Patent Grant
9903335
This application is based on and claims the benefit of priority from earlier Japanese Patent Application No. 2015-198634 filed Oct. 6, 2015, the description of which is incorporated herein by reference.
(Technical Field)
The present disclosure relates to an ignition device of an engine. More particularly, the present disclosure relates to an ignition device of an engine controlling streamer discharge and arc discharge.
(Description of the Related Art)
An ignition device of an engine supplies a primary current to a primary coil electrically connected to a power source so as to store magnetic energy in an ignition coil. Then, a secondary current is induced when the primary current is cutoff. Allowing the secondary current to flow between a gap formed between a center electrode and a ground electrode of an ignition plug, spark discharge occurs at the gap. As another type of ignition device, a configuration is provided in which high frequency current is made to flow through the above-mentioned spark discharge path via a diode, thereby producing spark discharge having a high energy and discharge plasma in wider area than the normal discharge.
In such ignition devices, since a large amount of current is required so as to increase an area of the discharge plasma, there has been a problem that the electrode is consumed significantly faster. To solve this problem, JP-A-2014-211148 discloses a technique, that is, discharge is cutoff before the temperature of the electrode reaches a melting temperature of the metal, and current is allowed to flow again, and this process is repeatedly performed, thereby minimizing consumption of the electrode.
According to the technique disclosed by the above-mentioned patent literature, electrode consumption is suppressed by repeating the above-described process several times. However, in a view of the electrode consumption, this technique still has to be improved.
The present disclosure is achieved in light of the above-described circumstances and to provide an ignition device capable of reducing consumption of electrode included in an ignition plug.
An ignition device according to the present disclosure includes: an ignition plug that produces plasma discharge between a pair of discharge electrodes so as to ignite a combustible mixture in a combustion chamber of an internal combustion engine; an ignition coil provided with a primary coil and a secondary coil, the secondary coil applying voltage between the pair of discharge electrodes of the ignition plug; a voltage applying unit that applies alternating current voltage to the primary coil, a frequency of the alternating current voltage being set so as to produce voltage resonance in a circuit including the ignition plug and the secondary coil. The voltage applying unit sets an output period of the alternating current voltage to be longer than a first period at which a partial breakdown start to occur due to a discharge at the pair of discharge electrodes, and shorter than a second period at which a total breakdown occurs due to a discharge at the pair of discharge electrodes, when an air/fuel ratio of the internal combustion engine is lower than a predetermined threshold.
According to a conventional device, the ignition signal is transmitted to a switching element, and this switching element is controlled based on the received ignition signal. By this control, a primary current flowing into the primary coil is cutoff and high voltage is induced in the secondary coil so that spark discharge is produced. High frequency current is allowed to flow into the conduction path of the spark discharge so that discharge plasma is formed spreading in an area wider than that of regular spark charge. In this type of ignition device, a large amount of current is required in order to widely spread the discharge plasma. Accordingly, there is a concern that electrodes included in the ignition plug may be consumed faster.
To minimize the consumption of the electrodes and to secure ignitability of the fuel, the ignition device is provided with a voltage applying unit. This voltage applying unit applies alternating current voltage to the primary coil, where the alternating current voltage has a frequency that causes voltage resonance in a circuit including the ignition plug and the secondary coil. At this time, when the air/fuel ratio of the internal combustion engine is lower than the threshold, i.e. the air/fuel ratio is on a rich side, fuel is combustible with a streamer discharge having a fibrous shape. Therefore, the output period of the alternating current voltage is set to be longer than the first period at which a partial breakdown start to occur (streamer discharge occurs) due to a discharge at the pair of discharge electrodes, and shorter than the second period at which a total breakdown occurs (glow or arc discharge occurs) due to a discharge at the pair of discharge electrodes, when an air/fuel ratio of the internal combustion engine is lower than a threshold. Thus, a streamer discharge is performed when the air/fuel ratio is determined to allow the fuel to combust.
The streamer discharge is a nonequilibrium plasma. Accordingly, electrons in the plasma have high temperature, but ion temperature of the fuel gas in the plasma is low. If there were an arc discharge with equilibrium plasma, the ion temperature of the fuel gas in the plasma would be high, similar to that of electrons in plasma, and the discharge electrodes of the ignition plug would be exposed to high temperature, thereby possibly causing consumption of the electrodes. Accordingly, when the air/fuel ratio of the internal combustion engine is lower than the threshold for a rich side, a streamer discharge is performed for the fuel combustion, whereby the discharge electrodes of the ignition plug can be prevented from being frequently exposed to a high temperature environment and consumption of the electrodes can be minimized.
