Information
-
Patent Grant
-
6279558
-
Patent Number
6,279,558
-
Date Filed
Friday, January 21, 200025 years ago
-
Date Issued
Tuesday, August 28, 200123 years ago
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Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 123 650
- 123 651
- 123 652
- 123 599
- 123 600
-
International Classifications
-
Abstract
In an ignition apparatus, voltage is induced in a primary coil by a permanent magnet being rotated together with rotation of an output shaft of an engine. As the output shaft rotates, protrusions also revolve, inducing voltage in an electromagnetic pickup. Depending on the induced voltage in the pickup, a switching element is switched on or off. The switching-off timing of the switching element is set as an ignition timing. Therefore, at the ignition timing, the current through the primary coil is sharply cut off, so that great voltage is induced in a secondary coil and is applied to an ignition plug.
Description
INCORPORATION BY REFERENCE
The disclosure of Japanese Patent Application No. HEI 11-13578 filed on Jan. 21, 1999 including the specification, drawings and abstract is incorporated herein by reference in its entirety.
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to an ignition apparatus of an internal combustion engine that induces current through a primary coil by rotational movement of an ignition power-generating permanent magnet based on rotation of an output shaft of the internal combustion engine, and discontinues the induced current to induce a voltage across a secondary coil, and applies the voltage induced across the second coil to an ignition plug of the internal combustion engine.
2. Description of the Related Art
A known ignition apparatus of an internal combustion engine is a magneto ignition apparatus. The magneto ignition apparatus includes a permanent magnet mounted to an output shaft of an internal combustion engine, and a primary coil disposed near the permanent magnet. Therefore, current is induced in a primary coil by changes of the magnetic field created by rotational movement of the permanent magnet. An electric line connected to the primary coil is provided with a switch that discontinues or cuts off the current through the primary coil periodically at an engine ignition timing. A great change in current, that is, discontinuation of current, induces a high voltage across the secondary coil facing the primary coil. The voltage induced in the secondary coil is applied to an ignition plug of an internal combustion engine, so that the ignition plug produces discharge.
The switch for discontinuing current through the primary coil can be operated by various control devices, for example, a microcomputer. Japanese Patent Application Laid-Open No. HEI 6-307318, as for example, discloses a construction in which a microcomputer detects a current flowing through the primary coil, and determines an ignition timing based on the detected current, and accordingly switches off a transistor switch.
Normally, the microcomputer or the like is driven by an external power source. Therefore, if the external power source fails, it becomes impossible to perform ignition. Furthermore, a failure of the computer itself also makes it impossible to perform ignition.
Therefore, it is necessary to perform the aforementioned switching on and off by using a more reliable hardware circuit while omitting an external power source. In a conventional circuit, therefore, a cam is provided on an output shaft of the engine. The aforementioned switch is formed by a mechanical breaker that is on/off-controlled by the cam.
However, mechanical breakers are likely to be severely damaged by arc discharge and the like, and therefore have relatively short service lives and require many man-hours of check and maintenance.
SUMMARY OF THE INVENTION
Accordingly, it is an object of the invention to provide an internal combustion engine ignition apparatus that does not require an external power source and can easily be checked and maintained.
One aspect of the invention provides an ignition apparatus of an internal combustion engine including a generator that has a primary coil and a secondary coil and that generates an induced voltage in the secondary coil by using an induced current that flows through the primary coil based on rotation of an output shaft of the internal combustion engine, a device for generating the induced voltage in the secondary coil by discontinuing the induced current and for applying the induced voltage to an ignition plug of the internal combustion engine, a semiconductor switching element that controls one of discontinuation and conduction of a current through the primary coil, and an element drive signal generation device for generating a signal that switches the semiconductor switching element on and off based on the rotation of the output shaft. The element drive signal generation device generates an element drive signal so that the semiconductor switching element switches from an on-state to an off-state at a timing at which ignition of the ignition plug is to be performed.
Therefore, the above-described ignition apparatus generates a control current that switches the semiconductor switching element on and off based on rotation of the output shaft of the internal combustion engine. Hence, the ignition apparatus does not require an external power source for ignition control. Furthermore, since the signal that switches the semiconductor switching element on and off is generated based on revolution of the internal combustion engine, the ignition apparatus allows easy and reliable setting of ignition timing. Further, the ignition apparatus does not require an external power source or a special drive circuit, but requires only a simple circuit construction.
The semiconductor switching element may be a MOSFET. MOSFETs have smaller conduction resistance when in an on-state than other types of switching elements such as bipolar transistors. Therefore, a MOSFET switching element provides performance (small resistance) similar to that of a breaker at the time of conduction. The on-state and off-state (conductive state and non-conductive state) of a MOSFET can be established by increasing the gate-source voltage to or above a threshold voltage. Since the current consumption of a MOSFET is very small, the control thereof is very easy. Therefore, unlike bipolar transistors, the MOSFET switching element does not need conduction of a relatively large base current in accordance with the load current. Furthermore, the MOSFET switching element has a quicker response speed than bipolar transistors or the like. Hence, the operation timing of the MOSFET switching element can be set similarly to that of a conventional breaker.
