IGNITER ASSEMBLY FOR A GAS COOKING APPLIANCE

BACKGROUND

Cooktops, whether as standalone cooking appliances or incorporated into other cooking appliances such as ranges, generally incorporate multiple heating elements, generally referred to as burners, which are generally controlled by individual burner controls. Cooktop burners may be heated using various types of technologies, e.g., using natural gas, resistive electrical elements or inductive electrical elements, and while in some instances the cooktop burners may incorporate surfaces upon which pots and pans may be directly placed, in other instances the cooktop burners may be covered with grates or may be disposed below glass surfaces upon which pots and pans may be placed.

Generally, cooktop burners that utilize natural gas burners are more energy and cost effective when compared to their electrical and inductive counterparts. Further, natural gas burners provide superior control in terms of energy output for each of the cooktop burners as compared to their electrical and inductive counterparts, and, as a result, provide superior temperature control for each of the cooktop burners. Therefore, cooking appliances having natural gas cooktop burners are an attractive option for consumers.

Most cooktops that have gas burners (e.g. natural gas, propane) utilize an igniter to generate a spark for a corresponding burner when a control signal to ignite the corresponding burner is received at a control panel of the cooktop appliance. Generally, the igniter for each corresponding burner remains in a fixed position on the cooktop surface to ensure the igniter generates the spark for the corresponding burner when the control signal is received. When in use, the cooktop surface is prone to becoming messy as food and various liquids often spill onto the cooktop surface during cooking applications. Accordingly, subsequent to being used, the cooktop surface is often cleaned to clear the cooktop surface of these foods and various liquids. However, it can be difficult to properly clean the cooktop surface in an area surrounding each of the fixed igniters protruding upwardly above the cooktop surface and obstructing cleaning (e.g. wiping).

Moreover, the igniters can be damaged when the cooktop surface is being cleaned, thereby potentially rendering the corresponding cooktop burner useless until a new igniter is installed. Usually, the igniters are mechanically coupled to an orifice holder or to an underside of a corresponding burner and cannot be replaced without removing power from the cooktop appliance, removing the cooktop surface from the cooking appliance, disconnecting the wiring for the damaged igniter and/or other components connected to the damaged igniter, installing the new igniter, connecting the wiring for the new igniter and/or for the other components, placing the cooktop surface back on the cooking appliance, and applying power back to the cooktop appliance.

Accordingly, there is a need in the art for an improved igniter for a cooking appliance that allows for improved cleaning of the surface of the cooking appliance and eliminates the potential for damaging the igniter during cleaning.

SUMMARY

The herein-described embodiments address these and other problems associated with the art by providing an igniter assembly having an igniter that can easily be removed and/or inserted on a surface of a cooking appliance without having to remove the surface of the cooking appliance. The igniter assembly includes at least the igniter and an igniter socket. The igniter socket can be removably retained by a corresponding orifice holder and disposed beneath the surface of the cooking appliance along with the corresponding orifice holder. In some embodiments, the igniter may include an electrode pin extending through the igniter, and the electrode pin may include a first end and a second end. The igniter can be inserted through an aperture of the surface of the cooktop and into the igniter socket by pushing the second end of the electrode pin of the igniter through the aperture and into the igniter socket. Further, the igniter can be removed from the igniter socket by pulling the igniter out of the igniter socket and through the aperture of the surface of the cooking appliance. Notably, the igniter can be inserted into and/or removed from the surface of the cooktop assembly without having to remove the surface of the cooktop appliance and without having to use any sort of tool or fastener. Accordingly, the igniter assembly disclosed herein allows for improved cleaning of the surface of the cooking appliance and eliminates the potential for damaging the igniter during cleaning.

Therefore, consistent with one aspect of the invention, a cooking appliance is provided that includes a surface having an aperture. The surface of the cooking appliance is movable between an open position and a closed position, such that an interior of the cooking appliance is accessible when the surface of the cooking appliance is in the open position, and the interior of the cooking appliance is not accessible in the closed position. The cooking appliance further includes at least one orifice holder installed beneath the surface of the cooking appliance, where the at least one orifice holder has a first side and a second side. The cooking appliance further includes a burner assembly connected to the first side of the at least one orifice holder, where the burner assembly has a burner head and a burner cap. The cooking appliance further includes an igniter assembly having at least an igniter and an igniter socket. The igniter has an electrode pin extending through the igniter, and the electrode pin has a first end and a second end. The igniter socket has a first end and a second end and is removably retained by the at least one orifice holder. Further, the igniter is insertable through the aperture of the surface of the cooking appliance and into the first end of the igniter socket when the surface of the cooking appliance is in the closed position, and the igniter is removable from the aperture of the surface of the cooking appliance and the first end of the igniter socket when the surface of the cooking appliance is in the closed position.

In some embodiments, the igniter of the igniter assembly can further includes an igniter positioning flange that can be flush with the surface of the cooking appliance when the igniter is inserted through the surface of the cooking appliance and into the first end of the igniter socket when the surface of the cooking appliance is in the closed position. In some of those embodiments, when the igniter is inserted through the surface of the cooking appliance and into the first end of the igniter socket and when the surface of the cooking appliance is in the closed position, a first portion of the igniter can extend out of the aperture of the surface of the cooking appliance towards the burner cap of the burner assembly. In some further embodiments, the first end of the electrode pin can be maintained at a fixed position relative to the burner cap of the burner assembly to generate a spark upon receiving a control signal.

In some embodiments, the at least one orifice holder can include at least a first bracket and a second bracket. The first bracket of the orifice holder can include an aperture, and the second bracket of the orifice holder can include an opening and a slot. In some of those embodiments, the aperture of the first bracket can be disposed immediately below the aperture of the surface, and the igniter can be further insertable through the aperture of the first bracket and into the first end of the igniter socket when the surface of the cooking appliance is in the closed position. In some of those embodiments, the first end of the igniter socket can include a socket positioning flange, and the igniter socket can be insertable into an opening the second bracket, such that the socket positioning flange of the igniter socket can be flush with the second bracket when the igniter socket is inserted into the opening of the second bracket. In some further embodiments, the igniter socket can further include at least one rib, and the igniter socket can be removably retained, within the second bracket of the at least one orifice holder by a spring clip when the spring clip is inserted through the slot of the second bracket and around the at least one rib. In yet further embodiments, the spring clip can be inserted through the slot to removably retain the igniter socket when the surface of the cooking appliance is in the open position.

In some embodiments, the first end of the igniter socket can be tapered to guide the second end of the electrode pin into an interior of the igniter socket. In some of those embodiments, the interior of the igniter socket can be a female electrical connector, and a wire can be insertable into the second end of the igniter socket and removable from the second end of the igniter socket.

Consistent with another aspect of the invention, an igniter assembly for a cooking appliance is provided that includes an igniter having an igniter positioning flange and an electrode pin extending through the igniter. The electrode pin of the igniter has a first end and a second end, such that the second end of the electrode pin is insertable and removable through an aperture of a surface of the cooking appliance and a first bracket of an orifice holder. The igniter positioning flange is flush with the surface of the cooking appliance when inserted through the aperture of the surface and the first bracket. The igniter assembly further includes an igniter socket having a socket positioning flange and an interior. The igniter socket further has a first end and a second end, and the igniter socket is insertable into an opening of a second bracket of the orifice holder and removable from the opening of the second bracket of the orifice holder. The socket positioning flange is flush with the second bracket of the orifice holder when inserted into the opening of the second bracket, and, when the igniter is inserted through the surface of the cooking appliance and through the first bracket, the first end of the igniter socket receives the second end of the electrode pin of the igniter. The igniter assembly further includes a spring clip having an opening. The spring clip is insertable into a slot of the second bracket and removable from the slot of the second bracket to removably retain the igniter socket in the opening of the second bracket of the orifice holder, and, when the spring clip is inserted into the slot and around the igniter socket, the opening of the spring clip receives at least one rib of the igniter socket.

In some embodiments, the interior of the igniter socket can be an electrical connector, and the second end of the igniter socket can receive a wire that powers the electrical connector. In some embodiments, the second end of the electrode pin of the igniter can be inserted into the igniter socket by pushing the igniter through the aperture of the surface of the cooking appliance and through the first bracket of the orifice holder. In some of those embodiments, the second end of the electrode pin of the igniter can be removed from the igniter socket by pulling the igniter out of the aperture of the surface of the cooking appliance and out of the first bracket of the orifice holder. In some further embodiments, the second end of the electrode pin of the igniter can be inserted into and removed from the surface of the cooking appliance when the surface is in a closed position.

