Patent Grant
11378052
The present invention relates to an ignition device for an internal combustion engine and a control device for an internal combustion engine.
In recent years, in order to improve the fuel economy and overcome tightened exhaust gas regulations for a vehicle, a technology for operating with mixture leaner than a stoichiometric air-fuel ratio (Lean burn:lean burn) and a technology for taking in part of exhaust gas after combustion to take in air again (Exhaust Gas Recirculation: EGR) have been developed.
In such an internal combustion engine aimed at improving the fuel economy and overcoming tightened exhaust gas regulations as described above, since the amount of fuel or air in a combustion chamber deviates from a theoretical value, ignition failure of fuel by an ignition plug is likely to occur. Therefore, it is necessary to increase the discharge energy of the ignition plug to improve the ignitability.
Patent Document 1 discloses an ignition device in which two ignition coils including a main ignition coil and a sub ignition coil are provided such that outputs of the two ignition coils are superimposed additively to increase the discharge energy of the ignition plug.
In the ignition device disclosed in Patent Document 1, an ignition plug and a plurality of switch elements for switching the ignition plug ON/OFF are provided and ON/OFF control of an ignition coil by the plurality of switch elements is performed at a predetermined timing such that discharge occurs in the ignition plug.
However, in an ignition device of the type described, there is the possibility that, depending upon the operation state or the ignition timing of the internal combustion engine, ON states of the plurality of switch elements may overlap with each other (overlap). In such a case as just described, since large through-current flows through the ignition device, failure sometimes occurs with the switch elements.
In the past, an ignition device of the type described does not have detection means for detecting energization abnormality of a switch element and cannot detect energization abnormality of a switch element.
Accordingly, the present invention has been made paying attention to the problems described above, and it is an object of the present invention to appropriately detect energization abnormality of a switch element of an ignition device for an internal combustion engine.
In order to solve the problems described above, an internal combustion engine ignition device that includes an ignition coil and an ignition plug that performs discharge with current generated in the ignition coil is configured such that the ignition coil includes a primary coil including a main primary coil and a sub primary coil and a secondary coil that generates a voltage according to a current variation generated in the primary coil. The internal combustion engine ignition device includes a main switch that performs energization/deenergization of the main primary coil in a first direction, a sub primary coil magnetic flux generation state switching section capable of switching between a forward direction magnetic flux generation state in which energization of the sub primary coil in the first direction is performed and an opposite direction magnetic flux generation state in which energization of the sub primary coil in a second direction is performed, and an abnormality detection section that detects energization abnormality to the sub primary coil by the sub primary coil magnetic flux generation state switching section, and the abnormality detection section detects energization abnormality to the sub primary coil on the basis of overlap between energization of the sub primary coil in the first direction and energization of the sub primary coil in the second direction.
According to the present invention, energization abnormality of a switch element of the ignition device for an internal combustion engine can be detected appropriately.
In the following, an internal combustion engine ignition device 1 according to embodiments of the present invention is described. Although the embodiments are described exemplifying a four-cylinder four-cycle engine as an example of an internal combustion engine, the number or type of cylinders of the internal combustion engine is not limited to this.
[Internal Combustion Engine Ignition Device]
As depicted in
Although the embodiment is described exemplifying a case in which the ignition controlling means 31 in the internal combustion engine ignition device 1 is included in the internal combustion engine driving controlling device 3 that takes overall control of the internal combustion engine of the vehicle, this is not restrictive. For example, in the internal combustion engine ignition device 1, ignition controlling means that receives an ignition signal generated by an ignition signal generation function an ordinary internal combustion engine driving controlling device has and outputs suitable control signals to the ignition coil unit 10 and the sub primary coil magnetic flux generation state switching unit 5 may be provided separately from the internal combustion engine driving controlling device 3.
[Ignition Coil Unit]
The ignition coil unit 10 is a unit in which an ignition coil 11, a main switch element 12, a bypass line 13 provided in parallel to the main switch element 12, and rectification means 14 provided in the bypass line 13 are accommodated in a case 15 of a required shape so as to have an integral structure.
A high voltage terminal 151 and a connector 152 are provided at suitable locations of the case 15. The connector 152 has a first connection terminal 152a, a second connection terminal 152b, a third connection terminal 152c, a fourth connection terminal 152d, a fifth connection terminal 152e, and a sixth connection terminal 152f.