The ignition apparatus according to the invention may further include a comparator that converts an analog signal generated by the element drive signal generation device, such as an electromagnetic pickup or the like, into a digital signal and that outputs an output signal that switches the conductor switching element on and off, and a comparator operating power source portion that is electrically charged by an induced current generated by rotation of an ignition power generating permanent magnet and that supplies the comparator with an operating power.
Therefore, a sine waveform signal generated by the element drive signal generation device, such as an electromagnetic pickup, is converted into a rectangular waveform signal, which is applied to the switching element. Therefore, the on/off operation of the switching element becomes similar to that of a mechanical breaker, so that the switching loss of the switching element can be considerably reduced. Furthermore, it is unnecessary to provide any special power source for the comparator.
The ignition apparatus may further include an external power source that supplies a current to the primary coil, and a second element drive signal generation device for, when the current from the external power source is supplied to the primary coil, generating a second element drive signal that controls switch on and off of the semiconductor switching element, independently of the element drive signal.
Therefore, it becomes possible to substantially freely control the ignition timing and optimally change the ignition timing in accordance with the operating condition of the internal combustion engine. For example, there normally is a requirement that the ignition timing be closer to the top dead center during start of the engine than during normal engine operation. This requirement can be achieved by using the second element drive signal. The ignition timing can also be changed during normal engine operation. If the second element drive signal is absent, normal ignition can be performed based on the voltage induced by the permanent magnet.
Another aspect of the invention provides an ignition apparatus of an internal combustion engine including a generator that has a primary coil and a secondary coil and that generates an induced voltage in the secondary coil by using an induced current that flows through the primary coil based on rotation of an output shaft of the internal combustion engine, a device for generating the induced voltage in the secondary coil by discontinuing the induced current and for applying the induced voltage to an ignition plug of the internal combustion engine, a semiconductor switching element that controls one of discontinuation and conduction of a current through the primary coil, an element switching-on signal generation device for generating a signal that switches the semiconductor switching element on based on the induced current through the primary coil, and an element switching-off signal generation device for generating a signal that switches the semiconductor switching element off based on the rotation of the output shaft. The element switching-on signal generation device and the element switching-off signal generation device generate an element drive signal so that the semiconductor switching element switches from an on-state to an off-state at a timing at which ignition of the ignition plug is to be performed.
This ignition apparatus according to the invention switches on the switching element by using the current induced through the primary coil, so that a predetermined current can be caused to flow through the primary coil at a necessary timing. The signal for switching the switching element off is generated by a second signal generation device that operates based on rotation of the output shaft. Therefore, the switching on of the switching element and the switching off of the switching element can be separately set, thereby increasing the freedom in the timing setting. Hence, the switching element can be switched on and off at appropriate timings.
BRIEF DESCRIPTION OF THE DRAWINGS
The foregoing and further objects, features and advantages of the present invention will become apparent from the following description of preferred embodiments with reference to the accompanying drawings, wherein like numerals are used to represent like elements and wherein:
FIG. 1
is an illustration of a construction of a first embodiment of the invention;
FIG. 2
indicates the output voltage of an electromagnetic pickup, and the operation of a switching element;
FIG. 3
is an illustration of a construction of the electromagnetic pickup;
FIG. 4
is a conceptual diagram of magneto power generation;
FIG. 5
indicates a relationship between the magneto electromotive force and the operation of the switching element;
FIG. 6
is an illustration of a construction of a second embodiment of the invention;
FIG. 7
is a conceptual diagram of magneto power generation according to the second embodiment;
FIG. 8
indicates the output voltage of an electromagnetic pickup, and the operation of a switching element;
FIG. 9
is an illustration of a construction of a third embodiment of the invention;
FIG. 10
indicates the output voltage of an electromagnetic pickup, and the operation of a switching element;
FIG. 11
is an illustration of a construction of a fourth embodiment of the invention;
FIG. 12
is an illustration of a construction of a fifth embodiment of the invention;
FIG. 13
is a chart indicating ignition timing during start of an engine;
FIG. 14
is a chart indicating ignition timing;
FIG. 15
is an illustration of a construction of a sixth embodiment of the invention; and
FIG. 16
indicates the output voltage of an electromagnetic pickup, and the operation of a switching element.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
Preferred embodiments of the invention will be described hereinafter with reference to the accompanying drawings.
FIG. 1
illustrates a construction of a first embodiment of the ignition apparatus of the invention. A rotating disc
12
formed by a permanent magnet
10
is fixed to a magneto shaft
14
that is a rotating output shaft of an internal combustion engine (not shown). A primary coil
161
of an ignition coil device
16
is disposed near the rotating disc
12
. As the permanent magnet
10
(i.e., a permanent magnet for generating ignition power) moves, current is induced through the primary coil
161
, that is, magneto electromotive force, is created.