Consistent with yet another aspect of the invention, an igniter assembly for a cooking appliance is provided that includes a surface having an aperture, and the surface is movable between an open position and a closed position. The cooking appliance further includes at least one orifice holder installed beneath the surface of the cooking appliance. The at least one orifice holder further includes at least a first side and second side, and at least a first bracket and a second bracket, where the second bracket of the at least one orifice bracket has an opening and a slot. The cooking appliance further includes a burner assembly connected to a first side of the at least one orifice holder, where the burner assembly includes at least a burner head and a burner cap. The cooking appliance further includes an igniter assembly having at least an igniter, an igniter socket, and a spring clip. The igniter includes an electrode pin extending through the igniter, and the electrode pin has a first end and a second end. The igniter socket has a first end and a second end and is removably retained by the at least one orifice holder. The igniter socket is removably retained within the opening of the second bracket of the orifice holder when the spring clip is inserted into the slot. The igniter is insertable through the aperture of the surface of the cooking appliance, through the first bracket of the at least one orifice holder, and into the first end of the igniter socket when the surface of the cooking appliance is in the closed position, and the igniter is removable from the aperture of the surface of the cooking appliance and the first end of the igniter socket when the surface of the cooking appliance is in the closed position.

In some embodiments, the first bracket of the orifice holder can include an aperture disposed immediately below the aperture of the surface, the igniter can be further insertable through the aperture of the first bracket and into the first end of the igniter socket when the surface of the cooking appliance is in the closed position. In some embodiments, the second end of the electrode pin of the igniter can be inserted into the igniter socket by pushing the igniter through the aperture of the surface of the cooking appliance and the first bracket of the orifice holder. In some of those embodiments, the second end of the electrode pin of the igniter can be removed from the igniter socket by pulling the igniter out of the aperture of the surface of the cooking appliance and the first bracket of the orifice holder.

In some embodiments of the invention, for example, a cooking appliance may include a surface having an aperture, the surface of the cooking appliance being movable between an open position and a closed position, wherein an interior of the cooking appliance is accessible in the open position, and wherein the interior of the cooking appliance is not accessible in the closed position. In various embodiments, the appliance may include at least one orifice holder installed beneath the surface of the cooking appliance. In some embodiments, the appliance may include a burner assembly connected to the at least one orifice holder. In various embodiments, the burner assembly may have a burner head and a burner cap. In various embodiments, the appliance may include an igniter assembly having at least an igniter in a magnetic engagement with an igniter base. In some embodiments, the igniter may have a first portion of an electrode pin extending through the igniter. In various embodiments, the igniter base may have a second portion of the electrode pin. In some embodiments, the igniter base may have a first end and a second end. In various embodiments, the igniter base may be removably retained by the at least one orifice holder. Moreover, in some embodiments, when the surface of the cooking appliance is in the closed position, the igniter may be insertable through the aperture of the surface of the cooking appliance. In various embodiments, the igniter may be magnetically coupled to the first end of the igniter base thereby engaging the first portion of the electrode pin of the igniter in electrical communication with the second portion of the electrode pin of the igniter base. In addition, in various embodiments, when the surface of the cooking appliance is in the closed position, the igniter may be removable from the aperture of the surface of the cooking appliance. In some embodiments, the igniter may be magnetically uncoupled from the first end of the igniter base thereby disengaging the first portion of the electrode pin of the igniter out of electrical communication with the second portion of the electrode pin of the igniter base.

In some embodiments, the igniter may include a first end and a second end, wherein at least one of the second end of the igniter and the first end of the igniter base may include one or more magnets and the other one of the second end of the igniter and the first end of the igniter base may include one or more magnetic structures. In various embodiments, the igniter may include a first end and a second end, wherein at least one of the second end of the igniter and the first end of the igniter base may include a projection and the other one of the second end of the igniter and the first end of the igniter base may include a receptacle for receiving the projection when magnetically coupled. In some embodiments, each of the receptacle and the projection may include ceramic portions, wherein the ceramic portions of each of the receptacle and the projection are in a vertical and radial overlapping engagement about the electrode pin when magnetically coupled. In various embodiments, the igniter assembly may include one or more magnets spaced radially outward from the electrode pin. In some embodiments, the electrode pin may include a magnetic core. In various embodiments, the igniter assembly may include a magnet positioned between the first portion of the electrode pin of the igniter and the second portion of the electrode pin of the igniter base when magnetically coupled.

In various embodiments, an igniter assembly for a cooking appliance may include an electrode pin having at least a first portion and a second portion. In some embodiments, the igniter assembly may include an igniter having an igniter body. Moreover, in some embodiments, the igniter and/or body may have a first end and a second end. Moreover, in some embodiments, the igniter body may include the first portion of the electrode pin. In various embodiments, the igniter assembly may include an igniter base having an igniter base body. In some embodiments, the igniter base and/or igniter base body may have a first end and a second end. In some embodiments, the igniter base may include the second portion of the electrode pin. In various embodiments, the igniter assembly may include a magnetic engagement between the second end of the igniter and the first end of the igniter base. In some embodiments, the magnetic engagement may include a first configuration wherein the igniter is magnetically coupled to the igniter base and a second configuration wherein the igniter is magnetically uncoupled to the igniter base.

In addition, in some embodiments, the magnetic engagement may include one or more magnets magnetically coupling to one or more magnetic structures, and wherein at least one of the second end of the igniter and the first end of the igniter base may include the one or more magnets and the other one of the second end of the igniter and the first end of the igniter base may include the one or more magnetic structures. In various embodiments, the one or more magnets may be spaced radially outward from the electrode pin. In some embodiments, the electrode pin may include the one or more magnets. In various embodiments, the one or more magnets may be positioned between the first portion of the electrode pin of the igniter and the second portion of the electrode pin of the igniter base when in the first configuration. In some embodiments, at least one of the second end of the igniter and the first end of the igniter base may include a projection and the other one of the second end of the igniter and the first end of the igniter base may include a receptacle for receiving the projection when in the first configuration. In various embodiments, each of the receptacle and the projection may include ceramic portions, wherein the ceramic portions of each of the receptacle and the projection may be in a vertical and radial overlapping engagement about the electrode pin when in the first configuration. In some embodiments, when in the first configuration the first portion of the electrode pin may be in electrical contact with the second portion of the electrode pin. In various embodiments, the igniter assembly may include one or more clearances between a remaining portion of the igniter and a remaining portion of the igniter base when in the first configuration. In some embodiments, the igniter assembly may include at least one of a burner assembly, at least one orifice holder, and/or a cooking appliance.

In various embodiments, a method of releasably engaging an igniter for a cooking appliance when a surface of the cooking appliance is in a closed position may include providing a cooking appliance have a surface in a closed position. In some embodiments, the cooking appliance may include at least one burner head adjacent the surface. In some embodiments, the method may include providing an igniter and an igniter base in ignitable communication with the at least one burner head. In various embodiments, the method may include decreasing proximity between the igniter and the igniter base when the surface is in the closed position. In various embodiments, the method may include magnetically coupling the igniter to the igniter base when the surface is in the closed position.

In addition, in some embodiments, the method may include magnetically uncoupling the igniter from the igniter base when the surface is in the closed position. In various embodiments, the igniter includes a first portion of an electrode pin and the igniter base includes a second portion of the electrode pin. In some embodiments, the method may include contacting the first portion of the electrode pin with the second portion of the electrode pin when magnetically coupling the igniter to the igniter base when the surface is in the closed position. In various embodiments, the method may include maintaining one or more clearances between remaining portions of each one of the igniter and the igniter base when the igniter and the igniter base is magnetically coupled. In some embodiments, the method may include releasably engaging the igniter base to at least one orifice holder.

The term “cooking appliance” is used herein to refer to a standalone appliance or a combination of various appliances, such as an oven, over-the-range oven, cooktop, etc. A given cooking appliance may utilize various types of technologies for heating, such as natural gas, electric, and/or inductive. The term “cooktop appliance” is used herein to refer to a cooking appliance having a cooktop, whether standalone or in combination with another appliance (e.g., an oven having a corresponding cooktop). These terms are often used interchangeably herein.

The terms “open position” and “closed position” are used herein to refer to positions that a surface of a cooktop appliance may be placed. In an open position, a surface of a cooking appliance is removed from the cooking appliance such that various components are accessible (e.g., an orifice holder, portions of a burner assembly, gas lines, an outer surface of an oven housing, various heating elements, etc.). Generally, a surface of a cooking appliance is placed in an open position when one or more components of the cooking appliance are damaged and need to be repaired and/or replaced. In a closed position, a surface of a cooking appliance is installed on the cooking appliance and a cooktop is ready for use in cooking applications and various components are not accessible (e.g., an orifice holder, portions of a burner assembly, gas lines, an outer surface of an oven housing, various heating elements, etc.).

