1. Field of the Invention
The present invention relates to a length adjustable support fitting for blind systems.
2. Prior Art
A drive component is a selectively rotatable operating device for a user to control the extension and retraction of a cover, such as a window blind. The drive component may include one or more other components, such as but not being limited to a chain or cord driven winder, electric motor, crank, winch, and manual draw mechanism with a spring booster. The drive component may be coupled to one end of a tube (e.g. having a sheet material wrapped around it for use as a cover or blind when extended). When the drive component rotates in one direction, the tube rotates to extend the sheet material. Conversely, when the drive component rotates in the opposite direction, the tube rotates to retract the sheet material.
To enable the tube to rotate more smoothly, a drive component and another fitting (referred to as an idler) may be coupled to different respective ends of the tube. The drive component and idler are each supported by different respective supporting structures (e.g. mounting brackets), which in turn are fixed to a structure such as a window sill or a wall of a building.
However, variations may occur during the installation of the supporting structures. For example, the supporting structures may be installed in positions that are slightly too far apart for engaging the drive component and idler fitted to the end of a tube. Conversely, the supporting structures may be installed in positions that are slightly too close together for engaging the drive component and idler fitted to the end of a tube. In these circumstances, the supporting structures will need to be removed and reinstalled in the correct position (which may affect the quality of the finishing on the installation surface), or a tube of a new length may need to be reordered if the deviation in distance between the supporting structure and the drive component/idler is significant. Both of these options are undesirable, and add to the complication and time needed to successfully complete an installation.
It is therefore desired to address one or more of the above issues or problems, or to at least provide a more useful alternative to existing fittings.
One aspect of the present invention provides a length adjustable fitting for blind systems, including:
a housing and a drive member fitted to said housing;
a core member shaped for engaging a drive portion of said drive member, the core member including a support portion shaped for engaging a support member for supporting said fitting;
wherein the selective adjustment of the drive member relative to the housing moves the core member along an axis to a different position relative to the housing, wherein in at each said position, the drive member engages the core member to resist movement of the core member along the axis from said position relative to said housing.
In the representative embodiment described herein, the fitting can be configured in a manner for avoiding or minimising accidental retraction of the core component along the axis.
Representative embodiments of the present invention are herein described, by way of example only, with reference to the accompanying drawings, wherein:
The representative embodiments described in this specification relate to a support fitting, which can be referred to as an idler 100, as shown in
A representative embodiment of the idler 100, as shown in
The core member 106, support member 108, first biasing means 110, second biasing means 112, and locking sleeve 114 are assembled to the drive member 104 to form a length adjustable assembly, which is then fitted into the housing 102. These components may be assembled in the following manner.
The second biasing means 112 is fitted over a neck portion 116 located at one end of the support member 108. One end of the second biasing means 112 pushes against a flanged portion 118 of the support member 108, and the other end of the second biasing means 112 pushes against an inner rim portion 120 of the locking sleeve 114. A connecting portion 122 of the support member 108 (located at the end opposite to the end with the neck portion 116) is received into a hollow 124 of the core member 106. In the representative embodiment shown in
The drive member 104 has a hollow 128 shaped for receiving the core member 106. In the representative embodiment shown in
The core member 106 has one or more retaining arms 136a and 136b shaped for being securely received into one or more corresponding openings 138a and 138b formed in the locking sleeve 114. For example, each of the retaining arms 136a and 136b has an enlarged head portion 140a and 140b that are received into the openings 138a and 138b, so that the enlarged head portions 140a and 140b engage with at least a part of the openings 138a and 138b to resist detachment of the locking sleeve 114 from the core member 106 when the parts are connected. The coupling between the core member 106 and the locking sleeve 114 are not limited to an arrangement as described above. For example, the core member 106 and locking sleeve 114 may be coupled together by any fastening means, including but not being limited to one or more fastening devices (e.g. a pin or spring clip) and/or one or more fastening mechanisms (e.g. including a screw and thread coupling arrangement).
In the representative embodiment shown in
The drive member 104 (assembled with the other components forming the length adjustable assembly) is then fitted into a hollow portion 142 of the housing 102. As shown in
The housing 102 has one or more fins 144 for engaging an inner surface of a tube (not shown in
Referring to
The core member 106 is selectively moveable along the axis 146 between a retracted position and an extended position. In the retracted position, the extending end portion 126 of the core member 106 is positioned adjacent to the drive member 104 (which is securely attached to the housing 102). For example, when the core member 106 is placed in the retracted position (see
Conversely, in the extended position, the extending end portion 126 of the core member 106 projects outside of the housing 102 and is positioned away from the drive member 104. For example, the extending end portion 126 of the core member 106 (in the extended position) may extend up to a set distance (e.g. about 1 to 2 centimeters) away from the outer flange surface 150 of the drive member 104.
