The present invention relates generally to stationery products, and, more specifically, to adhesive labels.
The ubiquitous adhesive label is available in a myriad of configurations for use in various applications, including specialty applications. The typical adhesive label includes pressure sensitive adhesive on its back side initially laminated to an underlying release liner. The release liner is typically coated with silicone to provide a weak bond with the adhesive for permitting the individual removal of labels from the liner when desired.
Adhesive labels may be found in individual sheets, or joined together in a fan-fold stack, or in a continuous roll. Label rolls are typically used in commercial applications requiring high volume use of labels.
More specifically, in the fast food industry specialty labels may be used in identifying individual food products in typical sales transactions. The label roll may be formed of thermal paper for sequential printing of individual labels in a direct thermal printer. Or, a thermal transfer printer may also be used.
The typical pressure sensitive adhesive label includes full surface adhesive on its back side which may interfere with the handling thereof during the food preparation process. An individual label identifying the corresponding food product is removed from the printer by the user who typically wears sanitary gloves. The label may inadvertently bond to the gloves, and this increases the difficulty of placing the label on the packaging for the intended food product.
Furthermore, the liner material used in the label roll results in waste, and correspondingly affects the cost of the roll. Linerless label rolls are conventionally known in which the front surface of the label web may be coated with a suitable release material, such as silicone, for providing an integrated liner in the web itself without the need for an additional liner sheet.
When the linerless web is unwound in the printer, it extends over a corresponding feedpath having several components over which the adhesive side of the web travels. For example, each printer has a platen or drive roller for driving the web along the feedpath. One or more guide rollers are also found in the printer for guiding the web through the printer and maintaining suitable tension and alignment thereof. And, a tear or cutting bar is also typically found at the outlet end of the printer for permitting individual labels to be severed from the distal end of the web after receiving printing thereon.
Since these exemplary feedpath components are directly exposed to the adhesive on the linerless web, they can accumulate adhesive lost from the web over extended use of the printer. Adhesive buildup on these feedpath components is undesirable since it may restrain free movement of the web during operation and may lead to undesirable jamming of the web in the printer. And, the accumulating adhesive can require periodic cleaning of the feedpath components during routine maintenance operation.
Since every printer has some variation of these feedpath components, all such printers are subject to adhesive buildup when using linerless labels therein. Furthermore, the feedpath components in different printers are typically differently located along the feedpath, and adhesive buildup thereon differently affects performance of the printer.
Accordingly, it is desired to provide an improved linerless label roll for use in a printer having feedpath components exposed to the adhesive on the roll.
A linerless label roll includes a web wound along a running axis, and having a series of index marks spaced longitudinally apart. A series of adhesive patches runs along the web, with differently sized adhesive-free zones therebetween in register with the index marks.
The invention, in accordance with preferred and exemplary embodiments, together with further objects and advantages thereof, is more particularly described in the following detailed description taken in conjunction with the accompanying drawings in which:
Illustrated in
Print or identifying indicia 16 is printed on the label in the printer for identifying the contents of the package, for example. The individual printed label may then be removed from the printer and applied to the food package 14 as illustrated in the exemplary method shown in
The web 20 is dispensed from the roll inside the printer illustrated in
Disposed above the platen roller 24 is the printing head 26 which may have any conventional configuration, such as a thermal head assembly for use in direct thermal printing of the web which may be formed of suitable thermal paper. Alternatively, a thermal transfer ribbon ((not shown) may be used with ordinary printing paper for the web.
Disposed at the outlet end of the printer is a suitable tear bar 28 suitably supported for allowing the user to simply tear or cut the dispensed label from the distal end of the web in a typical manner. Various forms of label cutting or tearing devices are conventional and may be used in the printer. For example, a rotary cutting blade may be suitably mounted for automatically cutting the presented label following printing thereof.
The exemplary printer illustrated in
Index sensors are conventional, and typically include optical components which detect a suitable mark on the web for permitting precise indexing and tearing of the individual labels 12 for the intended size. Each printed label is typically indexed with the platen roller 24 for coordinating the operation thereof.
In this way, the index mark for an upstream label on the web is detected by the sensor to coordinate rotation of the platen roller 24 to accurately dispense the downstream label 12 from the outlet end of the printer. The index marks provided on the web ensure the accurate placement of the inter-label edge of the presented label along the tear bar 28 so that a complete label can be severed from the web by the user after printing of the label.
In the exemplary embodiment illustrated in
Accordingly, the feedpath of the exemplary printer illustrated in
The exemplary label roll 18 is illustrated installed in the printer in
The web also includes an opposite back or bottom surface 40. The web is wound in the roll 18 in a spiral having a multitude of overlapping layers or laminations in which the back surface 40 is laminated against the front surface 38 of the upstream portions or inner layers of the web.
The web illustrated in
Any type of index mark and sensor known in the prior art may be used for indexing motion of the series of labels 12 as they are driven along the web running axis during operation. The index marks 42 are disposed on the back surface 40 of the web in the exemplary embodiment illustrated, but could also be disposed on the front surface, or may even be in the form of gaps or holes through the web detectable from either side of the web.
In the exemplary embodiment illustrated in
The back surface 40 illustrated in
Instead of providing full surface coverage of the adhesive on the back surface 40 illustrated in
As further illustrated in
In this way, the column of adhesive patches 44 may be laminated to the release strip 46 in the successive layers of the roll illustrated in
Accordingly, when the linerless roll is mounted in the printer illustrated in
However, some of the feedpath components will engage the web adhesive during travel. The platen roller 24, for example, is therefore preferably coated with a suitable non-stick material such as polytetrafluoroethylene, typically known by the Teflon trademark brand material to reduce adhesion with the adhesive.