The term “orifice holder” is used herein to refer to an apparatus including one or more openings and can be installed, either permanently or temporarily, beneath a corresponding gas cooktop burner. A given orifice holder may have any one of a variety of enclosure/body arrangements and shapes, and/or mechanical, electrical connection, and thermal configurations, unless indicated otherwise. Various components, such as gas lines, burner assemblies, igniters, etc., may be connected to one or more openings on various sides of a given orifice holder.

The term “igniter” is used herein to refer to an apparatus, including one or more conductive elements and that can be retained, either permanently or temporarily, near a gas cooktop burner to create a spark between the igniter and the gas cooktop burner thereby igniting gas flowing to the gas cooktop burner. A given igniter may have any one of a variety of conductive elements (e.g., aluminum, copper, silver, etc.), enclosure/body arrangements and shapes, and/or electrical and mechanical connection configurations, unless indicated otherwise.

The term “igniter socket and/or base” is used herein to refer to an apparatus that can temporarily or permanently receive an igniter. A given igniter socket may be connected to one or more various components (e.g., an orifice holder and/or a burner assembly) beneath a surface of a cooking appliance, such that a given igniter socket is not accessible when the surface of the cooking appliance is in the closed position. A given igniter socket may have any one of a variety of electrical connectors (e.g., male, female, etc.), enclosure/body arrangements and shapes, and/or electrical and mechanical connection configurations, unless indicated otherwise. The term “igniter assembly” is used herein to refer to the combination of an igniter and an igniter socket, unless indicated otherwise.

These and other advantages and features, which characterize the invention, are set forth in the claims annexed hereto and forming a further part hereof. However, for a better understanding of the invention, and of the advantages and objectives attained through its use, reference should be made to the Drawings, and to the accompanying descriptive matter, in which there is described example embodiments of the invention. This summary is merely provided to introduce a selection of concepts that are further described below in the detailed description, and is not intended to identify key or essential features of the claimed subject matter, nor is it intended to be used as an aid in limiting the scope of the claimed subject matter.

BRIEF DESCRIPTION OF THE DRAWINGS

FIGS. 1A and 1B are perspective views of various known igniters for cooking appliances that are fixed to an orifice holder.

FIG. 2 is a perspective view of another known igniter for a cooking appliance that is fixed to a burner head of a burner assembly.

FIG. 3A is a perspective environmental view of a cooking appliance with an igniter inserted into a surface of the cooking appliance consistent with an embodiment of the invention.

FIG. 3B is a perspective environmental view of the cooktop of FIG. 3A with the igniter removed from the surface of the cooking appliance consistent with an embodiment of the invention.

FIG. 4A is a side view of a cooking appliance with an igniter inserted into a surface of the cooking appliance consistent with an embodiment of the invention.

FIG. 4B is a cross-sectional perspective view of the cooking appliance of FIG. 4A with the igniter inserted into the surface of the cooking appliance consistent with an embodiment of the invention.

FIGS. 5A and 5B are perspective views of a burner assembly, an igniter assembly, and an orifice holder for a cooking appliance consistent with an embodiment of the invention.

FIG. 6A is a perspective view of an igniter of an igniter assembly for a cooking appliance consistent with an embodiment of the invention.

FIG. 6B is cross-sectional perspective view of an igniter socket of an igniter assembly for a cooking appliance consistent with an embodiment of the invention.

FIG. 7 is a perspective view of a burner assembly, an igniter assembly, and an orifice holder for a cooking appliance consistent with an embodiment of the invention illustrating one or more magnetic engagements.

FIG. 8 is a cross-sectional perspective view of the cooking appliance of FIG. 7 with the igniter in a first configuration with the igniter base inserted into the surface of the cooking appliance consistent with an embodiment of the invention.

FIG. 9 is a cross-sectional perspective view of the cooking appliance of FIG. 8 with the igniter in a second configuration with the igniter base removed from the surface of the cooking appliance consistent with an embodiment of the invention.

FIG. 10 is a perspective view of the igniter assembly of FIG. 9 in the second configuration.

FIG. 11 is a cross-sectional view of the igniter assembly of FIG. 8 in the first configuration.

FIG. 12 is an exploded view of the igniter assembly of FIG. 11.

FIG. 13 is a cross-sectional view of another igniter assembly in a first configuration.

FIG. 14 is a cross-sectional view of another igniter assembly in a first configuration.

It should be noted that the depicted embodiments are included herein for purposes of illustration and are not meant to be limiting. Various elements described throughout the drawings may be added, omitted, or re-arranged. Moreover, like numbers in the drawings and referenced throughout the detailed description denote like parts for the sake of brevity and should not be considered limiting.

DETAILED DESCRIPTION

A cooking appliance having a surface with one or more cooktop burners disposed thereon may be referred to as a cooktop appliance. Cooktop burners for these cooktop appliances may be heated using various types of technologies, e.g., using natural gas, resistive electrical elements or inductive electrical elements. In particular, for cooktop appliances that utilize natural gas cooktop burners, an igniter may be used to generate a spark to ignite gas flowing to a corresponding cooktop burner when a control signal to ignite the corresponding cooktop burner is received. Generally, the igniter for each corresponding cooktop burner remains in a fixed position on the surface of the cooktop appliance to ensure the igniter generates the spark for the corresponding cooktop burner when the control signal is received. Further, the surface of the cooktop appliance may be movable between an open position (i.e., various components installed beneath the surface of the cooktop appliance are accessible) and a closed position (i.e., the cooktop appliance is ready for use in normal operation and various components installed beneath the surface of the cooktop appliance are not accessible). Usually, the igniter cannot be removed unless the surface of the cooktop appliance is placed in the open position.

For example, and as shown in prior art FIGS. 1A-1B, an igniter 131 can be fixed to an orifice holder 140. The orifice holder 140 can include a first side 140A and a second side 140B, and the igniter 131 can be fixed to the second side 140B of the orifice holder 140 using one or more fastening elements, e.g., a screw 170 and a mounting plate 171, a nut and a bolt, a pin and rod, or any other suitable fastening element(s). Although the cooktop appliance is not depicted in FIGS. 1A and 1B for the sake of clarity, the orifice holder 140 is generally installed beneath a surface of a cooktop appliance such that, when the orifice holder 140 is installed, the igniter 131 extends above the surface of the cooktop appliance, and remains in a fixed position on the surface of the cooktop appliance.

As another example, and as shown in prior art FIG. 2, an igniter 231 can also be fixed to a burner head 222. The burner head 222 can include a first side (not depicted) and a second side 222B, and the igniter 231 can be fixed to the second side 222B of the burner head 222 using one or more fastening elements, e.g., a screw 270 and a mounting plate 271, a nut and a bolt, a pin and rod, or any other suitable fastening element. Although the cooktop appliance is not depicted in FIG. 2 for the sake of clarity, the burner head 222 is generally connected to an orifice holder (e.g., mechanically coupled to the first side 140A of the orifice holder 140 of FIGS. 1A and 1B) that is installed beneath a surface of a cooktop appliance such that, when the burner head 222 is connected to the orifice holder, the igniter 131 extends above the surface of the cooktop appliance, and remains in a fixed position on the surface of the cooktop appliance.

Notably, the igniters 131, 231 depicted in prior art FIGS. 1A-2 are fixed to various components that are installed beneath the surface of the cooktop appliance. However, if the igniters 131, 231 are damaged, then the igniters 131, 231 may not be able to generate a spark for a corresponding cooktop burner, thereby rendering the corresponding cooktop burner useless until the igniters 131, 231 are replaced. Moreover, an area surrounding the igniters 131, 231 may be difficult to clean since the igniters 131, 231 cannot be easily removed.

Accordingly, because the igniters 131, 231 are fixed to various components that are installed beneath the surface of the cooktop appliance, replacing the igniters 131, 231 can be a cumbersome and tedious task for an ordinary consumer and may require the help of an experienced technician. To replace the igniters 131, 231, the surface of the cooktop appliance is removed (i.e., placed in an open position), various components are disconnected and removed from the cooktop appliance (e.g., the orifice holder 140 of FIGS. 1A and 1B, or the burner head 222 of FIG. 2), the igniter 131, 231 can then be replaced, each of the disconnected components are re-installed beneath the surface of the cooktop appliance, and the surface of the cooktop appliance is re-installed on the cooktop appliance (i.e., placed in a closed position).

However, by using claimed apparatuses described herein (e.g., with respect to FIGS. 3A-6B), an igniter (e.g., igniter 331 described in FIGS. 3A-6A) can easily be inserted into and/or removed from a surface of a cooking appliance while cleaning the cooktop appliance, thereby enabling a user to more thoroughly clean the surface of the cooktop appliance and eliminating any potential damage to the igniter while cleaning. Notably, the apparatuses disclosed herein enable the igniter to be inserted into and/or removed from the surface of the cooking appliance without having to place the surface in the open position. Moreover, even if the igniter (e.g., igniter 331 described in FIGS. 3A-6A) is damaged while cleaning, this tedious and cumbersome process noted above can be eliminated due to the “plug and play” nature of the claimed apparatuses.