In the accompanying drawings:
Hereinafter, with reference to the drawings, an embodiment of the present disclosure will be described. An ignition control system 10 shown in
The high frequency power source (corresponding to voltage applying unit) 20 is provided with a power dividing unit 21, a signal generation unit 30 and a switching unit 40. The power dividing unit 21 includes a series-connected resistor composed of resistors 22 and 23 and a series-connected capacitor composed of capacitors 24 and 25. The connection point between the resistor 22 and the resistor 23 and the connection point between the capacitor 24 and the capacitor 25 have the same potential as that of the second end of the primary coil 18A. The voltage V is applied to one ends of the resistor 22 and the capacitor 24 by the power supply unit 11, and one ends of the resistor 23 and the capacitor 25 are connected to the ground.
The oscillator 35 and the drive signal generation section 36 are electrically connected. The oscillator 35 generates a pulse-wave voltage signal of which the state changes between Hi and Low levels. According to the present embodiment, the voltage signal is generated such that the frequency (resonance frequency) of the AC voltage produces a voltage resonance of a circuit including the ignition plug 16 and the secondary coil 18B. Specifically, the voltage signal is generated to set the frequency thereof to approximately 800 KHz in order to produce a voltage resonance. The voltage signal is transmitted to an H drive signal generating unit 37a included in the drive signal generation section 36. At the same time, the voltage signal is transmitted to a L drive signal generation unit 37b via an inverter. The H drive signal generation unit 37a generates a drive signal H which is outputted to a first AND circuit 38a. The L drive signal generation unit 37b generates a drive signal L which is outputted to a second AND circuit 38b. These first and second AND circuit receives an ignition signal IGt other than the above drive signals.
It is assumed that a signal of the discharge control section 31 is not transmitted to the first and second circuits 38a and 38b.
The first and second AND circuits 38a and 38b receive the ignition signal IGt so as to transmit the drive signals H and L to the drive circuit 43. Then, the drive circuit 43 controls, based on the received drive signals H and L, a first switching element 41 and a second switching element 42. By this control, for example, when the first switching element 41 is turned ON and the second switching element is turned OFF, a positive voltage +V is applied to the primary coil 18A by the power supply unit 11. On the other hand, when the first switching element 41 is turned OFF, and the second switching element 42 is turned ON, a negative voltage −V is applied to the primary coil 18A from the capacitor 25. Therefore, the first switching element 41 and the second switching element 42 are switched between ON and OFF, positive voltage or negative voltage is alternately applied to the primary coil 18A.
According to the present embodiment, the frequency of the alternating current (AC) voltage is set to approximately 800 KHz as a resonant frequency. Hence, by applying a high frequency AC voltage to the primary coil 18a, spark discharge having a high energy and discharge plasma in a wider area than normal discharge can be formed on the ignition plug 16.
According to the present embodiment, to improve the effect of minimizing consumption of the electrodes, the discharge control section 31 is additionally provided in the signal generation unit 30. The discharge control section 31 is used for controlling discharge occurring at the ignition plug 16. Specifically, the discharge control section 31 generates a surface streamer discharge or a surface arc discharge. The discharge control section 31 will be later described in detail.
With reference to
As shown in lower part of
The inventors of the present invention have discovered that the surface streamer discharge enables fuel combustion when the A/F ratio is in a rich state. The surface streamer discharge occurs by nonequilibrium plasma. Accordingly, the temperature of electrons in the plasma is high, but ion temperature of the fuel gas is low. Accordingly, when the A/F ratio of the internal combustion engine is lower than a predetermined threshold, indicating a rich state, streamer discharge is performed to combust the fuel, whereby the discharge electrodes of the ignition plug 16 can be prevented from being frequently exposed to high temperature environment and consumption of the electrode can be minimized.
Further, the inventors of the present invention have discovered that an appropriate range of the A/F ratio capable of enabling stable combustion differs among cases: i) single surface streamer discharge is performed, ii) multiple surface streamer discharges are performed and iii) surface arc discharge is performed. Specifically, comparing with the case i) where single surface streamer discharge is performed, when the multiple surface streamer discharges is performed stable fuel combustion can be performed even when the A/F ratio is more in a lean state. Moreover, comparing with the case ii) where multiple surface streamer discharges are performed, when the surface arc discharge is performed, stable fuel combustion can be performed even when the A/F ratio is more in a lean state. In this respect, a first threshold is defined as an upper limit value of the A/F ratio capable of enabling stable combustion when the multiple surface streamer discharges are performed. Likewise, a second threshold is defined as an upper limit value of the A/F ratio capable of enabling stable combustion when the single surface streamer discharge is performed. Thus, appropriate type of discharge can be selected on the basis of a comparison between the actual A/F ratio and the first and second threshold values.
