The invention relates to an igniter according to the features specified in the preamble of claim 1. Such an igniter is disclosed in WO 2004/063560 A1.
WO 2004/063560 A1 discloses how a fuel-air-mixture can be ignited in a combustion chamber of a combustion engine by means of a corona discharge generated in the combustion chamber. For this purpose, an ignition electrode extends electrically insulated through one of the walls of the combustion chamber, which is at earth potential, and reaches into the combustion chamber, preferably opposite to a piston provided in the combustion chamber. The ignition electrode forms a capacitance together with the walls of the combustion chamber at earth potential as a counter electrode. The insulator which surrounds the ignition electrode, and the combustion space with its content act as a dielectric. Depending on the cycle of the piston the combustion chamber contains air or a fuel-air-mixture or an exhaust gas.
The capacitance is an integral part of an electrical resonant circuit, which is energized with a high frequency voltage, which for instance is generated by means of a transformer with centre tap. The transformer interacts with a switching device, which applies a predefinable D.C. voltage alternately to both primary windings of the transformer connected by the centre tap. The secondary winding of the transformer feeds a series resonant circuit, in which the capacitance formed by the ignition electrode and the walls of the combustion chamber is situated. The frequency of the alternate voltage energizing the resonant circuit is controlled in such a way that it is as close as possible to the resonance frequency of the resonant circuit. The result is a voltage overshoot between the ignition electrode and the walls of the combustion chamber, in which the ignition electrode is arranged. The resonance frequency ranges typically between 30 kHz and 3 MHz and the alternate voltage reaches values of for instance 50 kV to 500 kV at the ignition electrode.
In this way, a high frequency corona discharge can be generated in the combustion chamber. On the one hand, the corona discharge should not turn into an arc discharge or a spark discharge. It is therefore ensured that the voltage between the ignition electrode and the combustion chamber at earth potential remains below the voltage causing a complete breakthrough. On the other hand, the corona discharge, which occurs in the environment of the end of the ignition electrode protruding into the combustion chamber, should release the greatest possible electric charge, to create favorable conditions for igniting the fuel-air-mixture. Prior art therefore strives to generate the high-frequency corona discharge at a voltage as little as possible below the breakthrough voltage.
An object of the present invention is then to provide an igniter of the type above mentioned, with which better ignition conditions than according to the state of the art can be achieved.
This object is met by an igniter having the features specified in claim 1. Advantageous refinements of the invention are described in the sub-claims. Claim 22 refers to an engine fitted with igniters according to the invention.
The igniter according to the invention for igniting a fuel-air-mixture by generating a high-frequency corona discharge in a combustion chamber, in particular in a combustion engine with one or several combustion chambers, contains an assembly comprising an ignition electrode, an outer conductor which surrounds the ignition electrode and has a front end and a rear end, and an electrical insulator arranged between the ignition electrode and the outer conductor. The ignition electrode and the outer conductor are connected to one another via the insulator. The ignition electrode is part of an electrical high frequency resonant circuit and therefore connected to an alternate current source or alternate voltage source feeding the HF-resonant circuit and delivering a high frequency alternate current or a high frequency alternate voltage, respectively. An end of the ignition electrode—designated below as its front end—protrudes over the front end of the outer conductor. The front end of the ignition electrode is branched into more than four electrode branches pointing away from the outer conductor. The electrode branches extend into different directions. Any two electrode branches are farthest apart from each other at their pointed ends. The solid angles between the directions to which any two neighboring electrode branches point with their pointed ends are so large that charge carrier clouds caused by the HF-corona discharges and arising from the electrode branches overlap at most in their edge regions.
Preferably it is intended that the overlapping of neighboring charge carrier clouds does not affect more than 10% of the electric charges present in a charge carrier cloud.
The invention has significant advantages:
The ends of the electrode branches are more suitably arranged in regular angular distances around the longitudinal axis of the center electrode. This enables the corona discharges, taken together, to occupy the largest possible space in the combustion chamber.
The center electrode and the outer conductor have more suitably a common longitudinal median line, in particular a straight longitudinal axis, so that the center electrode and the outer conductor are arranged coaxially to one another. With such an arrangement, the electrode branches can branch into several directions extending away from the outer conductor as well as away from the center electrode. This is favorable for the formation of far-reaching corona discharges.