The core member 106 includes a first serrated surface 306 shaped for engaging a correspondingly shaped second serrated surface (which is part of the drive portion 304).
In the embodiment shown in
Similarly, the second serrated surface of the drive portion 304 includes a combination of angled surfaces (e.g. angled relative to the axis 146) and locking surfaces or retaining portions (e.g. aligned in parallel to the axis 146) arranged in a complementary helical shaped path in a “stair case” (or zig-zag) configuration around an inner surface of the drive member 104 surrounding the hollow 128. The second serrated surface 306 extends from a low start position 314 to a high end position 316, and the start and end positions 314 and 316 are separated by a gap 320 (to allow the core member 106 to return to a retracted position).
When the core member 106 is placed in the retracted position, the low start position 308 of the first serrated surface 306 is positioned at the low start position 314 of the second serrated surface of the drive portion 304. However, when the core member 106 is placed in the extended position, the low start position 308 of the first serrated surface 306 is positioned at the high end position 316 of the second serrated surface of the drive portion 304 (to position the core member 106 further away from the housing 102).
The first biasing means 110 biases the locking sleeve 114 to move away from the tail end of the 132. In the representative embodiment shown in
The core member 106 is held in a locked position by the support member 108, and the support member 108 has an opening 202 (see
When the drive member 104 is selectively rotated in the first direction (e.g. the length extending direction as represented by direction arrow B in
Due to the helical arrangement of the first and second serrated surfaces 306 and 304 (and since the core member 106 is held in the locked position by the support member 108), movement of first and second serrated surfaces 306 and 304 relative to each other (when the drive member 104 rotates in the first direction) causes the core member 106 to move towards the extended position (e.g. shown by direction arrow C in
When the drive member 104 stops rotating, the first biasing means 110 biases the core member 106 to move towards the retracted position (i.e. towards the drive member 104, as represented by direction arrow D in
Accordingly, when the core member 106 is configured to the retracted position:
When the core member 106 is configured to the extended position:
The extendibility of the core member 106 is particularly useful as it make it easier for a user to properly install or mount a covering assembly to supporting structures. For example, a covering assembly refers to the combination of a tube (with a covering or blind material wrapped around it) coupled to fittings (including a length adjustable fitting as described herein) for securing the ends of the tube to respective supporting structures (e.g. mounting brackets). I the supporting structures are placed too far away from the ends of the covering assembly, the length adjustable fitting enables the user to quickly and easily adjust the effective length of the fitting so that the supporting structure (in its existing position) can still engage with the covering assembly. This eliminates the need for repositioning the existing supporting structure(s) or modifying the covering assembly to use a tube of different length. The support member 108 can be retracted into the core member 106 for dismounting the covering assembly from the supporting structure(s) and the support member 108 can then be selectively extended from the core member 106 at a later stage for reinstallation or reuse.
Referring to
The support member 108 is selectively moveable along the axis 146 between a retracted position and an extended position. In the retracted position, the connecting portion 122 of the support member 108 is wholly received within the core member 106 and is positioned adjacent to the extending end portion 126 of the core member 106. For example, the connecting portion 122 of the support member 108 sits flush with at least a part of the extending end portion 126 of the core member 106 when the support member 108 is placed in the retracted position (see
Conversely, in the extended position, the connecting portion 122 of the support member 108 projects outside of the core member 106 and is positioned away from the extending end portion 126 of the core member 106. For example, the connecting portion 122 of the support member 108 (in the extended position) may extend up to a set distance (e.g. about 1 to 2 centimeters) from the extending end portion 126.
The support member 108 includes a guide member 404 shaped for engaging a cam surface (which is part of the cam portion 402 of the core member 106).
In the representative embodiment shown in
When the support member 108 is placed in the extended position, the guide member 404 is positioned at the high start position 406 of the cam portion 402. The second biasing means 112 has one end pushing against the inner rim portion 120 of the locking sleeve 114 and another end pushing against the flanged portion 118 of the support member 108. The second biasing means 112 therefore biases the support member 108 towards the extended position.