A secondary coil
162
is disposed corresponding to the primary coil
161
, with an iron core disposed therebetween. An end (lower end in
FIG. 1
) of the secondary coil
162
is connected to an ignition plug
18
. The other end of the ignition plug
18
is grounded. Therefore, a voltage induced across the secondary coil
162
is applied to the ignition plug
18
.
The other end (upper end in
FIG. 1
) of the primary coil
161
and the end of the secondary coil
162
opposite from the end thereof connected to the ignition plug
18
(i.e., the upper end of the secondary coil
162
in
FIG. 1
) are interconnected.
The lower end of the primary coil
161
is grounded. Two diodes
201
and
202
are connected in series between the upper and lower ends of the primary coil
161
. The upper diode
201
is connected at its cathode to the upper end of the primary coil
161
. The lower diode
202
is connected at its cathode to the lower end of the primary coil
161
. The diodes
201
,
202
are interconnected at their anodes.
Two switching elements
221
,
222
are connected in series between the upper and lower ends of the primary coil
161
. The switching elements
221
,
222
are each formed by an N-channel MOSFET. An intermediate point between the diodes
201
,
202
and an intermediate point between the switching elements
221
,
222
are interconnected, so that the source and the drain of the switching element
221
are interconnected by the diode
201
and the source and drain of the switching element
222
are interconnected by the diode
202
.
Resistors
241
,
242
are connected in series between the gates of the switching elements
221
,
222
. An intermediate point between the resistors
241
,
242
is connected to an intermediate point between the switching elements
221
,
222
. Furthermore, the gates of the switching elements
221
,
222
are short circuited.
The upper end of the resistor
241
is connected, via a resistor
26
, to the cathode of a diode
28
, the upper end of a resistor
30
, and an end of an electromagnetic pickup
32
that serves as an element drive signal generating device. The anode of the diode
28
, the lower end of the resistor
30
and the other end of the electromagnetic pickup
32
are connected to the lower end of the resistor
241
. A rotating disc
34
connected to an output shaft of the engine is disposed near the electromagnetic pickup
32
. The rotating disc
34
is formed from a magnetic material, and has a pair of protrusions
361
,
362
.
Therefore, as the magneto shaft
14
rotates, the protrusions
361
,
362
of the rotating disc
34
pass through a vicinity of the electromagnetic pickup
32
, so that voltage is induced in the electromagnetic pickup
32
. The output voltage of the electromagnetic pickup
32
has a sine waveform as indicated at a bottom in FIG.
2
.
As shown in
FIG. 3
, the electromagnetic pickup
32
is substantially made up of a permanent magnet
90
, a core
92
that guides magnetic flux of the permanent magnet
90
, and a coil
94
wound on a small-diameter portion
92
a
of the core
92
. As indicated, the permanent magnet
90
is disposed in a posture in which the magnetic poles thereof are arranged vertically in FIG.
3
.
The rotating disc
34
is disposed facing a distal end of the small-diameter portion
92
a
of the core
92
. During rotation of the rotating disc
34
, the protrusions
361
,
362
alternately move closer to and away from the distal end of the small-diameter portion
92
a
. When the protrusion
361
or
362
approaches the distal end of the small-diameter portion
92
a
, the magnetic flux of the permanent magnet
90
is drawn toward the small-diameter portion
92
a
so that the amount of magnetic flux extending through the coil
94
increases.
Current flows through the coil
94
in accordance with changes in the magnetic flux. When the protrusion
361
or
362
moves closer to the coil
94
, current flows through the coil
94
in one direction. When the protrusion
361
or
362
moves away from the coil
94
, current flows through the coil
94
in the opposite direction. When the protrusion
361
or
362
is at a closest position to the small-diameter portion
92
a
, the current through the coil
94
becomes zero. In an example indicated in
FIG. 2
, current flows through the coil
94
in the positive direction when the protrusion
361
or
362
moves closer to the small-diameter portion
92
a
, and current flows in the negative direction when the protrusion
361
or
362
moves away from the small-diameter portion
92
a
.
The output voltage of the electromagnetic pickup
32
is basically applied to the gates of the switching elements
221
,
222
. Each switching element
221
,
222
switches on (becomes conductive) when the gate voltage becomes higher than the source voltage by at least a predetermined amount (a threshold voltage, e.g., 5 V). Therefore, as indicated in the intermediate diagram in
FIG. 2
, the switching elements
221
,
222
become conductive when the output voltage of the electromagnetic pickup
32
becomes equal to or greater than the threshold voltage (in a region of point a to point b in FIG.
2
). Since the rotating disc
34
has two protrusions
361
,
362
, the electromagnetic pickup
32
outputs sine waves having a period that corresponds to a half rotation of the magneto shaft
14
. Therefore, the switching elements
221
,
222
turn on twice per rotation of the magneto shaft
14
. The current through the primary coil
161
gradually increases after the switching elements
221
,
222
turn on, as indicated in the top diagram in FIG.
2
. In the moment that the switching elements
221
,
222
turn off, the current through the primary coil
161
becomes to zero again. Thus, the on-timing of the switching elements
221
,
222
is an ignition timing of the ignition plug
18
.