For the voltage required for producing high-frequency corona discharges to remain as small as possible the electrode branches should be pointed and end in tips. At the same time, the tips of the electrode branches should not become too hot either. For cooling the electrode branches, their cross section should advantageously increase from the tip of the electrode branches in direction of the longitudinal median line of the ignition electrode.
The ignition electrode preferably has a section extending coaxially to the outer conductor. This section is designated below as the center electrode and has a front end, on which an electrically conducting head section, produced separately, is mounted, from which the electrode branches originate. This provides a number of additional advantages:
There is preferably a direct connection between the head section and the insulator, so that heat can be dissipated via the center electrode and via the insulator and via the outer conductor connected therewith. The electrode branches can be completely embedded into the insulator. The tips of the electrode branches are preferably situated close below the surface of the insulator or end in the surface of the insulator. The tips of the electrode branches are thus protected without losing on functionality. Heat dissipation via the outer conductor is particularly efficient, because the combustion engine is usually cooled, in particular water cooled, so that good heat dissipation is ensured from the outer conductor and indirectly also from the electrode branches.
For good heat dissipation it is advantageous if the electrode branches are connected to the head section as a single piece. This enables at the same time straightforward production of the head section especially when—as preferred—the head section is formed out of a sheet metal. In such a case, the head section together with the electrode branches coming out of them can be cut out of a sheet metal in a single production step and then transformed, in particular via a combined punching and bending process. The punch cuts are advantageously positioned in such a way that the electrode branches taper. In complement thereto, the sheet metal can be dressed to size for instance by means of a rotating ring-shaped abrasive wheel before the punching process or after the punching process in the region of the electrode branches, which reduces the thickness of the electrode branches in such a way that the thickness decreases progressively towards the tips of the electrode branches. The bending process enables to bend the electrode branches into any desired direction extending away from the outer conductor and away from the center electrode, provided that a discharge taking place directly between the electrode branches and the outer conductor of the igniter can be avoided.
In an advantageous refinement of the invention, the ends of the electrode branches lie in a common plane on a circle and the electrode branches point to directions, which are tilted by the same angle with respect to an axis, which is perpendicular on the common plane and runs through the centre of the circle. This is favorable in particular in combination with a cylindrical combustion chamber, for obtaining corona discharges, which extend in a large volume of space. The longitudinal axis of the outer conductor can pass through the centre of the circle, on which the electrode branches end. Thus an appropriate arrangement of the electrode branches for the propagation of the corona discharges can then be obtained under the given boundary condition that the distance of the ends of the electrode branches from the longitudinal axis of the outer conductor is smaller than the core diameter of the outer thread of the igniter. If in a cylindrical combustion chamber the threaded bore is arranged coaxially to the cylinder axis of the combustion chamber for accommodating the igniter, the centre of the circle on which the electrode branches end, can lie on the cylinder axis of the combustion chamber.
Such can still be the case and is preferably also the case when the threaded bore for accommodating the igniter does not run coaxially or parallel to the cylinder axis, but rather encloses an angle with the cylinder axis. In such a case, the electrode branches ending on the circle have different lengths. Even in such a case the electrode branches can be an integral part of a head section, which is formed out of a sheet metal by a combined punching and bending process. Indeed in such a case, the head section can not be designed symmetrically any longer as regards the outer thread of the igniter, which is preferably situated on the outer conductor.
In another advantageous embodiment of the igniter according to the invention, the ends of a first group of two to four electrode branches lie in a first plane and the ends of at least one other group of electrode branches respectively lie in another plane, which runs parallel to the first plane. The ends of the electrode branches of the first group lie on a first circle and the ends of the electrode branches of the at least one other group lie on another circle. The circles are arranged coaxially to one another and may have identical or different radii. When looking in the direction of the axis running through the centres of the circles, every electrode branch of every single group lies between any two electrode branches of another group. Preferably, exactly two such groups of electrode branches are present. Such an arrangement is useful not only for igniters, which are screwed in coaxially to the cylinder axis of a cylindrical combustion chamber in its cylinder head, but also for applications, in which the igniter cannot be arranged coaxially to the cylinder axis of the combustion chamber, but rather offset laterally and obliquely to the cylinder axis. Even a head section with electrode branches, which are arranged in this manner, can be manufactured by a combined punching and bending process.