Turning now to FIGS. 3A and 3B, an environmental perspective view of a cooking appliance 300 (referred to hereinafter as “cooktop appliance 300”) in which the various technologies described herein may be implemented. Various cooking elements (not shown in FIGS. 3A and 3B) may also be incorporated into the cooktop appliance 300, such as an oven, an over-the-range oven, etc., and utilize various types of technologies for heating (e.g., one or more of natural gas, electric, and/or inductive heating elements). The cooktop appliance 300 in these embodiments is a range oven that includes a cooktop surface 310 (referred to hereinafter as “surface 310”). The surface 310 of the cooktop appliance 300 may include an aperture 311.

Further, the surface 310 may be movable between an open position (not depicted) and a closed position (e.g., as depicted in FIGS. 3A-4B). When the surface 310 of the cooktop appliance 300 is in the closed position, the cooktop appliance 300 can be used for cooking applications and/or other applications. Although not depicted, the surface 310 of the cooktop appliance 300 can also be placed in an open position by, for example, removing one or more fastening elements connecting the surface 310 to the cooktop appliance 300 and sliding and/or lifting the surface 310 off of the cooktop appliance 300, actuating one or more pivoting mechanism that allow the surface 310 of the cooktop appliance 300 to pivot via one or more hinges, etc. When the surface 310 is in the open position, an area of the cooktop appliance 300 immediately beneath the surface 310 provides access to various components of the cooking appliance 300, such as an igniter socket 332 and an orifice holder 340 that are described in more detail herein (e.g., with respect to FIGS. 4A-5B).

Moreover, the cooktop appliance 300 may include a control panel 390 having various user interface devices, including, for example, control knobs 391, 392, for controlling energy output for each corresponding cooktop burner of the cooktop appliance 300, and a display (not depicted) for providing visual feedback as to the activation state of the cooktop appliance 300. It will be appreciated that the cooktop appliance 300 may include various types of user controls in other embodiments, including various combinations of switches, buttons, knobs and/or sliders, typically disposed at the rear or front (or both) of the cooktop appliance 300, although in some instances, user controls may be disposed at different locations, e.g., along the side of the cooktop appliance 300 or grouped near the center of the surface 310 of the cooktop appliance 300.

In the depicted embodiments of FIGS. 3A and 3B, the cooktop appliance 300 utilizes natural gas for heating each cooktop burner. Accordingly, the surface 310 of the cooktop appliance 300 can include at least one burner assembly 320 disposed thereon. The burner assembly 320 may include a burner cap 321 and a burner head 322. The burner cap 321 can rest upon or otherwise be removably retained by the burner head 322 (e.g., interference fit, rotatably mounted, etc.). Further, the surface 310 of the cooktop appliance 300 can removably retain an igniter 331. The igniter 331 can include an electrode pin 331A extending through the igniter 331, and the electrode pin 331A can have a first end 331B and a second end 331C. The igniter 331 can be inserted into and/or removed from the aperture 311 of the surface 310 of the cooking appliance 300. When the igniter 331 is inserted through the aperture 311 of the surface 310 of the cooking appliance 300, the first end 331B of the electrode pin 331A can be maintained in a fixed position relative to the burner cap 321 of the burner assembly 320.

Accordingly, upon receiving input via one or more user of the interface devices, e.g., via control knobs 391, 392, a gas valve (not depicted) may open and allow gas to flow from a manifold (not depicted) to the burner head 322 (e.g., via an orifice holder 340 as described in FIGS. 4A-5B). Further, as the gas valve opens, an electrical control signal can simultaneously be sent to the igniter 331, thereby generating a spark between the first end 331B of the electrode pin 331A of the igniter 331 and the burner cap 321. This spark can ignite the gas flowing from the manifold to the burner head 322 and can create a flame for a corresponding cooktop burner. After cooking is finished, further input via one or more of the interface devices, e.g., via control knobs 391, 392, can be received that stops the flow of gas from the manifold to the burner head 322, thereby extinguishing the flame for the corresponding cooktop burner. Although not depicted for the sake of clarity, the burner assembly 320 of the cooktop appliance 300 may be covered with one or more grates or another surface upon which pots and pans may be directly placed for cooking applications.

After cooking is finished and during cleaning of the surface 310, the igniter 331 can be removed from the aperture 311 of the surface 310 of the cooktop appliance 300, thereby allowing the surface 310 of the cooktop appliance 300 to be thoroughly cleaned and eliminating any potential damage to the igniter 331 while cleaning. The igniter 331 can be removed from the aperture 311 by simply pulling the igniter 331 out of the aperture 311, and the igniter 331 can be re-inserted into the aperture 311 by pushing the igniter 331 back through the aperture 311. For example, when cleaning the surface 310 of the cooktop appliance 300, one or more grates around each burner assembly can be removed, each corresponding igniter 331 can be removed from each corresponding aperture 311, and the surface 310 can be cleaned. After the surface 310 is cleaned, each of the corresponding igniters 331 can be re-inserted through the corresponding aperture 311 and the one or more grates around each burner assembly 320 can be placed back on the surface 310 of the cooktop appliance 300. Accordingly, the surface 310 of the cooktop appliance 300 can be cleaned without each of the igniters 331 interfering with cleaning of the surface 331 and without each of the igniters 331 being exposed to potential damage during cleaning. Notably, the igniter 331 can be inserted into and/or removed from the surface 310 of the cooktop appliance 300 without having to place the surface 310 of the cooktop appliance 300 in the open position.

Moreover, the surface 310 of the cooktop appliance 300, may further include a surface sealing mechanism 312A (depicted in FIGS. 3A and 3B as a dashed line for purposes of illustration) disposed immediately beneath the aperture 311 of the surface 310 of the cooktop appliance 300. In some embodiments, the surface sealing mechanism 312A may create a mechanical seal, such as a gasket seal (e.g., via an o-ring, captive o-ring assembly, etc.), a diaphragm seal (e.g., via a flexible membrane), etc., between the igniter 331 and the aperture 311 of the cooktop appliance 300. Accordingly, when the igniter 331 is inserted into the surface 331 and the cooktop appliance 300 is in use, the sealing mechanism 312A prevents foods and various liquids from entering the aperture 311 of the surface 310. In some of those embodiments, the surface sealing mechanism 312A may be flexible (e.g., a diaphragm seal), such that the surface sealing mechanism 312A also seals the aperture 311 when the igniter 331 is removed, thereby preventing cleaning solutions and/or other liquids from entering the aperture 311 of the surface 310. By including the surface sealing mechanism 312A, potential damage (i.e., caused by food, various liquids, and cleaning solutions) to the various components beneath the surface 310 of the cooktop appliance 300 (e.g., such as an orifice holder 340, an igniter socket 332, etc.) can be eliminated. Although not depicted, in some additional and/or alternative embodiments, the igniter 331 may also include a sealing mechanism (i.e., in addition to or in lieu of the surface sealing mechanism 312A) to reinforce the seal created between the igniter 331 and the aperture 311 of the cooktop appliance 300 by the surface sealing mechanism 312A.

More particularly, and turning now to FIGS. 4A and 4B, when the igniter 331 is inserted through the aperture 311 of the surface 310 of the cooktop appliance 300, the second end 331C of the electrode pin 331A extending through the igniter 331 is received by the igniter socket 332 (indicated by dashed lines in FIG. 4A for purposes of illustration). The igniter socket 332 can include a first end 332A and a second end 332B, where the first end 332A of the igniter socket 332 can be configured to receive the second end 331C of the electrode pin 331A. In some embodiments, the igniter 331 may further include an igniter positioning flange 341A. The igniter positioning flange 341A ensures that, when the igniter 331 is inserted through the aperture 311 of the surface 310 of the cooktop appliance 300 and into the igniter socket 332, the first end 331B of the electrode pin 331A is maintained at a fixed position relative to the burner cap 321 of the burner assembly 320. Further, when the igniter 331 is inserted through the aperture 311 of the surface 310 of the cooktop appliance 300 and into the igniter socket 332, the igniter positioning flange 341A can be flush (i.e., level or parallel) with the surface 310 of the cooktop appliance 300. Additionally, the igniter positioning flange 341A can prevent the second end 331C of the electrode pin 331A from being inserted (e.g., pushed) too far into the igniter socket 332, thereby eliminating any risk of damaging the igniter socket 332 when inserting the igniter 331.

