometry (e.g., distance of a drilling assembly to a boundary of a reservoir, a resistivity profile, etc.); fluid distribution (e.g., porosity distribution, resistivity distribution, etc.), and other constraints.
The well 100 is drilled by drilling equipment 106 that includes a bottomhole drilling assembly 108 that is carried on a drill pipe 110. The drill pipe 110 extends from a platform 112 that is located at the earth surface. In the example of
As illustrated in
Based on the initial well plan, initial geological model, and initial drill plan, an initial trajectory for the well is selected (at 208). The initial trajectory is based on a current understanding of the subterranean structure as reflected by the initial geological model, and based on the well plan and drill plan. However, as the initial geological model may not provide an accurate representation of the physical subterranean structure through which the well is to be drilled, optimal fluid flow performance may not be achievable using a well having the initial trajectory selected at 208.
According to the current trajectory (which is the initial trajectory when the drilling operation first starts), a selected length of the well is drilled (at 210). The selected length of the well according to the current trajectory to be drilled is configurable by the drilling operator. The notion here is that after drilling each selected length of the well, the process of optimizing the well trajectory is repeated to provide for real-time alteration of the trajectory to achieve optimal (or improved) fluid flow performance. The well trajectory optimization is performed after drilling each selected length of the well and before completing the total length of the well (as defined by the well plan).
During drilling of the selected length of the well (or shortly after drilling the selected length of the well), real-time measurement data is acquired (at 212) along the well path. The acquired real-time measurement data can include resistivity data (which provides an understanding of the distribution of resistivity in the surrounding formation at the current position of the bottomhole drilling assembly), porosity data (which provides a distribution of the porosity of the surrounding formation), or other data. The real-time measurement data is acquired using one or plural sensors of the drilling equipment.
In addition, the current position of the bottomhole drilling assembly of the drilling equipment within the subterranean structure is calculated (at 214). The position of the bottomhole assembly can be calculated based on simulation performed to determine the subterranean layering in which the bottomhole assembly is located. Based on the acquired real-time measurement data, as well as the current position of the bottomhole assembly within the subterranean structure, the geological model is updated (at 216).
Next, the process determines (at 218) whether the target length of the well has been drilled. If so, drilling of the well is completed (at 219).
However, if the target length of the well has not been reached, then a modified trajectory is proposed (at 220). According to the proposed modified trajectory of the well, a proposed geological model is updated (at 222). The proposed geological model is based on the updated geological model (updated at 216), but including the well with the proposed modified trajectory.
The process then simulates (at 224) the production fluid distribution within the surrounding reservoir (proximate the bottomhole drill assembly). The production fluid distribution can be represented using porosity data representing the porosity of the surrounding reservoir at different points.
Once the simulated production fluid distribution is determined for the modified well trajectory, production flow assurance is simulated (at 226). Production flow assurance simulation involves flowing fluid from the reservoir into the well for production to the earth surface. Production flow assurance considers the three-phase holdup effect, as noted above. The modified well trajectory can include one or more traps in the well to allow for accumulation of the one or more other fluids (e.g., water or gas) with reduced interference with production of a target fluid.
The process next determines (at 228), based on the results of the production flow assurance simulation, whether fluid production is improved using the proposed modified well trajectory (as compared to the current well trajectory). If fluid production is not improved (based on output of the simulation), then another modified well trajectory can be proposed (at 220). However, if fluid production is improved, as determined at 228, then the modified well trajectory proposed at 220 can be selected as the current trajectory (at 230), and another selected length of the well is drilled (at 210) according to the new current trajectory.
In other implementations, instead of performing tasks 220-228 for just one proposed modified well trajectory, a number (which can be configurable) of proposed modified well trajectories can be proposed, with separate fluid assurance simulations performed for each of the proposed modified well trajectories. The one proposed modified well trajectory from among the number of proposed modified well trajectories that provides optimal fluid flow performance (as determined based on the simulation results) is selected to use as the current trajectory for further well drilling.
In some implementations, each iteration of drilling a further selected length of the well can involve drilling the same selected length. In alternative implementations, further drilling of selected lengths of well can use varying lengths that can be dynamically set.
The process involving tasks 210-230 as depicted in
The results of each iteration of the simulation of the well completion plan are stored for later analysis to aid in selecting an optimal well completion design.
Certain of the tasks of
An example arrangement of a computer 500 is shown in
The one or more processors 504 are connected to a network interface 508 to communicate with other network entities. As an example, real-time measurement data can be received through the network interface 508, where the measurement data is transmitted by downhole sensors associated with the drilling equipment.
The one or more processors 504 are connected to storage media 510, which stores real-time measurement data 512, drilling assembly position information 514, simulation results 516, and the current trajectory 518 of the well.
Instructions of software described above (including the well trajectory optimization software 502 and simulation software 506) are loaded for execution on the one or more processors 504. The processors can include microprocessors, microcontrollers, processor modules or subsystems (including one or more microprocessors or microcontrollers), or other control or computing devices. As used here, a “processor” can refer to a single component or to plural components (e.g., one CPU or multiple CPUs).
Data and instructions (of the software) are stored in respective storage devices, which are implemented as one or more computer-readable or computer-usable storage media. The storage media include different forms of memory including semiconductor memory devices such as dynamic or static random access memories (DRAMs or SRAMs), erasable and programmable read-only memories (EPROMs), electrically erasable and programmable read-only memories (EEPROMs) and flash memories; magnetic disks such as fixed, floppy and removable disks; other magnetic media including tape; and optical media such as compact disks (CDs) or digital video disks (DVDs). Note that the instructions of the software discussed above can be provided on one computer-readable or computer-usable storage medium, or alternatively, can be provided on multiple computer-readable or computer-usable storage media distributed in a large system having possibly plural nodes. Such computer-readable or computer-usable storage medium or media is (are) considered to be part of an article (or article of manufacture). An article or article of manufacture can refer to any manufactured single component or multiple components.
In the foregoing description, numerous details are set forth to provide an understanding of the present invention. However, it will be understood by those skilled in the art that the present invention may be practiced without these details. While the invention has been disclosed with respect to a limited number of embodiments, those skilled in the art will appreciate numerous modifications and variations therefrom. It is intended that the appended claims cover such modifications and variations as fall within the true spirit and scope of the invention.
This claims the benefit under 35 U.S.C. §119(e) of U.S. Provisional Application Ser. No. 61/176,376, filed May 7, 2009, which is hereby incorporated by reference.
Number | Date | Country | |
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61176376 | May 2009 | US |