Positive displacement gear pumps are commonly used to pump moderate to high viscosity liquids. A typical positive displacement gear pump includes a rotor gear mounted on a shaft; the rotor gear contains a plurality of circumferentially disposed, spaced-apart, radially inwardly directed gear teeth that also extend axially toward an open end of the pump casing. A head covers the open end of the pump casing, and the head supports an idler pin to which an idler gear is mounted eccentrically with respect to the rotor gear. The idler gear also contains a plurality of gear teeth circumferentially disposed between successive idler gear roots. In contrast to the rotor gear teeth, which extend radially inwardly, the idler gear teeth extend radially outwardly.
A crescent-shaped seal is disposed radially between unmeshed teeth of the idler gear and rotor gears, the seal being positioned within a crescent-shaped gap, generally directly opposite a point of fully engaged meshing rotor and idler gear teeth. The crescent seal is necessary to assure sufficient pressure differentials between an inlet (suction) port and an outlet (discharge) port of the pump. The idler gear teeth engage an inboard, radially inwardly curved, portion of the seal, while the rotor gear teeth engage an outboard, radially outwardly curved, portion of the seal. In addition, the intermeshing idler and rotor teeth also act as a seal between the inlet and outlet ports. Thus, sealing effects of the intermeshing teeth, as well as of the crescent seal, cooperate to retain desirable pressure differentials between the inlet and outlet ports.
Although considerable progress has been made in sealing technologies related to positive displacement gear pumps, additional improvements are needed. For example, in pumping of slurries that include growing particles, such as crystals suspended in liquid slurries, idler and rotor gear teeth often undesirably crush the suspended particles.
Thus, there is a particular need to avoid crushing of suspended particles, as for example sugar crystals within a sugar slurry during their movements through a positive displacement gear pump
This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary is not intended to identify key factors or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter.
This disclosure generally relates to positive displacement gear pumps involved in the pumping of viscous liquids. More particularly the disclosure relates to construction of an idler gear for pumping of slurries containing growing particles retained in suspension, such as sugar crystals, without crushing the particles.
In one form of this disclosure, a positive displacement gear pump includes a casing defining a casing interior. The casing includes inlet and outlet ports for transferring fluids though the casing interior. An external rotor gear is supported within an inboard end of the casing by a rotor shaft. A head is positioned at an outboard end of the casing, and an internal idler gear is rotationally supported on the head about an idler gear axis, the head supporting the idler gear for rotation within the casing interior. The idler gear is positioned on the head in a fixed, radially eccentric, relationship with respect to the rotor gear, having a portion of its teeth meshing with a portion of the rotor gear teeth. As disclosed, the idler gear has radially outwardly oriented teeth, while the rotor gear has radially inwardly oriented teeth.
The teeth of the idler gear also extend axially, and each meshing surface of each idler gear tooth contains a radially oriented land. Adjacently spaced pairs of the teeth define pairs of symmetrically aligned lands, each of the pair lands spaced by a root between the spaced teeth. The lands are configured to engage meshing rotor teeth for sealing between inlet and outlet ports of the pump. The lands define boundaries of clearance relief volumes transiently formed between meshing idler gear teeth and rotor gear teeth to minimize crushing of crystals passing through the pump.
In another form of this disclosure, an idler gear is configured for use in a positive displacement gear pump having a casing that defines a casing interior, an inlet port and an outlet port in fluid communication with the casing interior. The idler gear is farther configured for a positive displacement gear pump that includes a head, an open outboard end enclosed by the head, a rotor shaft, a closed inboard end through which a rotor shaft passes, the head and casing defining a pump chamber, and a rotor gear driven by the rotor shaft, the rotor gear having radially inwardly oriented teeth, the idler gear having radially outwardly oriented teeth, the rotor gear teeth meshed with the idler gear teeth, with the gears disposed within the pump chamber for rotation induced via the rotor shaft. The idler gear has teeth that contain symmetrically oriented, radially extending, lands on each side of adjacently spaced pairs of the teeth to engage and mesh with rotor gear teeth for sealing between inlet and outlet ports of the pump. The lands are configured to provide clearance relief volumes transiently formed between the meshing idler and rotor gear teeth to minimize crushing of crystals passing through the pump.