The resistor
30
is provided to stabilize an output signal of the electromagnetic pickup
32
so as to prevent the output signal from interfering with the input capacitance of each switching element
221
,
222
. The diode
28
is provided to protect the switching elements
221
,
222
from over voltages of the output signal from the electromagnetic pickup
32
. The voltage across the diode
28
is normally set to about 10 V. Therefore, the voltage across the diode
28
does not exceed 10 V, so that the gate-source voltage of the switching elements
221
,
222
does not exceed 10 V.
The diode
28
also cuts output voltages of the electromagnetic pickup
32
in one direction, so as to prevent the gate potential of the switching elements
221
,
222
from becoming lower than the source potential (i.e., prevent reverse voltage between the gate and the source of each switching element
221
,
222
). More specifically, the diode
28
eliminates negative voltages from the output voltages of the electromagnetic pickup
32
indicated in the bottom diagram in FIG.
2
. The resistor
26
is provided to limit the current at the time of turning on the switching elements
221
,
222
.
The permanent magnet
10
has two poles, that is, an N-pole and an S-pole, and rotates as the magneto shaft
14
rotates. A magnetic circuit including a core is formed outside the permanent magnet
10
so that the magnetic flux produced by the permanent magnet
10
intersects with a coil via the core. Therefore,as the permanent magnet
10
rotates, the magnetic flux φ intersecting with the coil changes, so that an electromotive force e proportional to the change of the magnetic flux φ is induced in the coil. The induced electromotive force e can be expressed as e=−Ldφ/dt where L is the inductance of the magnetic circuit.
In this embodiment, the permanent magnet
10
has a single N-pole and a single S-pole. Therefore, as the permanent magnet
10
rotates, current is induced through the primary coil
161
as indicated in FIG.
5
. That is, magneto electromotive forces having a sine waveform with a period equal to one rotation (360°) of the permanent magnet
10
are created in the primary coil
161
. In this embodiment, when the magneto electromotive force is positive (+), positive voltages are outputted from the upper end of the primary coil
161
. When the magneto electromotive force is negative (−), negative voltages are outputted from the lower end of the primary coil
161
.
If the internal combustion engine is a 4-cylinder 4-stroke engine, ignition needs to be performed twice (in two cylinders) per engine revolution. In each cylinder, ignition is performed at, for example, a timing that is 20-25° advanced from the top dead center of the piston. Therefore, the switch-off timing of the switching elements
221
,
222
is set so as to apply a great voltage to each ignition plug at the aforementioned ignition timing.
When the output voltage of the electromagnetic pickup
32
exceeds the threshold voltage, current flows through the primary coil
161
of the ignition coil device
16
. In the moment that the output voltage of the electromagnetic pickup
32
becomes smaller than the threshold voltage, the switching element
221
or
222
switches off. When the output voltage of the electromagnetic pickup
32
is in the positive direction, the switching element
221
operates as a current cutoff switch. When the output voltage is in the negative direction, the switching element
222
operates as a current cutoff switch.
Therefore, at the time point when the output voltage of the electromagnetic pickup
32
becomes less than the threshold voltage, the current through the primary coil
161
of the ignition coil device
16
is sharply cut off. This sharp current change in the primary coil
161
induces a great voltage in the secondary coil
162
. The great voltage is then applied to the ignition plug
18
to perform ignition.
Although
FIG. 1
shows only one ignition plug
18
, it should be apparent that if the engine has, for example, four cylinders, four ignition plugs are provided, and sequentially receive the ignition voltage. Considering the ignition timing, the characteristic of current to the primary coil
161
is preset so that the energy of electrification of the primary coil
161
becomes maximum at a required timing.
The diodes
201
,
202
are provided to limit an increase in voltage caused by self-induction occurring when the current through the primary coil
161
is cut off. Furthermore, when the switching element
221
,
222
is on, the diode
202
allows currents based on positive (+) voltages, and the diode
201
allows currents based on negative (−) voltages.
In this embodiment, the rotating disc
34
having two protrusions
361
,
362
is fixed to the magneto shaft
14
in order to produce control currents that switch the switching elements
221
,
222
on and off. Therefore, the embodiment does not need an external power source for ignition control. Furthermore, since the signals for switching the switching elements
221
,
222
on and off are generated on the basis of rotations of the magneto shaft
14
driven by the engine, the ignition timing can easily and reliably be set.
The switching elements used in this embodiment are MOSFETs. MOSFETs have smaller conduction resistance when in the on-state than other switching elements such as bipolar transistors or the like. Therefore, MOSFETs provide performance (small resistance) similar to that of a breaker at the time of conduction. The on-state and off-state (conductive state and non-conductive state) of the MOSFET switching elements in the embodiment can be established by increasing the gate-source voltage to or above the threshold voltage. Therefore, the current consumption is very small, so that the control thereof is very easy. Therefore, unlike bipolar transistors, the MOSFET switching elements in this embodiment do not need conduction of a relatively large base current in accordance with the load current. Furthermore, the MOSFET switching elements in this embodiment have a quicker response speed than bipolar transistors or the like.