An orifice holder 340 can be disposed immediately below the surface 310 of the cooktop appliance 300 and have at least a first side 340A and a second side 340B. In some embodiments, a portion of the orifice holder 340 may protrude through surface 310 of the cooktop appliance 300, while in other embodiments, the entire orifice holder 340 may be disposed beneath the surface 310 of the cooktop appliance 300. The burner head 322 of the burner assembly 320 can be connected (e.g., using one or more fastening elements, using a friction fit between the burner head 322 and the orifice holder 340, etc.) to the first side 340A of the orifice holder 340 to control the gas flowing from the manifold to the burner head 322 when the input is received via one or more user interface devices, e.g., via control knobs 391, 392. In some embodiments, the orifice holder 340 can further include one or more brackets which are described in more detail herein (e.g., with respect to FIGS. 5A and 5B).

The second end 3326 of the igniter socket 332 may be configured to receive a wire 350. As described herein (e.g., with respect to FIG. 6B), an interior of the igniter socket 332 can be an electrical connector 334A. When the igniter 331 is inserted through the aperture 311 of the surface 310 of the cooktop appliance 300 and into the igniter socket 332, the electrode pin 331A can be electrically coupled to the wire 350 via the electrical connector 334A. This connection is clearly illustrated in FIG. 4B as the electrode pin 331A extends through the igniter 331 and into the igniter socket 332. Accordingly, when the input is received via one or more user interface devices, e.g., via control knobs 391, 392, the electrical control signal is sent through the wire 350 to the electrical connector 334A of the igniter socket 332 and transferred to the electrode pin 331A, thereby generating the spark between the first end 3316 of the electrode pin 331A of the igniter 331 and the burner cap 321 to ignite gas flowing to the burner assembly 320 via the orifice holder 340.

Turning now to FIGS. 5A and 5B, the burner assembly 320 (e.g., the burner cap 321 and the burner head 322), the igniter assembly 330 (e.g., at least the igniter 331 and the igniter socket 332), and the orifice holder 340 are depicted. Although these embodiments are depicted as being independent of the cooktop appliance 300, that is for the sake of clarity and not meant to be limiting. In some embodiments, and as noted above with respect to FIGS. 4A and 4B, the orifice holder 340 may further include one or more brackets, such as a first bracket 341 and a second bracket 342. In some of those embodiments, the first bracket 341 of the orifice holder 340 can have an aperture 341A that, when the orifice holder 340 is installed beneath the surface 310 of the cooktop appliance 300, is disposed immediately beneath the aperture 311 of the surface 310. In some further embodiments, the first bracket 341 may also include an orifice sealing mechanism 312B (depicted in FIGS. 5A and 5B as a dashed line for purposes of illustration) disposed above and/or within the aperture 341B of the first bracket 341.

Accordingly, when the second end 331C of the electrode pin 331A is inserted through the surface 310 of the cooktop appliance 300 when the surface 310 is in the closed position, the second end 331C of the electrode pin 331A is also inserted through the aperture 341B of the first bracket 341. The aperture 341B of the first bracket 341, in addition to the aperture 311 of the surface 310 and the igniter positioning flange 341A, helps guide the igniter 331 into the first end 332A of the igniter socket 332. Both the aperture 311 of the surface and the aperture 341A of the first bracket can have a similar diameter and/or slightly larger compared to that of the igniter 331, such that when the igniter 331 is inserted through the apertures 311, 341B, a friction fit is formed between the igniter 331 and each of the apertures 311, 341B.

Further, the orifice sealing mechanism 312B can create a mechanical seal, such as a gasket seal (e.g., via an o-ring, captive o-ring assembly, etc.), a diaphragm seal (e.g., via a flexible membrane), etc., between the igniter 331 and the aperture 341B of the first bracket 341. If included, the orifice sealing mechanism 312B can function similarly to the surface sealing mechanism 312A disposed immediately beneath the aperture 311 of the cooktop appliance 300, and the orifice sealing mechanism 312B can be in addition to or in lieu of the surface sealing mechanism 312A. For example, when the igniter 331 is inserted into the igniter socket 332 the surface 331 and the cooktop appliance 300 is in use, the orifice sealing mechanism 312B prevents any food and/or various liquids from passing the aperture 341B of the first bracket 341. Moreover, the orifice sealing mechanism 312B may be flexible (e.g., a diaphragm seal), such that the orifice sealing mechanism 312B also seals the aperture 341B when the igniter 331 is removed, thereby preventing cleaning solutions and/or other liquids from entering the aperture 341B of the first bracket 341. By including the orifice sealing mechanism 312B, potential damage (i.e., caused by food, various liquids, and cleaning solutions) to the various components beneath the surface 310 of the cooktop appliance 300 (e.g., such as an orifice holder 340, an igniter socket 332, etc.) can be eliminated.

In some embodiments, the second bracket 342 of the orifice holder 340 can include an opening 342B and a slot 333B. Further, the opening 342B of the second bracket 342 may be configured to removably retain the igniter socket 332. The igniter socket 332 can be inserted into the opening 342B of the second bracket 342 (e.g., by sliding igniter socket 332 into the opening 342B of the second bracket 342 when the surface 310 of the cooktop appliance 300 is in the open position or prior to installing the orifice holder 340 when the surface 310 of the cooktop appliance 300 is in the open position). In some embodiments, the igniter socket 332 may further include a socket positioning flange 342A and at least one rib 333A. As the igniter socket 332 is inserted into the opening 342B of the second bracket 342, the socket positioning flange 342A can slide along the second bracket 342, such that when the igniter socket 332 is fully inserted into the opening 342B of the second bracket 342, the socket positioning flange 342A can be flush (i.e., level or parallel) with the second bracket 342.

In some embodiments, after the igniter socket 332 is inserted into the opening 342B of the second bracket 342, a spring clip 333 can be inserted into the slot 333B. The spring clip 333 can also include an opening 333C, such that when the spring clip 333 is inserted into the slot 333B of the second bracket 342, the opening 333C of the spring clip 333 receives the at least one rib 333A of the igniter socket 332, thereby retaining the igniter socket 332 within the second bracket 342. In these embodiments, the igniter socket 332 cannot be removed while the spring clip 333 is inserted into the slot 333B of the second bracket 342 due to the rib 333A of the igniter socket 332 being retained and/or surrounded by the opening 333C of the spring clip 333. Although the depicted embodiments of FIGS. 5A and 5B include the spring clip 333, it should be noted that the spring clip 333 is not required. In some other embodiments, the igniter socket 332 can simply be inserted into the opening 342B of the second bracket 342 and the spring clip 333 can be omitted altogether. In some alternative embodiments, the igniter socket 332 can be fixed within second bracket 342 by one or more fastening elements, e.g., a screw, a nut and bolt, etc. In yet further embodiments, one or more latches and/or other fastening elements may be used to retain the igniter socket 332 within the second bracket 342 of the orifice holder 340.

However, during normal operation of the cooking appliance, the igniter socket 332 is usually removably retained by the second bracket 342 of the orifice holder 340 and not accessible when the surface 310 of the cooktop appliance 300 is in the closed position (i.e., because the orifice holder 340 is only accessible when the surface 310 of the cooktop appliance 300 is in the open position). Accordingly, even though the igniter socket 332 is not accessible when the surface 310 of the cooktop appliance 300 is in the closed position, the igniter 331 can still be inserted into the igniter socket 332 when the surface 310 is in the closed position by pushing the second end 331C of the electrode pin 331A through the aperture 311 of the surface 310, through the aperture 341B of the first bracket 341, and into the igniter socket 332. Moreover, the igniter 331 can still be removed from the igniter socket 332 by pulling the igniter 331 out of the aperture 311 of the surface 310, through the aperture 341B of the first bracket 341, and out of the igniter socket 332.

In the depicted embodiment of FIG. 5A, the igniter socket 332 can be removed from the second bracket 342 by removing the igniter 331, placing the surface 310 of the cooktop appliance 300 in the open position, removing the wire 350 from the igniter socket 332, removing the spring clip 333 from the slot 333B (e.g., by pulling the spring clip 333 out of the slot 333B), and sliding the igniter socket 332 out of the opening 342B of the second bracket 342. In other embodiments, the igniter socket 332 may be permanently connected to the orifice holder 340, and the orifice holder 340 may also need to be replaced when the igniter socket 332 is damaged, but the igniter 331 can still be inserted into and/or removed from the igniter socket 332. Regardless, if a component of the igniter assembly 330 (e.g., the igniter 331 or the igniter socket 332) is damaged, each of the components can be individually replaced depending on which portion of the igniter assembly 330 is damaged, thereby providing a “plug and play” igniter assembly 330 for the cooktop appliance 300.