In the case 15, the ignition plug 2 is connected to the high voltage terminal 151, and the internal combustion engine driving controlling device 3, the DC power supply 4, the sub primary coil magnetic flux generation state switching unit 5, and ground point GND are connected to the first connection terminal 152a to the sixth connection terminal 152f of the connector 152.
The ignition coil (ignition coil) 11 includes a main primary coil 111a, a sub primary coil 111b, and a secondary coil 112.
The main primary coil 111a is wound, for example, in 90 turns, and the sub primary coil 111b is wound, for example, in 60 turns less than those of the main primary coil 111a. The main primary coil 111a and the sub primary coil 111b are wound in a same direction.
The secondary coil 112 is wound in the number of turns (for example, 9000 turns) greater than the total turn number of the main primary coil 111a and the sub primary coil 111b.
The main primary coil 111a and the sub primary coil 111b are provided along a longitudinal direction of a center core 113 such that they surround the center core 113, and the secondary coil 112 is provided such that it surrounds the center core 113, the main primary coil 111a, and the sub primary coil 111b on the outer side of the main primary coil 111a and the sub primary coil 111b.
Consequently, the ignition coil 11 can allow magnetic fluxes generated by the main primary coil 111a and the sub primary coil 111b to act upon the secondary coil 112.
The main primary coil 111a is connected at one end thereof to the DC power supply 4 through the second connection terminal 152b, and a power supply voltage VB+ (for example, 12 V) is applied to the one end. The main primary coil 111a is connected at the other end thereof to the ground point GND through the main switch element 12 and the fifth connection terminal 152e.
The main switch element (igniter) 12 is switch means for performing energization and deenergization of the main primary coil 111a. The main switch element 12 can be formed applying, for example, an insulated gate bipolar transistor (Insulated Gate Bipolar Transistor: IGBT). In particular, the ignition coil unit 10 has a unit structure in which an ignition coil and an igniter are sealed in the case 15.
The main switch element 12 is connected, at a gate terminal G that is a control terminal thereof, to the internal combustion engine driving controlling device 3 through the fourth connection terminal 152d, and is ON/OFF controlled on the basis of inputting of an ignition signal Si generated by the ignition controlling means 31.
In the ignition coil unit 10, if the main switch element 12 is switched ON by the ignition signal Si generated by the ignition controlling means 31 and the main primary coil 111a is energized, then main primary current I1a flows. As a result, magnetic fluxes in the forward direction of the main primary coil 111a increase.
In the ignition coil unit 10, if the main switch element 12 is switched OFF and the main primary current I1a is interrupted, then magnetic fluxes in the forward direction decrease suddenly, and a high voltage is generated on the secondary coil 112 such that a magnetic field in a direction in which it disturbs this magnetic flux variation is generated.
As a result, a discharge spark is generated between discharge gaps of the ignition plug 2, and secondary current I2 flows through the secondary coil 112. Control for causing the ignition plug 2 to discharge by energization and interruption control of the main primary coil 111a in this manner is hereinafter referred to as main ordinary discharge control.
The secondary coil 112 is connected at one end thereof to the ignition plug 2 through the high voltage terminal 151 and is connected at the other end thereof to the ground point GND through the sixth connection terminal 152f. It is to be noted that a current detection resistor 61 is provided between the sixth connection terminal 152f and the ground point GND such that a secondary current detection signal Di2 is transmitted to the internal combustion engine driving controlling device 3.
[Internal Combustion Engine Driving Controlling Device]
The internal combustion engine driving controlling device 3 can detect an operation situation of the internal combustion engine by supervising the secondary current I2 (secondary current detection signal Di2). The internal combustion engine driving controlling device 3 decides excess or deficiency of discharge energy at each cylinder of the internal combustion engine together with information of the speed and so forth of the internal combustion engine. Then, the internal combustion engine driving controlling device 3 performs such control that, in the case where discharge energy to be provided to the secondary coil 112 is deficient, the discharge energy is increased, but in the case where the discharge energy to be provided to the secondary coil 112 is excessive, the discharge energy is decreased suitably. By the control, a high fuel efficiency improvement effect can be anticipated.