Taking the above-described things into consideration, as shown in
The streamer discharge control signal generating unit 33 controls the discharge period of the surface streamer discharge to avoid the total breakdown by enabling continuous surface streamer discharge. Specifically, an output period of the AC voltage is set to be longer than a first period at which a partial breakdown start to occur due to a discharge at the discharge electrode (i.e., streamer discharge occurs), and shorter than a second period at which a total breakdown occurs due to a discharge at the discharge electrodes (i.e., arc discharge occurs). According to the present embodiment, the second period is set to be 20 μsec.
Therefore, the streamer discharge control signal generating unit 33 outputs a high signal during a period longer than the first period and shorter than the second period. When the second period elapses, the streamer discharge control signal generating unit 33 outputs a low signal so as to avoid a total breakdown. The output period for the low signal is set as a period where the secondary voltage is decreased not to cause the total breakdown of discharge in the ignition plug 16 even when the high signal is outputted again for a period longer than the first period and shorter than the second period.
The timer signal generation unit 32 is used to determine, based on the A/F ratio of the air-fuel mixture, a period enabling the surface streamer discharge (i.e., whether a single surface streamer discharge or a multiple surface streamer discharges is performed). Therefore, the timer signal generation unit 32 outputs a high signal during a period enabling the surface streamer discharge, and outputs a low signal during a period disabling the surface streamer discharge.
Each of the output signals outputted by the timer signal generation unit 32 and the streamer discharge control signal generating unit 33 is received by a third AND circuit 38c. By using the received signal, the AND circuit 38c outputs a signal to an OR circuit 39.
Meanwhile, the discharge control signal generating unit 34 determines whether or not a surface arc discharge or a surface streamer discharge should be performed, based on the A/F ratio of the air-fuel mixture. The high signal is outputted to the OR circuit 39 when the A/F ratio is in a lean state and the surface arc discharge is selected, and the low signal is outputted to the OR circuit 39 when the A/F ratio is in a rich state and the surface streamer discharge is selected.
Hereinafter, a case is described in which among signals received by the OR circuit 39, when a signal outputted by the discharge control signal generating unit 34 is low signal, and a surface streamer discharge is required. In this case, as shown in
On the other hand, a case is described in which among signals received by the OR circuit 39, when a signal outputted by the discharge control signal generating unit 34 is high signal, and a surface arc discharge is required. In this case, the OR circuit 39 outputs high signal to the first AND circuit 38a and the second AND circuit 38b, in response to high input signal transmitted by the discharge control signal generating unit 34. Hence, unlike the surface streamer discharge, since the period for applying AC voltage to the primary coil 18A is not restricted, the discharge in the ignition plug 16 reaches a total breakdown so that the surface arc discharge occurs.
According to the present embodiment, the signal generation unit 30 executes a discharge control shown in
At step S110, it is determined whether or not the first AND circuit 38a and the second AND circuit 38b receives the ignition signal IGt which is an external signal. When the ignition signal IGt is not received (S100: NO), since spark discharge of the ignition plug 16 is not required, the process is terminated. When the ignition signal IGt is received (S100: YES), since spark discharge of the ignition plug 16 is required, the process proceeds to step S110.
At step S110, the discharge control signal generating unit 34 receives information about a current driving state of the vehicle from an external unit. The driving state according to the present embodiment corresponds to a load of the internal combustion engine based on an accelerator input or the like, a rotational speed of an output shaft in the internal combustion engine or the like. When the load of the internal combustion engine becomes larger, a pressure in the cylinder (cylinder pressure) becomes high. In this case, it is difficult to produce discharge at the ignition plug 16. When the rotational speed of the internal combustion engine is high, discharge is likely to extend due to air-flow in the cylinder so that an air-fuel mixture can readily ignite even with a short period of discharge.
Therefore, the A/F ratio capable of enabling stable combustion with the surface streamer discharge varies depending on an amount of the load and the rotational speed of the internal combustion engine. Accordingly, at step S120, the discharge control signal generating unit 34 sets the first threshold based on the driving state detected at step S110. For example, when the load of the internal combustion engine is low or the rotational speed of the internal combustion engine is high, the first threshold is higher i.e., towards the lean side.