The non-stick platen roller 24 will therefore suitably drive or pull the web along its feedpath in the printer to permit individual labels 12 to be cut therefrom at the tear bar 28 disposed immediately downstream from the platen roller. The exposed adhesive on the web will also travel over the lower guide roller 22 and snap bar 34.
Since the adhesive patches 44 cover a relatively small portion of the area of the back surface 40, buildup of adhesive on the various printer components is correspondingly reduced, and is limited to the small region aligned with the adhesive patches. Periodic maintenance for removing any adhesive buildup is therefore made easier, or adhesive accumulation may be insignificant within the life of the printer itself.
As shown in
A particular advantage of the this columnar adhesive configuration is that most of the individual label 12 as illustrated in
As shown in
Correspondingly, the individual adhesive patches 44 in the common column are longitudinally separated from each other by corresponding adhesive-free zones 48. The longitudinal spacing between the adhesive patches which defines the longitudinal length of the corresponding free zones 48 is preferably different in each of the labels relative to or in register with the corresponding index marks 42 which are used to define the individual labels.
In the exemplary embodiment illustrated in
More specifically, and as indicated above, the exemplary printer feedpath illustrated in
During dispensing operation, the small patches of adhesive will slide past the feedpath components in engagement therewith and are subject to relatively small adhesive buildup over the life of the printer.
However, when the printer is idle temporarily between printing individual labels, or for longer periods of inactivity, it is undesirable to have the adhesive patches remain in contact with any of the feedpath components for any extended period of time during which the adhesive bond therewith might be allowed to strengthen and result in additional buildup of adhesive on the feedpath components. This adhesive contact may also lead to printer jams.
Accordingly, the adhesive-free zones 48 illustrated in
Accordingly, in a method of operating the printer illustrated in
As shown in
Correspondingly, the adhesive free zones 48 on the web are also positioned in alignment or register with the corresponding feedpath components during idling operation and therefore prevent resting of the adhesive patches on the feedpath components.
Accordingly, each label roll 18 is custom designed for a specific label printer and the specific location of the various feedpath components therein over which the adhesive travels during operation. By preferentially locating the adhesive free zones 48 in each embodiment of the label for a corresponding printer design, adhesive-free contact between the linerless label and the feedpath components may be obtained during idle operation of the printer, and thereby further reduce the opportunity for adhesive buildup during the life of the printer and for printer jams.
In the exemplary embodiment illustrated in
Correspondingly, the series of adhesive patches 44 in each label 12 have different lengths to maximize the collective surface area of the adhesive patches in each of the labels, which adhesive is interrupted by the adhesive-free zones therebetween.
The exemplary forms of the adhesive patches 44 illustrated in
The adhesive patches 44 preferably vary in lateral width between the leading and trailing edges thereof, and along the running axis 36 of the web. For example, each patch 44 preferably diverges in width aft from the leading edge thereof along the running axis, and also converges in width aft to the trailing edge along the running axis.
The leading and trailing edges of the adhesive patches 44 illustrated in
The circular and oblong patches 44 illustrated in
The platen roller 24 illustrated in
The varying width of the leading and trailing edges of the adhesive patches therefore gradually transitions the adhesive patches with these feedpath components as the leading edges are carried thereover, and correspondingly gradually transitions the trailing edges of the patches as they leave these components during travel. This feature may be used to advantage for decreasing adhesive buildup during operation of the printer over its intended life.
In addition, the ovate patches enjoy advantages during manufacture.
Testing of this design has shown that the thickness of the applied adhesive may be made more uniform due to the varying width of the patch, and this prevents excessive buildup or thickness of the adhesive near the trailing edge of the patches. Excessive adhesive buildup is undesirable because it increases the time required for drying the adhesive, and excessive adhesive may not fully dry during the manufacturing process and can later lead to liberation of the excessive adhesive inside the printer leading to undesirable adhesive buildup in the various components thereof.
Correspondingly, the varying width configuration of the adhesive patches illustrated in
In the exemplary embodiment illustrated in
As indicated above, the number, size, and spacing of the adhesive patches and the corresponding adhesive-free zones 48 therebetween are controlled in large part by the configuration of the intended printer and the size and location of the corresponding feedpath components therein. Each printer typically has some form of platen roller, some form of tear bar or cutter, and some form of guide roller subject to adhesive buildup from the linerless label roll. The number of adhesive patches and intervening adhesive-free zones is therefore tailored to the specific embodiment of the intended printer.
The chevron patches 44c have arcuate or nonlinear leading and trailing edges, with the leading edge thereof having a relatively wide convex contour, and the trailing edges thereof having similarly wide concave profiles. Testing of the chevron patch design supports the additional manufacturing and performance benefits described above for the previous embodiments.
The arrowhead patches 44d have relatively narrow or sharp leading edges and spread in width to relatively wide concave trailing edges terminating in two points. Testing of this design also confirms the advantages in performance and manufacture as described above.
The various forms of adhesive patches described above may be aligned along only one edge of the corresponding webs 20 closer thereto than to the opposite edge of the web. The collective surface area of the column of adhesive patches in these various embodiments correspond with a minor area of the full back surface of each label, with a major area of the back surface being devoid of adhesive.
While there have been described herein what are considered to be preferred and exemplary embodiments of the present invention, other modifications of the invention shall be apparent to those skilled in the art from the teachings herein, and it is, therefore, desired to be secured in the appended claims all such modifications as fall within the true spirit and scope of the invention.
Accordingly, what is desired to be secured by Letters Patent of the United States is the invention as defined and differentiated in the following claims in which we claim:
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Number | Date | Country | |
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20060134365 A1 | Jun 2006 | US |