As a result, the operating timing of the switching elements in this embodiment can be set to a timing similar to that of a conventional breaker. Furthermore, since the electromagnetic pickup
32
is caused to produce signal voltages by the rotating disc
34
having the protrusions
361
,
362
and fixed to the magneto shaft
14
, the embodiment does not require an external power source or a special drive circuit, but requires only a simple circuit construction.
FIG. 6
illustrates a construction of a second embodiment of the invention, wherein a permanent magnet
10
is omitted from the illustration. This embodiment does not employ a switching element
222
, and therefore does not have a diode
202
nor a resistance
242
. The permanent magnet
10
fixed to a magneto shaft
14
has four poles (N, S, N, S) as indicated in FIG.
7
. Therefore, each rotation of the magneto shaft
14
induces, in a primary coil
161
, currents having two periods (720°) per rotation of the magneto shaft
14
.
A rotating disc
34
and its protrusions
361
,
362
are substantially the same as those in the first embodiment. The output voltage of an electromagnetic pickup
32
and the switch-on timing of a switching element
221
are basically the same as those in the first embodiment, as indicated in FIG.
8
.
Therefore, the switching element
221
switches on only while voltage is occurring in a positive (+) direction in the primary coil
161
. Hence, as indicated in a top diagram in
FIG. 8
, the primary coil
161
produces currents alternately in the positive (+) and negative (−) directions. In this embodiment, too, great voltage is induced in the secondary coil
162
by the switching element
221
switching off synchronously with the ignition timing. The induced great voltage is applied to an ignition plug
18
.
The second embodiment constructed as described above achieves substantially the same advantages as achieved by the first embodiment. In the second embodiment in particular, the current occurring at the ignition timing is solely in the positive direction, so that the circuit construction of the switching element can be simplified. Negative current is clamped by the diode
201
.
FIG. 9
illustrates a construction of a third embodiment of the invention. An ignition apparatus of the third embodiment has a voltage comparator
40
. In the third embodiment, the power for operating the voltage comparator
40
is supplied from a primary coil
161
. A permanent magnet
10
is omitted from the illustration of FIG.
9
.
Both ends of an electromagnetic pickup
32
are connected to inputs of the voltage comparator
40
, via a resistor
30
and a diode
28
. An output of the voltage comparator
40
is applied to the gate of each switching element
221
,
222
, via a resistor
26
. The resistors
241
,
242
in the first embodiment are simply connected in parallel. In the third embodiment, the parallelly connected resistors are replaced by a single resistor
24
.
An upper terminal of the primary coil
161
is connected to the anode of a diode
42
. The cathode of the diode
42
is connected to the power-side input end of the voltage comparator
40
via a resistor
44
. The power-side end of the voltage comparator
40
is connected to the cathode of a diode
48
via a resistor
46
. The anode of the diode
48
is grounded. The ground-side end of the voltage comparator
40
is connected to a negative input end of the voltage comparator
40
, and connected to the source of the switching element
222
via a diode
202
. A capacitor
50
and a diode
52
are connected between the power-side input end and the ground-side end of the voltage comparator
40
. The anode of the diode
52
is connected to the ground-side end of the voltage comparator
40
, and the cathode of the diode
52
is connected to the power-side input end of the voltage comparator
40
.
Therefore, when voltage occurs in a positive (+) direction in the primary coil
161
, the positive voltage is inputted to the diode
52
via the diode
42
and the resistor
44
. When voltage occurs in the negative (−) direction in the primary coil
161
, the negative voltage is inputted to the capacitor
50
via the diode
48
and the resistor
46
. The diodes
42
,
48
are provided for preventing a decrease of the upper end potential of the capacitor
50
(the power source potential of the voltage comparator
40
). The diode
52
keeps the upper end potential of the voltage comparator
40
below a predetermined potential (the operation upper limit voltage of the voltage comparator
40
). As a result, a predetermined amount of charges is stored into the capacitor
50
due to currents induced through the primary coil
161
by rotation of the permanent magnet
10
. The amount of charges stored in the capacitor
50
is used as a power for operating the voltage comparator
40
.
The voltage comparator
40
compares the output from the electromagnetic pickup
32
with the voltage occurring at the negative input end of the voltage comparator
40
. When a voltage greater than the level at the negative input is applied to the positive input of the voltage comparator
40
, the voltage comparator
40
outputs a high(H)-level signal. As can be seen from
FIG. 10
, the sine waveform of output of the electromagnetic pickup
32
is converted into a rectangular waveform of output of the voltage comparator
40
in which the output becomes the H-level only when the output of the electromagnetic pickup
32
is higher than 0 V. The output of the voltage comparator
40
having the rectangular waveform is applied to the switching elements
221
,
222
. Therefore, the switching elements
221
,
222
are on when the rectangular waveform output of the voltage comparator
40
is at the H-level. The switching elements
221
,
222
are off when the output of the voltage comparator
40
is at the L-level. The switching elements
221
,
222
switch on and off instantly at every rise and fall of the rectangular waveform output. Therefore, the switching on/off operation of the switching elements
221
,
222
accomplishes a function similar to that of a mechanical breaker.