When the drive member 104 is rotated in the first (length extending) direction (e.g. represented by direction arrow B in
When the drive member 104 is rotated in the opposite (length retracting) direction (e.g. opposite to direction arrow B in
Accordingly, when the support member 108 is configured to the extended position:
When the support member 108 is configured to the retracted position:
The retractability of the support member 108 is particularly useful because retracting the support member 108 provides a quick and easy way for disengaging the covering assembly (as described above) from a supporting structure (e.g. for the covering assembly to be taken down for repair). The support member 108 can later be adjusted to the extended position to re-engage with the supporting structure so that the covering assembly is placed in its original installed position.
When the support member 108 is placed in the extended position (or partly along the axis 146 towards the retracted position), the support member 108 can move along the axis 146 towards the retracted position when a force is applied to the connecting portion 122 to move the support member 108 towards the retracted position. When the force is no longer applied to the support member 108, the support member 108 is biased (by the second biasing means 112) to move along the axis 146 towards the extended position.
Automatic retraction and extension of the support member 108 is particularly useful as it makes it easier for a user to install a covering assembly (as described above). When the clearance between the fitting (e.g. the idler 100) and the supporting structure is less than the length of the support member 108 extending from the fitting, the length of the support member 108 can be shortened by pushing the support member 108 along the axis 146 towards the retracted position. Once the fitting is positioned for engaging the supporting structure, the support member 108 is biased to automatically move towards the extended position to engage with the supporting structure.
Although the connecting portion 122 of the support member 108 has been described and shown as a solid protruding member, the connecting portion 122 may alternatively include a recess that is shaped for receiving a correspondingly shaped protrusion extending from a supporting structure for supporting the fitting (e.g. the idler 100). As a further alternative, the connecting portion 122 of a first idler 100 may be shaped (e.g. with a suitably shaped protrusion or recess) for coupling directly or indirectly (e.g. via an intermediate adapter component) to a correspondingly shaped connecting portion of another support fitting (e.g. a second idler or link drive unit) connected to another tube supporting another blind. In this way, the first idler 100 and the other support fitting can rotate together, which enables the respective tubes connected to the first idler 100 and the other support fitting to rotate in unison for extending or retracting a blind/screen as a single linked system.
The housing 1702 may include one or more lock openings 1712a and 1712b that are each shaped for receiving a corresponding lock member 1714a and 1714b. When a lock member 1714a and 1714b is received into a lock opening 1712a and 1712b, a secure frictional engagement is formed between the lock member 1714a and 1714b and the lock opening 1712a and 1712b to resist disengagement from each other. Each lock member 1714a and 1714b has a body portion that protrudes through the lock opening 1712a and 1712b and into a hollow core 1716 of the housing 1702 to engage with a groove 1802 (see
The housing 1702 also has one or more fins 1718 which provide a similar function to the fins 144 for the idler 100 shown in
The primary biasing means 1710 is fitted over a stub 1900 that projects into the hollow core 1716 of the housing 1702. One end of the primary biasing means 1710 pushes against a rear wall 1902 of the housing 1702 (see
The core member 1706 has a tubular body with a bore 1804 shaped for receiving at least a part of the support member 1708, such that a connecting portion 1722 of the support member 1708 can project through an opening 1724 formed at the extending end portion 1726 of the core member 1706 (see
As shown in
As shown in
The wall portion 1806 of the drive member 1704 defines a helically shaped path 1810 for engaging the guide member 1730 of the core member 1706. In the representative embodiment shown in
The representative embodiment of the idler 1700 shown in
The helically shaped path 1810 has one or more retaining portion formed along the path, which are best seen in the representations shown in
Referring to
The retaining portion at the middle position 2702 has a first portion 2500 for engaging the front section 1814a of the guide member 1730 to resist movement of the core member 1706 away from the rear wall 1902 of the housing 1702. The retaining portion at the middle position 2702 may not include a second portion for engaging the rear section 1814b of the guide member 1730. When the guide member 1730 is received into the retaining portion at the middle position 2702, the support member 1708 can be pushed (e.g. by a user) into the core member 1706 towards the rear wall 1902. When the drive member 1704 is rotated in the length extending direction, the guide member 1730 disengages from the retaining portion at the middle position 2702 and is able to proceed along the path 1810 towards the retaining portion at the high position 2704.
The retaining portion at the low position 2700 has a first portion 2400 for engaging the front section 1814a of the guide member 1730 to resist movement of the core member 1706 away from the rear wall 19020 the housing 1702. The retaining portion at the low position 2700 may not include a section portion for engaging the rear section 1814b of the guide member 1730. When the guide member 1730 is received into the retaining portion at the low position 2700, the core member 1706 cannot move further into the housing 1702. When the drive member 1704 is rotated in the length extending direction, the guide member 1730 disengages from the retaining portion at the low position 2700 and is able to proceed along the path 1810 towards the retaining portion at the middle position 2702.