At step S130, the discharge control signal generating unit 34 controls the A/F sensor provided in an upper stream side of the exhaust catalyst to detect actual A/F ratio of the air-fuel mixture.
At step S140, the discharge control signal generating unit 34 determines whether or not the actual A/F ratio is larger than the first threshold. When it is determined that the actual A/F ratio is less than or equal to the first threshold (S140: NO), the process determines that the surface streamer discharge can be used for combusting fuel and proceeds to step S150.
At step S150, the timer signal generation unit 32 sets the second threshold based on the driving state. Similar to the first threshold, the second threshold is a variable value which varies depending on a load of the internal combustion engine or a rotational speed of the internal combustion engine. The second threshold value is set to be lower than the first threshold.
At step S160, the timer signal generation unit 32 determines whether or not the actual A/F ratio is larger than the second threshold. When the actual A/F ratio is less than or equal to the second threshold (S160: NO), the process determines that the single surface streamer discharge can enable fuel combustion, and proceeds to step S170. At step S170, the timer signal generation unit 32 sets a discharge period corresponding to a case where single streamer discharge is performed, enabling the ignition plug 16 to generate the surface streamer discharge, and terminates the procedure.
When the actual A/F ratio is larger than or equal to the second threshold (S160: YES), it is determined that multiple surface streamer discharges can be used for fuel combustion, and proceeds to step S180. At step S180, the timer signal generation unit 32 sets the discharge period corresponding to a case where multiple streamer discharge is performed, enabling the ignition plug 16 to generate the surface streamer discharge and terminates the procedure. As shown in
When the actual A/F ratio is larger than or equal to the first threshold (S140: NO), the process determines that the surface arc discharge is required to combust the fuel, and proceeds to step S190. At step S190, the discharge control signal generating unit 34 allows the ignition plug 16 to generate the surface streamer discharge continuously so as to cause a total breakdown, whereby arc discharge occurs. Then the process terminates the procedure. As shown
With reference to
The signal from the oscillator 35 passes through the H drive signal generating unit 37a and the L drive signal generating unit 37b, whereby drive signals H and L are always transmitted to the first AND circuit 38a and the second AND circuit 38b. Also, the ignition signal IGt is externally transmitted to the first AND circuit 38a and the second AND circuit 38b.
On the other hand, the discharge control signal generating unit 34 sets the first threshold based on the driving state of the internal combustion engine. When the actual A/F ratio is less than or equal to the first threshold, since the surface streamer discharge can be performed, the discharge control signal generating unit 34 outputs a low signal to the OR circuit 39.
The streamer discharge control signal generating unit 33 controls the period for applying voltage to the primary coil 18A using a high/low signal, not to cause the surface arc discharge due to total breakdown from the surface streamer discharge.
The timer signal generation unit 32 controls a period where the surface streamer discharge is repeatedly performed, by using the high/low signal. A logical AND of these signals of the timer signal generation unit 32 and the streamer discharge control signal generating unit 33 is outputted to the OR circuit 39. The OR circuit 39 outputs a logical OR of this logical AND result and the low signal of the discharge control signal generating unit 34, to the first AND circuit 38a and the second AND circuit 38b.
The first AND circuit 38a and the second AND circuit 38b receive respective drive signals H and L, the ignition signal IGt and output of the OR circuit 39, and a logical AND result of these signals is outputted to the drive circuit 43. In response to the outputted signal received by the drive circuit 43, the drive circuit 43 controls the first switching element 41 and the second switching element 42 so as to apply AC voltage to the primary coil 18A, thereby enabling the ignition plug 16 to generate the surface streamer discharge.
As shown in
In
According to the above-described configuration, the present embodiment can obtain the following advantageous effects.
When the actual A/F ratio is less than or equal to the first threshold, the fuel is combustible with a surface streamer discharge having fibrous shape. Accordingly, the surface streamer discharge is performed to attempt the fuel combustion as long as the A/F ratio is within a range where fuel combustion can be performed with the surface streamer discharge. In this case, the surface streamer discharge occurs by nonequilibrium plasma. Therefore, when the A/F ratio of the internal combustion engine is less than or equal to the first threshold, the surface streamer discharge is performed for the fuel combustion so that the discharge electrodes of the ignition plug 16 can be prevented from being frequently exposed to a high temperature environment and consumption of the discharge electrodes can be minimized.