Aspects of the igniter assembly 330 (e.g., the igniter 331 or the igniter socket 332) are depicted in more detail in FIGS. 6A and 6B. As described herein (e.g., with respect to FIGS. 3A-5B), the igniter 331 includes the electrode pin 331A (indicated by dashed lines in FIG. 6A for purposes of illustration) that extends through the igniter 331 and that includes the first end 331B of the electrode pin 331A and the second end 331C of the electrode pin 331A. The igniter 331 may include a first portion A1 and a second portion A2. In particular, the igniter 331 can be inserted into the cooking appliance 300 by grabbing the igniter 331 by the first portion A1 and inserting (e.g., by pushing) the second portion A2 and the second end 331C of the electrode pin 331A through the aperture 311 of the surface 310 of the cooking appliance 300, through the aperture 341B of the first bracket, and into the igniter socket 332 until the igniter positioning flange 341A is flush with the surface 310 of the cooking appliance 300. Further, the igniter 331 can be removed from the cooking appliance 300 by grabbing the first portion A1 of the igniter and removing (e.g., by pulling) the first portion A1 of the igniter, thereby disengaging the second end 331C of the electrode pin 331A from the igniter socket 332. Notably, the igniter 331 can be removed from and/or inserted into and out of the cooktop appliance 300 without the use of any tools or fasteners.

In some embodiments, the first portion A1 and the second position A2 of the igniter 331 can be defined in part by a location of the igniter positioning flange 341A. In various embodiments, a position of the igniter positioning flange 341A can change. However, an amount of change in the position of the igniter positioning flange 341A may be subject to several constraints. For example, a constraint can be that a position of the first end 331B of the electrode pin 331A must be maintained relative to the burner cap 321 of the burner assembly 320 to ensure the cooktop appliance 300 functions properly. As another example, a constraint can be that the igniter positioning flange 341A ensures the second end 331C of the electrode pin 331A is inserted into the first end 332A of the igniter socket 332 to ensure a proper connection with the electrical connector 334A. Accordingly, when the igniter 331 is inserted into the igniter socket 332, the first portion A1 of the igniter 331 extends above the surface 310 of the cooktop appliance 300, and the second portion A2 of the igniter 331 extends below the surface 310 of the cooktop appliance 300, thereby ensuring proper positioning of the electrode pin 331A when the igniter 331 is inserted into the igniter socket 332.

Moreover, and as shown in FIG. 6B, when the igniter 331 is inserted into the igniter socket 332, the first end 332A of the igniter socket 332 is configured to receive the second end 331C of the electrode pin 331A. In some embodiments, the first end 332A of the igniter socket 332 includes an opening that can be tapered, chamfered, and/or beveled to help guide the second end 331C of the electrode pin 331A into an interior of the igniter socket 332. Further, the socket positioning flange 342A is located at the first end 332A of the igniter socket 332 and can be utilized while inserting the igniter socket 332 into the opening 3426 of the second bracket 342 of the orifice holder 340. As noted above, in some embodiments, the igniter socket 332 can also include the at least one rib 333A. If included, the at least one rib 333A can be located around the igniter socket 332, such that the at least one rib 333A is received by the opening 333BC of the spring clip 333 when the spring clip 333 is inserted into the slot 3336 of the second bracket 342 of the orifice holder 340. Further, if included, a position of the at least one rib 333A may vary as long as the at least one rib 333A is operable to be retained by the spring clip 333 when the spring clip 333 is inserted into the slot 3336 of the second bracket 342 of the orifice holder 340.

In some embodiments, the interior of the igniter socket 332 can be and/or include the electrical connector 334A that is configured to receive the second end 331C of the electrode pin 331A. The wire 350 can be inserted into the second end 3326 of the igniter socket 332, such that the second end 331C of the electrode pin 331A and the wire 350 are electrically coupled by the electrical connector 334A. In some embodiments, the second end 3326 of the igniter socket 332 may also include a crimp socket 334B. The crimp socket 3346 can be configured to receive the wire 350 and ensure the connection between the wire 350 and the electrical connector 334A is maintained over time and through normal wear and tear of the cooking appliance 300. Although the electrical connector 334A is depicted being female, that is not meant to be limiting. In alternative embodiments, the electrical connector 334A can be male, and the second end 331C of the electrode pin 331A can be configured to receive one or more components of a male electrical connector.

Upon receiving input via one or more user of the interface devices, e.g., via control knobs 391, 392, the electrical control signal can be sent to the igniter 331 by way of the igniter 331 being electrically coupled to the wire 350 via the electrical connector 334A, thereby generating a spark between the first end 3316 of the electrode pin 331A of the igniter 331 and the burner cap 321. This spark can ignite the gas flowing from the manifold to the burner head 322 and can create a flame for a corresponding cooktop burner during cooking and/or other applications.

By providing an igniter assembly with an igniter that can be inserted into and/or removed from a surface of a cooking appliance while the surface is in a closed position, the surface of the cooktop can easily be cleaned and the potential for damaging the igniter can be eliminated. This also obviates the need for removing the surface of the cooking appliance to replace the igniter if it is damaged during cooking and/or cleaning.

In one implementation, the igniter assembly 430, the orifice holder 340, the appliance 300, and/or the burner assembly 320 may include one or more magnetic engagements 50 to releasably/magnetically couple the igniter with the appliance 300, or portions thereof (e.g. burner assembly 320, orifice holder 340, igniter base 432, 532, 632, igniter assembly 430, etc.). As shown in FIGS. 7-14, the igniter assembly 430, or portions thereof, may include the one or more magnetic engagements 50. The igniter 431, 531, 631 magnetically couples/connects and/or releasably engages the igniter base/socket 432, 532, 632 and/or orifice holder 340. The magnetical and/or releasable coupling may occur when the cooktop surface 310 of the appliance 300 is in the closed position in some embodiments (See at least FIGS. 7-9). The igniter 431, 531, 631 (e.g. second end 431b) may be magnetically coupled to the igniter base 432, 532, 632 (e.g. first end 432a) when in a first configuration (See FIGS. 8, 13, and 14) thereby placing the components of electrode pin 331A (e.g. first portion 331Aa, second portion 331Ac, etc.) in electrical communication or an operating configuration. When operable, the igniter base and the igniter may be in ignitable or spark communication with one or more burner heads 322 and/or caps 321 in various embodiments. In some embodiments as shown in FIG. 8, the igniter 431, 531, 631 may be inserted through the aperture 311 of the surface 310 when magnetically coupled or in the first configuration (e.g. when the surface of the appliance is in the closed position). In some embodiments as shown in FIG. 9, the igniter 431, 531, 631 (e.g. second end) may be magnetically uncoupled from the igniter base 432, 532, 632 (e.g. first end) in the second configuration, thereby placing the components of electrode pin (e.g. first portion, second portion, igniter, etc.) out of electrical communication or not in the operating configuration. In some embodiments, the igniter 431, 531, 631 may be removed from the aperture 311 of the surface when magnetically uncoupled (e.g. when the surface of the appliance is in the closed position). The magnetic engagement 50 between the igniter 431, 531, 631 and the igniter base 432, 532, 632 may be positionable between a first configuration (See FIGS. 8, 13, and 14) wherein the igniter is magnetically coupled to the igniter base 432, 532, 632 and a second configuration (See FIG. 9) wherein the igniter 431, 531, 631 is magnetically uncoupled from the igniter base 432, 532, 632. The magnetic engagement 50 may be between the second end 431b of the igniter 431, 531, 631 and the first end 432a of the igniter base 432, 532, 632 as shown in the embodiments. The first end 432a of the igniter base 432 and the second end 431b of the igniter 431 may each include at least a portion of the one or more magnetic engagements 50. The igniter 431, 531, 631 may include an igniter body 431c having a first end 431a and a second end 431b opposite to the first end 431a. The igniter base 432, 532, 632 may include an igniter base body 432c having a first end 432a and a second end 432b opposite to the first end 432a.

In some implementations, the one or more magnetic engagements 50 may magnetically couple the components of the igniter assembly 430, or portions thereof (e.g. igniter, igniter base, etc.). The magnetic engagement 50 may include a first structure magnetically and/or releasably connected to a second structure. In some embodiments, the first structure may be one or more magnets 50a and the second structure may be one or more metal and/or magnetic structures 50b magnetically attracted to the first structure. In the embodiments shown in FIGS. 7-14, the magnetic engagement 50 may include one or more magnets 50a magnetically and/or releasably engaging one or more metal and/or magnetic structures 50b (e.g. ferromagnetic metals and/or alloys, ferrous metal member, etc.). In some embodiments, the igniter may include the one or more magnets and the igniter base may include the one or more magnetic structures releasably engaging the one or more magnets. As shown in FIGS. 7-14, the igniter 431, 531, 631 (e.g. second end 431b) may include the one or more magnets 50a and the igniter base 432, 532, 632 (e.g. first end 432a) may include the one or more magnetic structures 50b. In other embodiments not shown, the igniter base may include the one or more magnets and the igniter may include the one or more magnetic structures releasably engaging the one or more magnets. For example, the igniter (e.g. second end) may include the one or more magnetic structures and the igniter base (e.g. first end) may include the one or more magnets. In some embodiments, it should be understood that the both of the igniter and igniter base may include one or more magnets and the one or more magnetic structures to form one or more magnetic engagements therebetween. Although the igniter assembly, or portions thereof, include the one or more magnetic engagements, it should be understood that the magnetic engagement may be included between the igniter assembly, or portions thereof, and other portions of the appliance (e.g. the orifice holder, burner assembly, appliance, surface, clip, etc.). For example, the igniter and/or igniter base may be magnetically coupled with the orifice holder, or portions thereof.