The switching-off timing of the switching elements
221
,
222
is adjusted in accordance with the ignition timing.
The circuit construction of the third embodiment also achieves substantially the same advantages as achieved by the foregoing embodiments.
FIG. 11
illustrates a construction of a fourth embodiment of the invention. The construction of the fourth embodiment is obtained by adding the voltage comparator
40
of the third embodiment and a power circuit for operating the voltage comparator
40
to the construction of the second embodiment. The fourth embodiment also achieves substantially the same advantages as achieved by the foregoing embodiments.
FIG. 12
illustrates a construction of a fifth embodiment of the invention. The ignition apparatus of the fifth embodiment is able to perform ignition by using a drive signal from an external device as well. As shown in
FIG. 12
, the construction of the fifth embodiment has a control circuit
60
that operates as a second element drive signal generating device. The control circuit
60
operates by using an external power source, and outputs a drive signal
1
, a drive signal
2
and a power source voltage +VB. A permanent magnet
10
is omitted from the illustration of FIG.
12
.
The line of the drive signal
1
is connected to an electromagnetic pickup
32
-connected end of a resistor
26
, via a diode
62
. Therefore, the drive signal
1
is applied to the gate of a switching element
221
via the resistor
26
. A diode
64
is disposed at an electromagnetic pickup-side of a point where the drive signal
1
is inputted (that is, a cathode-side of a diode
28
), so as to prevent input of the drive signal
1
to the electromagnetic pickup-side.
The line of the drive signal
2
is connected to the base of a transistor
70
via a diode
66
and a resistor
68
. The transistor
70
is an NPN transistor. The collector of the transistor
70
is connected to the gate of the switching element
221
, and the emitter of the transistor
70
is grounded. The base of the transistor
70
is also connected to one end of a resistor
72
. The other end of the resistor
72
is grounded. Therefore, the transistor
70
is switched on and off by using the drive signal
2
so as to control the gate voltage of the switching element
221
. Since the resistor
72
is grounded, the transistor
70
remains off unless the drive signal
2
is changed to an H-level.
The power source voltage +VB is inputted to a lower end of a primary coil
161
via a diode
74
. A diode
76
is connected between the lower end of the primary coil
161
and the ground (the anode of a diode
201
). The diode
76
is directed so that the cathode thereof is connected to the primary coil
161
. Thus, the diode
76
prevents the power source voltage +VB from causing a current toward the ground.
In the construction described above, the control circuit
60
controls ignition of the ignition plug
18
at the time of start of the engine. That is, when the engine is started, the control circuit
60
supplies the power source voltage +VB to the primary coil
161
from its lower end, and controls the switching element
221
by using the drive signal
1
. The signal from the electromagnetic pickup
32
and the drive signal
2
are irrelevant to this operation.
When the engine is started, the drive signal
1
is changed to a high level so as to switch on the switching element
221
at a predetermined time before the ignition timing, as indicated in FIG.
13
. Therefore, current flows through the primary coil
161
in a positive (+) direction. The switching element
221
is then switched off by changing the drive signal
1
to a low level, so that the current through the primary coil
161
is discontinued. In response, great voltage is induced in the secondary coil
162
, and is applied to the ignition plug
18
.
Therefore, high voltage can be applied to the ignition plug
18
at an arbitrary timing by using the drive signal
1
. Since the ignition plug
18
can be controlled by using the power source voltage +VB and the drive signal
1
from the control circuit
60
, the embodiment is able to appropriately control the ignition timing at the time of start of the engine. Particularly at the time of start of the engine, the engine revolution speed is low. Therefore, considering the combustion speed and the like, the ignition timing needs to be set near the compression top dead center (TDC) in each cylinder at the time of start of the engine. Hence, it is inappropriate to immediately adopt the ignition timing used in an ordinary magneto ignition apparatus (that is, 20-25° before the compression top dead center). Therefore, in conventional arts, a device that operates only at the time of start of the engine, such as a starting vibrator or the like, is separately provided. This embodiment delays the ignition timing during start of the engine from a timing that is set during normal operation of the engine, by using the drive signal
1
, as indicated in FIG.
13
. In this manner, the embodiment is able to favorably control the engine ignition during start of the engine. Other operations needed to start the engine are omitted from the description in this specification.
During normal operation of the engine, the ignition apparatus of the embodiment switches the switching elements
221
,
222
on and off to control ignition on the basis of the signal generated by the protrusions
361
,
362
of the rotating disc
34
, as in the apparatuses of the foregoing embodiments.
Furthermore, the ignition apparatus of this embodiment is able to turn the transistor
70
on and off by using the drive signal
2
. More specifically, by turning the transistor
70
on, the switching element
221
is switched off. Therefore, the ignition apparatus is able to switch the switching element
221
off at a timing at which the signal from the electromagnetic pickup
32
is at the high level, as indicated in FIG.