When the actual A/F ratio is less than or equal to the second threshold, the fuel can be stably combusted with only single surface streamer discharge. However, when the actual A/F ratio is higher than the second threshold and lower than or equal to the first threshold, the fuel may not be combusted only with single surface streamer discharge. Hence, the discharge period during one combustion cycle is extended by the timer signal generation unit 32, and thus the surface streamer discharge is performed multiple times. Accordingly, the surface streamer discharge is performed multiple times when the fuel may not be combusted with single streamer discharge because of the A/F ratio value, thereby reliably perform the fuel combustion.
When the actual A/F ratio is higher than the first threshold in lean side, the discharge control signal generating unit 34 outputs high signal to the OR circuit 39, thereby making total breakdown to cause the surface arc discharge. Thus, even when the actual A/F ratio is in a lean side, attempting fuel combustion by the surface arc discharge, ignitability can be enhanced.
The larger the rotational speed of the internal combustion engine, the faster the turbulent flow rate in the cylinder to increase the combustion rate. Therefore, since the combustion period itself is short, even when a short output period is set for the AC discharge, ignitability can be secured, and further consumption of the electrode can be minimized.
The larger the load of the internal combustion engine, the higher the pressure in the cylinder. Hence, it is difficult to discharge. Accordingly, setting the output period longer, the discharge is reliably performed, whereby ignitability can be secured.
The above-described embodiment can be modified as follows.
According to the above-described embodiment, the oscillator 35 generates a voltage signal having a frequency of approximately 800 KHz of AC voltage. This frequency is not limited to 800 KHz. Since an amount of inductance of the coil 18B and stray capacitance of the ignition plug 16 vary so that the resonant frequency varies as well, the frequency of the AC voltage is adjusted depending on variation of the resonant frequency.
According to the above-described embodiment, the second period is set to be 20 μsec. But the second period is not limited to 20 μsec. For example, when the AC voltage applied to the primary coil 18A varies, the second period where the discharge causes a total breakdown varies as well.
According to the above-described embodiment, the driving state is defined as a rotational speed and a load of the internal combustion engine. In this regard, an effective compression ratio of gas which exists in the cylinder or a tumble ratio (the number of rotations of tumble flow during the piston being reciprocated for one time) may be added to the above-described driving state. When the compression ratio is large, the temperature in the cylinder is increased so that the fuel is easy to combust. In this case, the first threshold and the second threshold can be set towards a lean side. When the tumble ratio in the cylinder is high, fuel and air can be well mixed so that the air-fuel mixture can be ignited easily. Therefore, likewise, the first and second thresholds can be set towards a lean side. Thus, taking the above-described driving state into consideration, suitable first and second thresholds can be set for a driving state of the internal combustion engine.
According to the above-described embodiment, output voltage of the high frequency power source 20 is applied to the primary coil 18A to cause discharge at the ignition plug 16. In this respect, as shown in
In such a configuration, it is assumed that surface arc discharge is performed because the actual A/F ratio is on the lean side. In this case, a secondary voltage generated by the high voltage applying unit 50 is applied to the ignition plug 16, thereby enabling the discharge to be a total breakdown rapidly. Thereafter, the secondary voltage generated by the high frequency power source 20 is applied to the ignition plug 16. As a result, a period for generating the surface arc discharge can be shortened. Further, a time required for the fuel to combust can be shortened.
In this other embodiment, the AC voltage applied to the primary coil 18A from the high voltage applying unit 50 may be set such that the discharge produced at the ignition plug 16 reaches a partial breakdown but does not reach a total breakdown. Alternatively, the second period may be set longer than the ignition period of a combustion cycle of the internal combustion engine, in which the second period is set as a period that cases a total breakdown of the discharge. According to this configuration, a discharge control can be accomplished with simple conditions such that the high frequency power source 20 performs a discharge control when the actual A/F ratio is smaller than or equal to the first threshold, and the high voltage applying unit 50 and the high frequency power source 20 performs a discharge control when the actual A/F ratio larger than or equal to the first threshold.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2015-198634 | Oct 2015 | JP | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 6135099 | Marrs | Oct 2000 | A |
| 8453628 | Mueller | Jun 2013 | B2 |
| 9484719 | Zheng | Nov 2016 | B2 |
| 20130181629 | Urushihara et al. | Jul 2013 | A1 |
| Number | Date | Country |
|---|---|---|
| 2014-211148 | Nov 2014 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20170096979 A1 | Apr 2017 | US |