It should be understood that the magnetic engagement may be a variety of quantities, shapes, sizes, constructions, and positions with the corresponding magnetically coupled components. In some embodiments, the magnet(s) 50b and/or magnetic structure 50b may be spaced from the electrode pin 331A, or portions thereof, to decrease the potential loss of magnetism of the one or more magnet(s) when exposed to heat. The one or more magnets 50a and/or magnetic structure(s) 50b may be insulated from and/or spaced away from or out of the thermal and/or electrical path of the igniter and/or igniter base. In the one embodiment shown in FIGS. 7-12, the one or more magnets 50a and/or magnetic structure 50b may be in an annular or ring shape. The igniter 431, igniter body 431c, and/or second end 431b may include the annular shaped magnet(s) 50a. The magnet(s) and/or annular shaped magnet(s) 50a may be spaced radially outward from the longitudinal axis A and/or electrode pin 331A (e.g. first and/or second portions). The annular shaped magnet 50a may have an inner periphery 50ab adjacent to or may be spaced outwardly by a projection 433 and/or ceramic material 431d of the igniter. The annular shaped magnet 50a may be spaced away or longitudinal spaced from the terminal end 331Ab of the electrode pin 331A (e.g. first portion), terminal end 433a, and/or second end 431b of the igniter 431. The igniter body 431c may include one or more steps 434. The step 434, if used, between the projection 433 and the remaining portion the igniter (e.g. between the first end and second end) may include the annular shaped magnet(s). The projection 433, if used, and/or second end 431b of the igniter 431 may include a smaller outer periphery than the first end 431a of the igniter. The step 434 may be adjacent the one or more changes in the size of the outer periphery (e.g. ceramic 431d). The magnet or annular shaped magnet 50a may be inserted into or engage the ceramic 431d and be electrically and/or thermally insulated from the electrode pin or portions of the appliance (e.g. burner head, portions of the igniter assembly). The ceramic 431d of the igniter and/or igniter base may be at least one of the insulation materials. Correspondingly, as shown in FIG. 11, the one or more magnetic structures 50b may be spaced radially away from the first and/or second portions of the electrode pin. It should be understood that the annular shaped magnet and/or projection may be alternatively on the igniter base. The igniter base/socket 432 and/or body 432c may include a receptacle 435 receiving the projection 433, if used, and/or the magnetic structure 50b corresponding to the one or more positions of the one or more magnets of the igniter. The first end 432a of the igniter base 432 may include the receptacle 435 and/or magnetic structure(s) 50b releasably engaging the one or more magnets 50a. The rim, terminal end 432Ab, and/or first end 432a of the igniter base 432 may include the one or more magnetic structures 50b and be positioned around the opening or recess 436 of the receptacle 435. The one or more magnetic structures 50b may be annular in shape as shown in FIGS. 10 and 11. The magnetic structure(s) 50b may be spaced radially outward from the longitudinal axis A and/or electrode pin 331A (e.g. first and/or second portions). Although the magnet and magnetic structure is shown as similar, both structures may be different in size, shape, quantity, etc. The receptacle 435, if used, may receive the projection 433 when in the first configuration and/or when magnetically coupled. Although not shown, in some embodiments the igniter may include the receptacle. The electrode pin 331A (e.g. first portion 331Aa) of the igniter 431 is in electrical communication with, abuts, and/or contacts the electrode pin 331A (e.g. second portion 331Ac) of the igniter base 432 when in the first configuration or magnetically coupled position as shown in FIG. 11. The electrode pin 331A (e.g. first portion 331Aa) of the igniter 431 may be out of electrical communication with, uncoupled, and no longer contact the electrode pin 331A (e.g. second portion 331Ac) of the igniter base 432 when in the second configuration or magnetically uncoupled position as shown in FIG. 10. The step 434 of the igniter may be positioned adjacent the first end 432a, magnetic structure 50b, and/or a rim/terminal end 322Ab defining the opening 436 of the receptacle 435 when in the first configuration. The igniter assembly or portions thereof (e.g. igniter, igniter base) may be releasably coupled to the at least one orifice holder. The igniter base 432 may be releasably engaged to the orifice holder 340 (e.g. one or more brackets) by one or more spring clips 333.

In some implementations, the igniter assembly, igniter, and/or igniter base may include the electrode pin, or portions thereof. The electrode pin 331A may be one or more components (e.g. first portion, second portion, etc.). As shown in the embodiment in FIGS. 7-14, the igniter 431, 531, 631 may include the first portion 331Aa and the igniter base 432, 532, 632 may include the second portion 331Ac. The igniter base 432, 532, 632 may include the wire(s) 350 connected to the second portion 331Ac of the electrode pin 331A. The first portion 331Aa of the electrode pin 331A may extend from the first end 431a towards the second end 431b of the igniter 431. In the embodiment shown in FIGS. 9-12, the first portion 331Aa may extend through the projection 433, if used. The second portion 331Ac may extend from the first end 432a towards the second end 432b of the igniter base 432. The second portion 331Ac may extend through the receptacle 435 and terminate (e.g. pin terminal end) adjacent the bottom 437. It should be understood that the igniter base may include the electrical connector 334A in some embodiments.

In some implementations, the one or more magnetic engagements 50 may include one or more magnets 50a contacting the one or more portions of the electrode pin 331A. For example, in some embodiments, one or more magnets 50a may contact one or more portions (e.g. outer periphery, internal surfaces, terminal end) of the electrode pin 331A (e.g. first portion and/or second portion). As shown in the one embodiment in FIG. 14, one or more magnets 50a bridge or contact both of the electrode pins between the igniter 531 and the igniter base 532. The igniter 531 and/or second end 431b may include at least one magnet 50a (e.g. cylindrical in shape) contacting the terminal end 331Ab of the electrode pin (e.g. first portion). The magnet(s) 50a may be positioned between the first portion 331Aa of the electrode pin 331A of the igniter 531 and the second portion 331Ac of the electrode pin 331A of the igniter base 532 when in the first configuration or magnetically coupled position. The terminal end of the electrode pin second portion may contact the magnet 50a when in the first configuration. The second portion 331Ac of the electrode pin 331A and/or first end 432a (e.g. within the ceramic) may include the one or more magnetic structures 50b. As shown in FIG. 14, the second portion 331Ac of the electrode pin 331A may include the one or more magnetic structures 50b. The magnetic structure 50b and/or electrode pin (e.g. second portion 331Ac) may include a steel core. As shown in the one embodiment in FIG. 13, the electrode pin 331A (e.g. first portion, second portion) may include the one or more magnets 50a. The other portion of the electrode pin 331A may include the corresponding one or more magnetic structures 50b. The igniter 631 and/or first portion 331Aa of the electrode pin 331A may include at least a portion of the one or more magnets 50a. The electrode pin 331A (e.g. first portion 331Aa) may include a magnetic core. As shown in FIG. 13, the second portion 331Ac of the electrode pin 331A may include the one or more magnetic structures 50b. The magnetic structure 50b and/or electrode pin (e.g. second portion 331Ac) may include a steel/metal core. It should be understood that the magnetic core and/or magnet of the igniter (e.g. embodiments shown in FIGS. 13 and 14) may be reversed with one or more magnetic structures of the igniter base in some embodiments and still be within the scope of the invention.