14
. Therefore, the ignition timing can be adjusted by using the drive signal
2
from the control circuit
60
. Even if the drive signal
2
is not outputted due to a failure or the like, the ignition of the ignition plug
18
can still be performed by using the signal from the electromagnetic pickup
32
.
Aircrafts are required to meet various requirements for aircraft authentication. A regulation regarding the power system requires that the engine of an aircraft be designed separately from the aircraft body so that if the aircraft body-side power should fail, the engine operation will not be affected. Magneto ignition apparatuses operate without requiring an external power source, so that the magneto ignition apparatuses meet the requirements. Therefore, use of a magneto ignition apparatus as an ignition apparatus of a small-side aircraft has become a mainstream technology.
Although the embodiment adopts the control circuit
60
driven by an external power source, the ignition apparatus is able to perform ignition by using the signal from the electromagnetic pickup
32
if the control circuit
60
is not provided. Therefore, omission of the control circuit
60
poses no problem in obtaining aircraft authentication.
The ignition apparatus is able to substantially freely adjust the ignition timing by using the signals from the control circuit
60
. Therefore, the ignition timing can be set near the compression top dead center at the time of start of the engine, so that the engine starting characteristic improves.
When the engine revolution speed is low, for example, at the time of start of the engine, the amount of power generated by a magneto power generator is small so that the ignition quality is low. However, if an external power source is used, it becomes possible to supply a great amount energy for ignition during start of the engine, so that the engine starting characteristic improves.
In a practical engine speed range, no consideration is needed for the ignition timing setting for the start of the engine, so that the ignition timing can be controlled with a priority given to the engine operation efficiency and, therefore, operation at an optimal efficiency can be performed. Even if the external control circuit fails, the ignition apparatus is able to control the ignition independently of an external circuit as in an ordinary magneto ignition apparatus, by cutting off the signals supplied from the control signal.
FIG. 15
illustrates a construction of a sixth embodiment of the invention. In this embodiment, the voltage needed to switch a switching element on, through magneto power generation. The switching element is switched off by using an output signal of an electromagnetic pickup.
An arrangement of an ignition coil device
16
, an ignition plug
18
, a diode
201
and a switching element
221
is substantially the same as that of the second embodiment shown in
FIG. 6
or that of the fourth embodiment shown in FIG.
11
. An upper end of a primary coil
161
and an upper end of a secondary coil
162
are connected to an upper end of a capacitor
50
and an upper end of a diode
52
, via a diode
42
and a resistor
44
. The lower ends of the capacitor
50
and the diode
52
are grounded. This circuit construction is substantially the same as that of the fourth embodiment shown in FIG.
11
. Therefore, power generated in the ignition coil device
16
is stored into the capacitor
50
.
The upper end of the capacitor
50
is connected to the gate of the switching element
221
via a resistor
80
. Therefore, an output voltage (magneto-generated voltage) from the ignition coil device
16
stored in the capacitor
50
is applied to the gate of the switching element
221
.
The gate of the switching element
221
is also connected to the anode of a thyristor
82
. The cathode of the thyristor
82
is grounded.
A resistor
30
and a diode
28
are connected between the two ends of an electromagnetic pickup
32
. The lower end of the arrangement including the electromagnetic pickup
32
is grounded The upper end of the electromagnetic pickup
32
outputs sine waves as the protrusions
361
,
362
of a rotating disc
34
move closer to and away from the electromagnetic pickup
32
. The output signal from the electromagnetic pickup
32
is applied to the gate of the thyristor
82
, via a resistor
84
.
The operation of the ignition apparatus constructed as described above will be described with reference to FIG.
16
. The magneto-generated voltage at the ignition coil device
16
has a sine waveform with two periods occurring per rotation of the magneto shaft
14
, because the permanent magnet
10
has four poles. The sine waveform is indicated by a one-dot chain line in FIG.
16
. When the magneto-generated voltage reaches a threshold voltage (indicated by a in FIG.
16
), the voltage is applied to the gate of the switching element
221
, so that the switching element
221
switches on. As a result, both ends of the primary coil
161
become grounded, so that the magneto voltage decreases. However, since a voltage is retained by the capacitor
50
, the switching element
221
remains in the on-state.
The electromagnetic pickup
32
generates negative voltage when the protrusion
361
or
362
of the rotating disc
34
approaches the electromagnetic pickup
32
. The electromagnetic pickup
32
generates positive voltage when the protrusion
361
or
362
moves away from the electromagnetic pickup
32
. The timing (indicated by point b in
FIG. 16
) at which the positive voltage reaches the threshold voltage of the thyristor
82
is set as an ignition timing. The timing with magneto power generation is adjusted so that at the aforementioned ignition timing, a sufficiently large current will be flowing through the ignition coil device
16
. In this embodiment, the ignition timing is set at a time point (indicated by point b) that is past 45° in the magneto generation waveform. When the point is reached, the thyristor
82
switches on. In response, the gate potential of the switching element
221
falls approximately to the ground potential, so that the switching element
221
switches off.
The switching off of the switching element
221
sharply cuts off the current through the primary coil
161
, so that great voltage is induced in the secondary coil
162
and causes discharge from the ignition plug
18
.