The ignition controlling means 31 of the internal combustion engine driving controlling device 3 performs operation control of the sub primary coil magnetic flux generation state switching unit 5 such that appropriate magnetic fluxes are generated from the sub primary coil 111b at an appropriate timing.
Here, the sub primary coil 111b in regard to which the direction of energization, energization timing, and deenergization timing are controlled by the sub primary coil magnetic flux generation state switching unit 5 is described.
The sub primary coil 111b generates magnetic fluxes in the forward direction by energization (current I1b1) in a first direction determined in advance (for example, a direction from a second end 111b2 that is one end of the sub primary coil 111b to a first end 111b1 that is the other end), and generates magnetic fluxes in the opposite direction reverse to the forward direction (magnetic fluxes of a direction same as that of a magnetic field generated on the secondary coil 112 side by the main ordinary discharge control) by energization (current I1b2) in the reverse second direction (for example, a direction from the first end 111b1 to the second end 111b2).
Further, the sub primary coil 111b is connected at the first end 111b1 thereof to the sub primary coil magnetic flux generation state switching unit 5 through the third connection terminal 152c. The sub primary coil 111b is connected at the second end 111b2 thereof to the sub primary coil magnetic flux generation state switching unit 5 through the first connection terminal 152a.
Accordingly, if the sub primary coil magnetic flux generation state switching unit 5 sets the second end 111b2 of the sub primary coil 111b to the power supply side and sets the first end 111b1 to the ground side, then the sub primary coil 111b is energized in the first direction. In contrast, if the sub primary coil magnetic flux generation state switching unit 5 sets the first end 111b1 of the sub primary coil 111b to the power supply side and sets the second end 111b2 to the ground side, then the sub primary coil 11b is energized in the second direction.
It is to be noted that the first direction and the second direction in the sub primary coil 111b depend upon the arrangement state thereof with the main primary coil 111a. For example, when the main primary coil 111a and the sub primary coil 111b are arranged such that the winding direction of the sub primary coil 111b and the winding direction of the sub primary coil 111b are same, if energization is performed such that the first direction is made same as the energization direction to the main primary coil 111a, then magnetic fluxes in the forward direction are generated in the sub primary coil 111b. In contrast, when the main primary coil 111a and the sub primary coil 111b are arranged such that the winding direction of the sub primary coil 111b and the winding direction of the main primary coil 111a are opposite to each other, if energization is performed such that the first direction is made the opposite direction to that of energization to the main primary coil 111a, then magnetic fluxes in the forward direction are generated.
If the sub primary coil 111b configured in such a manner as described above is energized in the first direction at a timing same as that of main ordinary discharge control by the main primary coil 111a described hereinabove, then magnetic fluxes in the forward direction same as that of the main primary coil 111a are generated. Thereafter, if the sub primary coil 111b is deenergized at a timing same as that of the main ordinary discharge control, then since magnetic fluxes in the forward direction of both the main primary coil 111a and the sub primary coil 111b decrease suddenly, the discharge energy to be provided to the secondary side can be increased (refer to secondary current I2 in
In particular, in the ignition coil 11, if magnetic fluxes in the forward direction are generated by the sub primary coil 111b before an ignition timing of the ignition plug 2 (before a deenergization timing to the main primary coil 111a) and then interruption of energization of the sub primary coil 111b is performed simultaneously with the main primary coil 111a, then discharge energy can be provided in an overlapping relationship to the secondary coil 112 by the sub primary coil 111b.
Further, in the ignition coil 11, if energization of the sub primary coil 111b in the second direction is performed at a suitable timing after the ignition timing of the ignition plug 2 (later than the deenergization timing of the main primary coil 111a), then magnetic fluxes in the reverse opposite direction (magnetic fluxes in the same direction as that of a magnetic field by which a high voltage is generated on the secondary coil 112 side), and since the magnetic field on the secondary coil 112 side can be attenuated to suppress decrease of electromotive force on the secondary coil 112 side, the secondary current I2 can be maintained high until interruption of energization of the sub primary coil 111b is performed.
In particular, in the ignition coil 11, if magnetic fluxes in the opposite direction are generated by the sub primary coil 111b after an ignition timing of the ignition plug 2 such that they act on the secondary coil 112, then discharge energy can be provided in an overlapping relationship to the secondary coil 112 by the sub primary coil 111b.