Under the boundary condition that the threaded bore, in which the igniter must be screwed in, has a thread ranging from M10 to at most M14, it is preferred that ends of two, three or at most four electrode branches lie in a common plane and therein preferably on a common circle.
Instead of ending on a circle, the ends of a group of electrode branches can also end on corners of a flat polygon. The circle or the polygon are not present physically, but rather only defined by the position of the ends of the electrode branches.
Preferably, five to nine, in particular five to seven electrode branches come out of the head section. The solid angle between the directions to which the ends of the electrode branches point, ranges preferably between 15° and 60° and is preferably greater than 30°. The distance of neighboring ends of the electrode branches ranges more appropriately from 2 mm to 7 mm and is preferably greater than 3 mm.
The accompanying schematic drawings below provide better explanation of the invention. Identical and correlating parts are designated with matching reference numbers in the different examples of embodiment.
The housing 1 usually contains elements of a high-frequency resonant circuit which feeds the ignition electrode 4. An electrical connection piece 10 intended for the current supply of the igniter is situated on the rear end of the housing 1.
The head section 6 of the ignition electrode 4 branches into several electrode branches 5, which are oriented outwardly in a star pattern from the longitudinal axis 11 of the igniter obliquely to the longitudinal axis 11, and more precisely away from the insulator 3 and away from the outer conductor 2.
The exemplary embodiment illustrated in
The embodiment illustrated in
In the embodiment illustrated in
In the embodiment illustrated in
The electrode branches 5 end at a distance B from the longitudinal axis 11, also in the examples of
The head section 6 shown in
The form and the orientation of the electrode branches 5 may adapt the corona discharges quite simply and optimally to the geometries of the combustion chamber. Assemblies of three to nine electrode branches 5 in a star pattern have proved themselves, in particular of five to seven electrode branches 5, which are each oriented away from the outer conductor 2 and away from the insulator 3 into the combustion chamber, in particular in the direction of the piston crown of a piston traveling in the combustion chamber.
To obtain a sufficient distance between the ends 5a and 5b of the electrode branches 5, the ends 5a, 5b can be arranged not only on a circle, but can also be arranged with different distances from the longitudinal axis 11 and/or with a different distance from the front end of the insulator 3. These different positionings may be obtained inasmuch as on the one hand the length of the electrode branches 5 differs and on the one hand the bending of the electrode branches 5 differs.
The head section 6 can be produced quite simply out of a sheet metal by punching and bending. The punching process can be replaced with a cutting process or an electrical discharge machining. The angle β between the directions, to which the ends 5a, 5b of neighboring electrode branches point, should be selected in such a way that the corona discharges coming out of the ends 5a and 5b influence and disturb each other as little as possible. The three-dimensional distance C of neighboring ends 5a, 5b of the electrode branches 5 should lie in the range of C=2 mm to C=7 mm and preferably amount to more than 3 mm.
The direction, to which the tapering ends 5a and 5b of the electrode branches 5 are oriented, define the outlet directions of the corona discharges. An advantageous propagation of the corona discharges is achieved when the solid angle β between neighboring tapering ends 5a and 5b of the electrode branches 5 lies between β=15° and β=60° and is preferably larger than 30°. This is quite suitable for the corona discharges to occupy a large volume of space and not to disturb each other.
According to the given installation conditions, there can be an optimal orientation for the head section 6 of the ignition electrode 4. A stop surface on the center electrode 4a, on which the head section 6 is attached, can simplify the positioning of the head section 6.
Depending on the installation situation in the combustion chamber it may prove advantageous not to provide any rotationally symmetric propagation of the corona discharges. For this purpose, a corresponding asymmetrical head section 6 can be attached on the center electrode 4a. The orientation of the head section 6 can be facilitated by a mechanical angular coding between the center electrode 4a and the head section 6.
The electrode branches 5 can be embedded into the insulator 3 by injection molding. They are embedded into the insulator 3 over their whole length. A cover with a thin film of insulating material, which for instance can be up to 10 μm thick, on the pointed ends 5a, 5b of the electrode branches 5 is not an obstacle to the ignition of a high-frequency corona discharge. But the free ends 5a, 5b of the electrode branches 5 may also protrude from the insulator 3 by a fraction or end exactly in the surface of the insulator 3. To do so, the pointed ends 5a, 5b of the electrode branches 5 can be covered by the insulating material.
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