In one implementation, the appliance 300 and/or igniter assembly 430 may include one or more clearances and/or gaps 600 between one or more surfaces. When in the first configuration or magnetically coupled position, one or more clearances 600 may be positioned or predetermined between the igniter 431, or portions thereof, and the igniter base 432, or portions thereof. In the first configuration as shown in FIG. 11, the electrode pins 331A of each one of the igniter and the igniter base are in electrical contact while maintaining one or more clearances 600 between the remaining portion of the igniter and the remaining portion of the igniter base. The one or more clearances 600 may allow for or provide the direct contact/abutment for electrical communication when coupling between the first portion 331Aa of the electrode pin 331A and the second portion 331Ac of the electrode pin 331A when in the first configuration. The ends (e.g. terminal ends) of the electrode pin portions may provide the longitudinal contact (e.g. first contact) along the axis A when assembling towards the first configuration from the second figuration. The clearance 600, if used, may reduce the likelihood of the remaining portions of the igniter and/or igniter base (e.g. magnetic engagement, ceramic, etc.) from impeding the connection, contact (e.g. longitudinal contact), and/or electrical communication of the electrode pin. The clearances, if used, may be positioned between axial and/or longitudinal facing surfaces of the igniter and the igniter base. Alone or in combination with the longitudinal gaps/clearances, the embodiments may include horizontal clearance(s) although not shown. As shown in FIG. 11, a first clearance or gap 601 (e.g. longitudinal gap and/or height), if used, may be positioned between the one or more magnets 50a and the one or more magnetic structures 50b. A second clearance or gap 602 (e.g. longitudinal gap), if used, may be between the ceramic 431d of the igniter 431 and the ceramic 431d of the igniter base 432. The second clearance 602 may be positioned between the ceramic of the terminal end 433a of the projection 433 of the igniter 431 and the bottom surface 437 or ceramic of the receptacle 435 of the igniter base 432. The clearance (e.g. surfaces defining the clearance/gap, height of gap) may extend about the circumference, or portion thereof, surrounding the axis A and/or electrode pin for one or more radial distances. The one or more clearances 600 (e.g. first clearance, second clearance, etc.) may be the same (e.g. have the same distance therebetween) as shown in FIG. 11 or may be different in some embodiments. It should be understood that the clearances/gaps may be a variety of sizes, shapes, orientations, quantities, and constructions and still be within the scope of the invention. For example, although not shown, the igniter 531, 631 and igniter base 532, 632 of FIGS. 13 and 14 may have clearances (e.g. between ceramic portions 431d of the components of the igniter assembly) in some embodiments.

In some implementations, the appliance 300 and/or igniter assembly 430 may include an overlapping of material surrounding the electrode pin. One or more overlapping engagements 700, if used, of the material/structure surrounding the electrode pin 331A may block or reduce spark paths away from the electrode pin 331A, or portions thereof. The overlapping engagement(s) 700 may be vertical, radial, angled, tapered, upwardly, and/or downwardly (e.g. one or more directions and/or orientations). The overlapping engagements may coincide with one or more surfaces (e.g. ceramic) creating the clearance(s) 600. In some embodiments, the overlapping engagement may be at least a vertical overlapping engagement. In various embodiments, the overlapping engagement may be at least a radial overlapping engagement. The overlapping engagement(s) may overlap surfaces for a variety of lengths and/or distances in one or more directions/orientations. As shown in the embodiments in FIGS. 13 and 14, the igniter assembly 430 includes at least one radial overlapping engagement 710. The ceramic 431d and/or ends of each of the igniter 531, 631 and igniter base 532, 632 may radially overlap outwardly from or surround the electrode pin 331A. As shown in the one embodiment in FIG. 11, the igniter assembly 420 may include at least one vertical overlapping engagement 720 and/or at least one radial overlapping engagement 710. The overlapping engagement may be one or more ceramic portions of the igniter and the igniter base, or portions thereof. The ceramic portions of each of the igniter base (e.g. receptacle) and the igniter (e.g. projection) may be in radial and/or vertical overlapping engagement 710, 720 about the electrode pin 331A, or portions thereof, when magnetically connected in the first configuration. The vertical overlapping engagement 720 may be between the inner periphery 438 or ceramic of the receptacle 435 of the igniter base 432 and the outer periphery 439 or ceramic of the projection 433 of the igniter 431. The radial overlapping engagement 710 may be between the bottom 437 or ceramic of the receptacle 435 of the igniter base 432 and the terminal end 433a or ceramic of the projection 433 of the igniter 431. It should be understood that the overlapping engagements may be a variety of sizes, shapes, orientations, quantities, and constructions and still be within the scope of the invention.

In use, the user may remove the igniter 431, 531, 631 from the igniter base 432, 532, 632 (e.g. through the aperture) for one or more applications (e.g. clean the surface and/or replacement of the igniter, without removing or opening the cooktop surface of the appliance). The user may supply sufficient force to remove or separate the magnetic engagement 50 from the first configuration to the second configuration. The removal force may separate the magnetic force/engagement between the one or more magnets 50a and the one or more magnetic structures 50b between the igniter and the igniter base. Once the surface 310 is cleaned and/or the igniter replacement is provided, the replacement igniter and/or igniter may be positioned adjacent the igniter base. The igniter may be substantially aligned with the aperture of the surface and/or igniter base (e.g. receptacle, pin, etc.). The igniter, or portion thereof, may be inserted or pass through the aperture 311 in some embodiments. The proximity between the igniter and igniter base may be decreased. The proximity may be decreased when the surface is in the closed position. The igniter may be magnetically coupled with the igniter base from the second configuration to the first configuration when the proximity is sufficient to reengage the magnetic engagement 50 therebetween. The surface may be in the closed position when the igniter is magnetically coupled. When magnetically coupled and/or in the first configuration, the first portion 331Aa of the electrode pin 331A may contact the second portion 331Ac of the electrode pin 331A. The one or more clearances 600, if used, may be used when in the first configuration and/or moving from the second configuration to the first configuration. The one or more clearances may be maintained between the remaining portions (e.g. ceramic portions, magnet, magnetic structure) of the igniter and the igniter base relative to the electrode pin (e.g. contacting portions of the electrode pin). The one or more overlapping engagements 700, if used, may be used when in the first configuration. The one or more overlapping engagements may be maintained between the remaining portion (e.g. ceramic portions) of the igniter and the igniter base relative to or about the electrode pin, or portions thereof. When magnetically coupled and/or in the first configuration, the one or more portions of the electrode pin may be in electrical communication for the user to ignite the burner assembly 320.

All definitions, as defined and used herein, should be understood to control over dictionary definitions, definitions in documents incorporated by reference, and/or ordinary meanings of the defined terms.

The indefinite articles “a” and “an,” as used herein in the specification and in the claims, unless clearly indicated to the contrary, should be understood to mean “at least one.”

The phrase “and/or,” as used herein in the specification and in the claims, should be understood to mean “either or both” of the elements so conjoined, i.e., elements that are conjunctively present in some cases and disjunctively present in other cases. Multiple elements listed with “and/or” should be construed in the same fashion, i.e., “one or more” of the elements so conjoined. Other elements may optionally be present other than the elements specifically identified by the “and/or” clause, whether related or unrelated to those elements specifically identified. Thus, as a non-limiting example, a reference to “A and/or B”, when used in conjunction with open-ended language such as “comprising” can refer, in one embodiment, to A only (optionally including elements other than B); in another embodiment, to B only (optionally including elements other than A); in yet another embodiment, to both A and B (optionally including other elements); etc.

As used herein in the specification and in the claims, “or” should be understood to have the same meaning as “and/or” as defined above. For example, when separating items in a list, “or” or “and/or” shall be interpreted as being inclusive, i.e., the inclusion of at least one, but also including more than one, of a number or list of elements, and, optionally, additional unlisted items. Only terms clearly indicated to the contrary, such as “only one of” or “exactly one of,” or, when used in the claims, “consisting of,” will refer to the inclusion of exactly one element of a number or list of elements. In general, the term “or” as used herein shall only be interpreted as indicating exclusive alternatives (i.e. “one or the other but not both”) when preceded by terms of exclusivity, such as “either,” “one of,” “only one of,” or “exactly one of.” “Consisting essentially of,” when used in the claims, shall have its ordinary meaning as used in the field of patent law.

As used herein in the specification and in the claims, the phrase “at least one,” in reference to a list of one or more elements, should be understood to mean at least one element selected from any one or more of the elements in the list of elements, but not necessarily including at least one of each and every element specifically listed within the list of elements and not excluding any combinations of elements in the list of elements. This definition also allows that elements may optionally be present other than the elements specifically identified within the list of elements to which the phrase “at least one” refers, whether related or unrelated to those elements specifically identified. Thus, as a non-limiting example, “at least one of A and B” (or, equivalently, “at least one of A or B,” or, equivalently “at least one of A and/or B”) can refer, in one embodiment, to at least one, optionally including more than one, A, with no B present (and optionally including elements other than B); in another embodiment, to at least one, optionally including more than one, B, with no A present (and optionally including elements other than A); in yet another embodiment, to at least one, optionally including more than one, A, and at least one, optionally including more than one, B (and optionally including other elements); etc.

It will be appreciated that various additional modifications may be made to the embodiments discussed herein, and that a number of the concepts disclosed herein may be used in combination with one another or may be used separately. Therefore, the invention lies in the claims hereinafter appended.

	Number	Date	Country
Parent	16455851	Jun 2019	US
Child	17478301		US

	Number	Date	Country
Parent	17478301	Sep 2021	US
Child	17549020		US

IGNITER ASSEMBLY FOR A GAS COOKING APPLIANCE

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