It is to be noted that the timing at which energization of the sub primary coil 111b in the second direction is interrupted is a timing at which necessary and sufficient time to maintain the secondary current I2 at high current necessary for suitable combustion in a cylinder elapses, and if energization in the second direction of the sub primary coil 111b is continued over a longer period of time, then the fuel economy is rather worsened. Since desirable timings for such energization and deenergization of the sub primary coil 111b are not determined to fixed values but vary variously depending upon the structure of the internal combustion engine, characteristics of the ignition coils, operation situation and so forth, it is sufficient if set values or setting information (arithmetic expressions for calculating set values, a comparison table or the like) suitable for the internal combustion engine ignition device 1 is stored into the ignition controlling means 31 of the internal combustion engine driving controlling device 3 in advance.
Further, in the case where energization of the sub primary coil 111b in the second direction is interrupted, back electromotive force then acts upon the main primary coil 111a. Therefore, a voltage in the opposite direction tending to apply current in the opposite direction to that of ordinary primary current I1 is applied between the collector and the emitter of the main switch element 12, resulting in the possibility that the main switch element 12 may fail or deterioration of the main switch element 12 may be hastened. Therefore, the bypass line 13 is provided in parallel to the main switch element 12, and the rectification means 14 having a forward direction from the ground point GND side toward the ignition coil 11 side of the bypass line 13 (for example, a diode connected at the cathode thereof to the collector side of the main switch element 12 and at the anode thereof to the emitter side of the main switch element 12).
[Sub Primary Coil Magnetic Flux Generation State Switching Unit]
Now, description is given of an example of a configuration of the sub primary coil magnetic flux generation state switching unit 5 that is a sub primary coil magnetic flux generation state switching section capable of switching between a forward direction magnetic flux generation state in which energization of the sub primary coil 111b in the first direction is performed and an opposite direction magnetic flux generation state in which energization of the sub primary coil 111b in the second direction is performed.
The sub primary coil magnetic flux generation state switching unit 5 includes a first sub switch element 51, a second sub switch element 52, a third sub switch element 53, and a fourth sub switch element 54.
The first sub switch element 51 functions as first sub switch means for switching the second end 111b2 side of the sub primary coil 111b to the ground point GND such that energization of the sub primary coil 111b in the second direction is performed.
For example, the first sub switch element 51 can be configured using an insulated gate bipolar transistor for power control. The first sub switch element 51 is connected at a collector terminal C thereof to the second end 111b2 side of the sub primary coil 111b through the first connection terminal 152a and is connected at an emitter terminal E thereof to the ground point GND side. To the gate terminal G of the first sub switch element 51, an ignition signal Si from the ignition controlling means 31 is inputted. Consequently, if the ignition signal Si is turned ON (for example, the signal level becomes H), then the first sub switch element 51 is turned ON to connect the second end 111b2 of the sub primary coil 111b to the ground point GND.
The second sub switch element 52 functions as second switch means for allowing power from the DC power supply 4 to the first end 111b1 side of the sub primary coil 111b such that energization of the sub primary coil 111b in the second direction is performed.
For example, the second sub switch element 52 can be configured using a power MOS-FET having a high speed switching characteristic. The second sub switch element 52 is connected at a drain terminal D thereof to the DC power supply 4 side and connected at a source terminal S thereof to the first end 111b1 side of the sub primary coil 111b through the third connection terminal 152c. Further, to the gate terminal G of the second sub switch element 52, a second direction energization instruction signal S1d from the ignition controlling means 31 is inputted. Consequently, if the second direction energization instruction signal S1d turns ON (for example, the signal level becomes H), then the second sub switch element 52 is turned ON, and the power supply voltage VB+ is applied from the DC power supply 4 to the first end 111b1 of the sub primary coil 111b.
The third sub switch element 53 functions as third sub switch means for switching the first end 111b1 side of the sub primary coil 111b to the ground point GND such that energization of the sub primary coil 111b in the first direction is performed.