In yet another form of the disclosure, a method of making a positive displacement gear pump, having an extelior rotor gear and an internal idler gear that includes clearance relief volumes between meshing idler gear teeth and rotor gear teeth to minimize crushing of crystals passing through the pump, includes modifying an involute gear tooth profile on a standard idler gear by cutting a pair of radially oriented clearance surfaces on each tooth profile of the idler gear to form a radially oriented land on the profile, the land configured to make direct contact with teeth of the meshing rotor gear. The method further includes forming the clearance surfaces to have a depth of 20 to 40 thousandths of an inch lower than the height of each land. Under the method, each land is a raised surface, oriented radially along a radially extending profile of each tooth, and each land extends axially over a range of 10° 10 to 30% of the total surface area of each tooth.
The features, functions, and advantages disclosed herein can be achieved independently in various other forms or embodiments, or may be combined in yet other forms or embodiments, the details of which may be better appreciated with reference to the following description and drawings. To the accomplishment of the foregoing and related ends, the following description and annexed drawings set forth certain illustrative aspects and implementations. These are indicative of but a few of the various ways in which one or more aspects may be employed. Other aspects, advantages and novel features of the disclosure will become apparent from the following detailed description when considered in conjunction with the annexed drawings.
It should he understood that the drawings are not necessarily to scale, and that disclosed embodiments are illustrated only schematically. It should be further understood that the following detailed description is merely exemplary and not intended to be limiting in application or uses. As such, although the present disclosure is, for purposes of explanatory convenience, depicted and described in only the illustrative embodiments presented, the disclosure may be implemented in numerous other embodiments, and within various other systems and environments not shown or described herein.
The claimed subject matter is now described with reference to the drawings, wherein like reference numerals are generally used to refer to like elements throughout. In the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the claimed subject matter. It may be evident, however, that the claimed subject matter may be practiced without these specific details. In other instances, structures and devices are shown in block diagram form in order to facilitate describing the claimed subject matter.
Referring initially to
Referring now also to
In this disclosure, the term “tooth” refers to a single gear tooth of either the rotor gear or the idler gear. In this disclosure, the term “teeth” refers to a plurality of gear teeth of either the rotor gear or the idler gear, or both in the case of meshing teeth. Moreover, the disclosed gear pump 10 need not be portrayed exclusively in the orientation shown in the drawings. For example, the inlet port 16 may have a 90° orientation with respect to the outlet port 18, instead of the 180° orientation depicted. Additional variations of elements and components may apply within the context of this disclosure.
Referring now also to
Referring now specifically to
As disclosed, each land 40 constitutes a proud or raised surface on each tooth 34 that extends 20 to 40 thousandths of an inch above the pair of clearance surfaces 44 and 46 that extend across each tooth 34. Each land 40 extends radially between a root 38 and a tip 52 (A through H) of each tooth. Adjacently spaced pairs of meshing surfaces 42 of each tooth 34, such as those of teeth 34G and 34H have axially aligned lands 40, such as the lands 40G and 40H′. Successive adjacent pairs of meshing surfaces 42, such as those of teeth 34F and 34G also have symmetrically aligned lands, such as 40F and 40G′, although the latter lands 40F, 40G′ may be axially staggered with respect to the lands 40G and 40H′, as depicted, to minimize gear tooth wear. Since each tooth has two sides, primes are used to distinguish between the counterclockwise side of any particular tooth from its clockwise side. Thus, the land 40H′ is situated on the counterclockwise side of tooth 34H, and is thereby distinguished from land 40G (a non-prime referenced element) situated on the clockwise side of tooth 34G. For reference purposes, it will be noted that the clockwise side of tooth 34H is hidden from view in
With respect to minimizing gear tooth wear, it also should be pointed out that the idler gear 30 will normally have fewer teeth 34 than the rotor gear 20. As such, the two gears, turning at different speeds, will interact in a manner so that each rotor tooth 26 will contact an idler tooth land 40 in a different position upon each rotation. This operational aspect will tend to further minimize tooth wear.
To avoid crushing of particles, the lands 40, as disclosed, cover only 10% to 30% of meshing surfaces 42 of each tooth 34, with a total meshing surface defined by the area of a land 40 and the areas of its associated clearance surfaces 44, 46. In the disclosed embodiment, each meshing surface 42 comprises two clearance surfaces spaced by a single land, and each land extends over at least 90% of the radial distance between the root 38 and the tip 52 of the meshing surfaces of each tooth.