The support member 1708 is selectively moveable along the axis 1728 between a retracted position and an extended position. The core member 1706 will be at a maximum extended position when the guide member 1730 engages the notch at the high position 2704. Likewise, the core member 1706 will be at the maximum retracted position when the guide member 1730 engages the notch at the low position 2700.
The idler 1700 is typically configured so that the guide member 1730 engages the notch at the middle position 2702, which corresponds to the configuration shown in
When the drive member is selectively rotated in a length retracting direction (i.e. in a direction opposite to direction arrow B in
In the configuration shown in
The idler 3600 is assembled in the same manner as described for the idler 100, except for the coupling between the core member 3606 and the locking sleeve 3614. The locking sleeve 3614 is formed as a cap for fitting over an enlarged end portion 3602 of the core member 3606. For example, the enlarged end portion 3602 may include a ring member protruding from an outer surface of the core member 3606, and/or may include a recessed area formed into the outer surface of the core member 3606 so that an end portion of the core member 3606 is larger than the recessed area. The locking sleeve 3614 includes one or more tab members 3608 protruding inwardly from an inner surface of the locking sleeve 3614. When the locking sleeve 3614 is fitted over the enlarged end portion 3602, the tab members 3608 engage the enlarged head portion 3602 to resist detachment from each other.
The drive member 3604 includes a continuous drive surface 3900 (see
It can be appreciated that the support members 108 and 1708 for the different embodiments of the idler 100, 1700 and 3600 described herein are biased to move away from the respective housing 102 and 1702 (and along either axis 146 or 1728) under the force exerted by the respective biasing means 112 and 1710. Regardless of the position of the core member 106, 1706 and 3606 relative to the drive member 104, 1704 and 3604, the support members 108 and 1708 can also move towards the respective housing 102 and 1702 when pushed to move in that direction (e.g. by a user) along the axis 146 or 1728.
Modifications and improvements to the invention will be readily apparent to those skilled in the art. Such modifications and improvements are intended to be within the scope of this invention. For example, although the representative embodiments referred to above describe the core member 106 and the support member 108 as being separate parts, it is possible to provide a single member that performs the combined function of the core member 106 and support member 108. For example, the core member 106 may include a support portion shaped for engaging a part of the supporting structure (e.g. a mounting bracket) for supporting the fitting, where the support portion includes the connecting portion 122 of the support member 108 (as described above). Further, the support portion of the core member 106 may also be retractable or extendable relative to the core member 106 (similar to the support member 108 described above).
In an alternative representative embodiment, the core member 106 is held in a fixed position along the axis 146 relative to the drive member 104, and the distance between the drive member 104 and housing 102 is adjustable in length. For example, the drive member 104 can disengage with the housing 102 (e.g. by rotating the drive member 104 relative to the housing 102) to allow the distance between the drive member 104 and the housing 102 to be adjusted (e.g. telescopically) to a different selected position. The drive member 104 can then re-engage with the housing 102 (e.g. forming a secure locking engagement by rotating the drive member 104 relative to the housing 102) to resist movement of the drive member 104 or housing 102 along the axis 146 from the selected position.
In another alternative representative embodiment, at least one of the drive member 104 and the housing 102 may have a threaded portion (e.g. a screw thread), so that selective rotation of the housing 102 or drive member 104 (relative to each other) enables the core member 106 to move along the axis 146 to a different position relative to the housing (e.g. when the core member 106 is held in a fixed position along the axis 146 relative to the drive member 104).
In the alternative representative embodiments described above, it can be appreciated that the same concept of operation can be applied for adjusting the distance between the core member 106 and the drive member 104 (when the drive member 104 is held in a fixed position along the axis 146 relative to the housing 102).
In this specification where a document, act or item of knowledge is referred to or discussed, this reference or discussion is not an admission that the document, act or item of knowledge or any combination thereof was at the priority date, publicly available, known to the public, part of common general knowledge; or known to be relevant to an attempt to solve any problem with which this specification is concerned.
The word ‘comprising’ and forms of the word ‘comprising’ as used in this description and in the claims does not limit the invention claimed to exclude any variants or additions.
This application is a divisional application of U.S. patent application Ser. No. 12/658,319 filed Feb. 8, 2010 entitled “Idler”, which is hereby incorporated by reference in its entirety.
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Number | Date | Country | |
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Number | Date | Country | |
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Parent | 12658319 | Feb 2010 | US |
Child | 13669142 | US |