For example, the third sub switch element 53 can be configured using a power MOS-FET having a high speed switching characteristic. The third sub switch element 53 is connected at the drain terminal D thereof to the first end 111b1 side of the sub primary coil 111b through the third connection terminal 152c and connected at the source terminal S thereof to the ground point GND. Further, to the gate terminal G of the third sub switch element 53, a first direction energization permission signal S2p is inputted from the ignition controlling means 31. Accordingly, if the first direction energization permission signal S2p turns ON (for example, the signal level becomes H), then the third sub switch element 53 is turned ON to connect the first end 111b1 of the sub primary coil 111b to the ground point GND. It is to be noted that a current detection resistor 62 is provided between the third sub switch element 53 and the ground point GND, and a sub primary current detection signal Di1s in the first direction is inputted to the internal combustion engine driving controlling device 3.
The fourth sub switch element 54 functions as fourth sub switch means for allowing power to be supplied from the DC power supply 4 to the second end 111b2 side of the sub primary coil 111b such that energization of the sub primary coil 111b in the first direction can be performed.
For example, the fourth sub switch element 54 can be configured using a power MOS-FET having a high speed switching characteristic. The fourth sub switch element 54 is connected at the drain terminal D thereof to the DC power supply 4 side and connected at the source terminal S thereof to the second end 111b2 side of the sub primary coil 111b through the first connection terminal 152a. To the gate terminal G of the fourth sub switch element 54, a first direction energization instruction signal S2d from the ignition controlling means 31 is inputted. Accordingly, if the first direction energization instruction signal S2d turns ON (for example, the signal level becomes H), then the fourth sub switch element 54 is turned ON, and the power supply voltage VB+ is applied from the DC power supply 4 to the second end 111b2 of the sub primary coil 111b.
It is to be noted that, in order to increase the voltage to be applied to the sub primary coil 111b, it is not restrictive to use the DC power supply 4 as the power supply means, and a DC power supply of a higher voltage may be used. Alternatively, a boost circuit 7 (indicated by a two-dot chain line in
[Boost Circuit]
Now, an example of a particular configuration of the boost circuit 7 is described.
The boost circuit 7 includes a boost switch 72, a boost coil 73, a high voltage diode 74, and a capacitor 75. The boost circuit 7 further has a battery side connection portion 70 (terminal) connected to the DC power supply 4 (battery), a boost switch control connection portion 71 (terminal) connected to the internal combustion engine driving controlling device 3, and a fourth sub switch side connection portion 76 (terminal) connected to the fourth sub switch element 54.
The battery side connection portion 70 is connected to the DC power supply 4 (battery), and the power supply voltage VB+ is supplied to the boost circuit 7.
The boost switch 72 can be configured using a power MOS-FET having a high speed switching characteristic. The boost switch 72 is connected at the gate terminal G thereof to the internal combustion engine driving controlling device 3 (refer to
The boost switch 72 is controlled ON/OFF on the basis of a control signal of the internal combustion engine driving controlling device 3.
The boost coil 73 is connected at one end side thereof to the boost switch 72 such that, when the boost switch 72 is turned ON, current flows therethrough. In the boost coil 73, accumulated energy increases in response to a period of time during which current flows through the boost coil 73. If the boost switch 72 is turned OFF, then this energy is discharged through the high voltage diode and current is charged into the capacitor 75.
Further, the high voltage diode 74 and the capacitor 75 are connected at one end thereof to the fourth sub switch side connection portion 76, and the fourth sub switch side connection portion 76 comes to have a voltage higher than the power supply voltage VB+ of the DC power supply 4.
Meanwhile, the fourth sub switch side connection portion 76 is connected to the fourth sub switch element 54 (refer to
[Control by Ignition Controlling Means]
Here, an example of control of the ignition controlling means 31 for the sub primary coil magnetic flux generation state switching unit 5 of the structure described above is described with reference to
In particular, by deenergizing the main primary current I1a and the sub primary current I1b2 in the first direction simultaneously, discharge energy provided to the secondary coil 112 increases by the amount added by the sub primary coil 111b (a portion indicated by thin shading in the sub primary coil waveform in
In this manner, in the internal combustion engine ignition device 1, by performing the pre-ignition timing superimposed discharge control and the post-ignition timing superimposed discharge control in one combustion cycle, discharge energy higher than that in the case where each of the controls is performed by itself can be provided to the secondary coil 112. Thus, for example, even in a severe operation situation in which the air fuel ratio is high, stabilized in-cylinder combustion can be implemented.