Finally, referring again to
A method of making a positive displacement gear pump having an exterior rotor gear and an internal idler gear that includes clearance relief volumes between meshing idler gear teeth and rotor gear teeth to minimize crushing of crystals passing through the pump may include modifying an involute gear tooth profile of a standard idler gear by re-machining or cutting a pair of radially oriented clearance surfaces on each tooth profile of the idler gear to form a radially oriented land on the profile, the land configured to make direct contact with teeth of the meshing rotor gear. The method further includes forming the clearance surfaces as reliefs; having a depth of 20 to 40 thousandths of an inch lower than the height of each land. In accordance with this method, each land is formed of a raised surface along a radially extending profile of each tooth, and each land axially extends over a range of 10% to 30% of the total surface area of each tooth.
The method also provides that when the idler and rotor gears are meshed, the clearance surfaces cooperate with the rotor gear teeth to form transient clearance relief volumes between meshing idler and rotor gears.
While only certain embodiments have been described, alternative embodiments and various modifications will be apparent from the above description to those skilled in the art. For example, although the pump as described and shown herein is a unidirectionally rotating pump, the pump may be configured to rotate in both directions; i.e., such that the intake or suction port may become the outlet or discharge port, and vice versa. In addition, although the suspended particles within the liquids being pumped have been described as growing crystals of the type involved in sugar slurries, the described pump may also accommodate microspheres and polymers suspended in liquids. In such cases, the described idler gear structure will operate to minimize any crushing or damage to such particles as caused by shear forces associated with the pumping action. These and other alternatives may be considered equivalents, and as such may fall within the spirit and scope of the present disclosure.
The disclosed positive displacement gear pump 10 may enable a variety of operations with reduced risks of crushing particles, such as emerging or growing crystals within a sugar slurry being transferred by pumping action. Even more broadly, such disclosed idler gear structures may be employed in a variety of industrial and service pumps that include transfers of microspheres and polymers suspended in liquids.
The word “exemplary” is used herein to mean serving as an example, instance or illustration. Any aspect or design described herein as “exemplary” is not necessarily to be construed as advantageous over other aspects or designs. Rather, use of the word exemplary is intended to present concepts in a concrete fashion. As used in this application, the term “or” is intended to mean an inclusive “or” rather than an exclusive “or.” That is, unless specified otherwise, or clear from context, “X employs A or B” is intended to mean any of the natural inclusive permutations. That is, if X employs A; X employs B; or X employs both A and B, then “X employs A or B” is satisfied under any of the foregoing instances. Further, At least one of A and B and/or the like generally means A or B or both A and B. In addition, the articles “a” and “an” as used in this application and the appended claims may generally be construed to mean “one or more” unless specified otherwise or clear from context to be directed to a singular form.
Although the subject matter has been described in language specific to structural features and/or methodological acts, it is to be understood that the subject matter defined in the appended claims is not necessarily limited to the specific features or acts described above. Rather, the specific features and acts described above are disclosed as example forms of implementing the claims.
Also, although the disclosure has been shown and described with respect to one or more implementations, equivalent alterations and modifications will occur to others skilled in the art based upon a reading and understanding of this specification and the annexed drawings. The disclosure includes all such modifications and alterations and is limited only by the scope of the following claims. In particular regard to the various functions performed by the above described components (e.g., elements, resources, etc.), the terms used to describe such components are intended to correspond, unless otherwise indicated, to any component which performs the specified function of the described component (e.g., that is functionally equivalent), even though not structurally equivalent to the disclosed structure which performs the function in the herein illustrated exemplary implementations of the disclosure. In addition, while a particular feature of the disclosure may have been disclosed with respect to only one of several implementations, such feature may be combined with one or more other features of the other implementations as may be desired and advantageous for any given or particular application. Furthermore, to the extent that the terms “includes,” “having,” “has,” “with,” or variants thereof are used in either the detailed description or the claims, such terms are intended to be inclusive in a manner similar to the term “comprising.”
The implementations have been described, hereinabove. It will be apparent to those skilled in the art that the above methods and apparatuses may incorporate changes and modifications without departing from the general scope of this invention. It is intended to include all such modifications and alterations in so far as they come within the scope of the appended claims or the equivalents thereof.
This application is a continuation application of U.S. patent application Ser. No. 15/592,458, entitled IDLER GEAR FOR POSITIVE DISPLACEMENT GEAR PUMP, filed May 11, 2017, which is incorporated herein by reference.
Number | Date | Country | |
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Parent | 15592458 | May 2017 | US |
Child | 16704425 | US |