Once the thyristor
82
switches on, the thyristor
82
remains on until the current through the thyristor
82
becomes zero or until a reverse voltage is applied between the anode and the cathode of the thyristor
82
(that is, until the cathode end voltage becomes higher than the anode end voltage) Therefore, even if the output signal from the electromagnetic pickup
32
becomes lower than the threshold voltage of the thyristor
82
, the thyristor
82
allows forward current so as to maintain the off-state of the switching element
221
as long as the magneto-generated power is in the positive (+) direction. When the magneto-generated power becomes zero or negative (−), the thyristor
82
switches off. At this moment, however, a voltage equal to or greater than the threshold voltage is not applied to the gate of the switching element
221
, so that the switching element
221
remains off. The switching element
221
switches on when the magneto-generated power becomes equal to or greater than the threshold voltage during the next period. Therefore, the switching element
221
is on only between the point a and the point b, and ignition of the ignition plug
18
is performed at the switching-off timing of the switching element
221
. Negative magneto-generated power is cut off by the diode
201
.
This embodiment switches on the switching element
221
by using magneto-generated power. The embodiment switches off the switching element
221
by using the output signal of the electromagnetic pickup. Therefore, compared with a construction that switches the element on and off by using only the output signal of the electromagnetic pickup
32
, the embodiment increases the freedom in the control of the electrification duration of the ignition coil device
16
while the switching element
221
remains on. As a result, the control becomes easier.
Although the first to sixth embodiments have been described separately, it is also preferable to combine any one or more of the embodiments and accordingly construct an ignition apparatus.
While the present invention has been described with reference to what are presently considered to be preferred embodiments thereof, it is to be understood that the present invention is not limited to the disclosed embodiments or constructions. On the contrary, the present invention is intended to cover various modifications and equivalent arrangements.
Claims
- 1. An ignition apparatus of an internal combustion engine, comprising:a generator that has a primary coil and a secondary coil that generates an induced voltage in the secondary coil by using an induced current that flows through the primary coil based on rotation of an output shaft of the internal combustion engine; means for generating the induced voltage in the secondary coil by discontinuing the induced current and for applying the induced voltage to an ignition plug of the internal combustion engine; two semiconductor switching elements connected to the opposite ends of the primary coil, each of the semiconductor switching elements controlling one of discontinuation and conduction of a current through the primary coil; and element drive signal generation means for generating a signal that switches each of the semiconductor switching elements on and off based on the rotation of the output shaft, the element drive signal generation means generating an element drive signal so that each of the semiconductor switching elements switches from an on-state to an off-state at a timing at which ignition of the ignition plug is to be performed.
- 2. An ignition apparatus of an internal combustion engine according to claim 1, further comprising:an external power source that supplies current to the primary coil; and second element drive signal generation means for, when the current from the external power source is supplied to the primary coil, generating a second element drive signal that controls switch on and off of the semiconductor switching elements, independently of the element drive signal.
- 3. An ignition apparatus of an internal combustion engine according to claim 1, wherein the element drive signal generation means is an electromagnetic pickup.
- 4. An ignition apparatus of an internal combustion engine according to claim 1, comprising:a comparator that converts an analog signal generated by the element drive signal generation means into a digital signal and that outputs an output signal that switches the semiconductor switching elements on and off; and a comparator operating power source portion that is electrically charged by an induced current generated by rotation of an ignition power generating permanent magnet and that supplies the comparator with an operating power.
- 5. An ignition apparatus of an internal combustion engine according to claim 4, further comprising:an external power source that supplies a current to the primary coil; and second element drive signal generation means for, when the current from the external power source is supplied to the primary coil, generating a second element drive signal that controls switch on and off of the semiconductor switching elements, independently of the element drive signal.
- 6. An ignition apparatus of an internal combustion engine, comprising:a generator that has a primary coil and a secondary coil that generates an induced voltage in the secondary coil by using an induced current that flows through the primary coil based on rotation of an output shaft of the internal combustion engine; means for generating the induced voltage in the secondary coil by discontinuing the induced current and for applying the induced voltage to an ignition plug of the internal combustion engine; two semiconductor switching elements connected to the opposite ends of the primary coil, each of the semiconductor switching elements controlling one of discontinuation and conduction of a current through the primary coil; element switching-on signal generation means for generating a signal that switches each of the semiconductor switching elements on based on the induced current through the primary coil, and element switching-off signal generation means for generating a signal that switches each of the semiconductor switching elements off based on the rotation of the output shaft, the element switching-on signal generation means and the element switching-off signal generation means generating an element drive signal so that each of the semiconductor switching elements switches from an on-state to an off-state at a timing at which ignition of the ignition plug is to be performed.
Priority Claims (1)
Number |
Date |
Country |
Kind |
11-013578 |
Jan 1999 |
JP |
|
US Referenced Citations (7)
Foreign Referenced Citations (2)
Number |
Date |
Country |
5-164031 |
Jun 1993 |
JP |
6-307318 |
Nov 1994 |
JP |