With the internal combustion engine ignition device 1 according to the embodiment described above, main ordinary discharge control, pre-ignition timing superimposed discharge control, post-ignition timing superimposed discharge control, and pre-ignition timing superimposed discharge control+ post-ignition timing superimposed discharge control can be used selectively and properly so as to achieve optimization in response to the operation situation of the internal combustion engine. Therefore, it is possible to optimize the power consumption for ignition to achieve a high fuel economy improving effect.
In addition, although the ignition coil 11 used in the internal combustion engine ignition device 1 includes the main primary coil 111a and the sub primary coil 111b, it can be configured in a physique (magnitude) similar to that of an existing ignition coil. Accordingly, a plurality of coils or a boost circuit is not required in order to increase the discharge energy to be provided to the secondary coil 112, and it is sufficient if the ignition coil 11 of a physique similar to that of an existing ignition coil is used. Therefore, increase in size of an ignition coil and significant increase of the cost can be suppressed.
It is to be noted that, while the internal combustion engine ignition device 1 according to the present embodiment is configured such that the functions for controlling the energization direction and the energization and deenergization of the sub primary coil 111b, namely, the first to fourth sub switch elements 51 to 54, are unitized as the sub primary coil magnetic flux generation state switching unit 5, this is not restrictive. For example, since the first sub switch element 51 of the sub primary coil magnetic flux generation state switching unit 5 is turned ON/OFF in synchronism with the main switch element 12 by the ignition signal Si, in order to simplify the signal path for the ignition signal Si, it is conceivable to place the main switch element 12 and the first sub switch element 51 in close proximity to each other.
Further, although all of
A control method for each switch configured in this manner is described with reference to
The boost switch 72, the second sub switch element 52, and the fourth sub switch element 54 are controlled in common with the cylinders, and the main switch element 12 is provided for each of the cylinders (12a to 12d); the first sub switch element 51 is provided for each of the cylinders (51a to 51d); and the third sub switch element 53 is provided for each of the cylinders (53a to 53d).
In the internal combustion engine ignition device 1, at the time of pre-ignition timing superimposed discharge control of the first cylinder, the ignition signal Si is turned ON at an energization timing of the first cylinder, and the second direction energization instruction signal S1d is synchronously turned ON and the main switch first cylinder 12a is synchronously turned ON. Further, the first sub switch first cylinder switch 51a and the second sub switch element 52 are turned ON synchronously.
Then, in the internal combustion engine ignition device 1, at the time of post-ignition timing superimposed discharge control, the first direction energization permission signal S2p is turned ON, and the first direction energization instruction signal S2d is PWM controlled synchronously. Further, the third sub switch first cylinder 53a is PWM controlled synchronously. Further, the fourth sub switch element 54 is turned ON simultaneously.
The boost switch 72 is turned ON before time at which the first direction energization instruction signal S2d is turned ON in order to assure high current (in order to charge the boost coil 73).
Although description is omitted, also the second cylinder, the third cylinder, and the fourth cylinder operate similarly.
[Functional Configuration of Internal Combustion Engine Driving Controlling Device]
A functional configuration of the internal combustion engine driving controlling device 3 described above is described.
The internal combustion engine driving controlling device 3 includes a target combustion state switching controlling section 100, a fuel injection controlling section 110, an injection pulse signal controlling section 111, an pre-ignition timing superimposed discharge controlling section 120, a second direction signal controlling section 121, an post-ignition timing superimposed discharge controlling section 130, a first direction signal controlling section 131, and a boost circuit controlling section 140.
The target combustion state switching controlling section 100 selects a combustion state of the internal combustion engine in response to the speed and the load state of the internal combustion engine (engine) and calculates an injection amount correction value, an ignition correction value, a requested high current value, and a requested high current period.
The fuel injection controlling section 110 calculates a target injection pulse width and a target injection timing in response to the speed and the load state of the internal combustion engine (engine) and calculates a target injection pulse width corrected for the target injection pulse width with the injection amount correction value.
The injection pulse signal controlling section 111 outputs an injection pulse signal calculated on the basis of the target injection pulse width and the target injection timing to a fuel injection valve (not depicted).
The ignition controlling means 31 is configured from the pre-ignition timing superimposed discharge controlling section 120, the second direction signal controlling section 121, the post-ignition timing superimposed discharge controlling section 130, the first direction signal controlling section 131, and the boost circuit controlling section 140.
The pre-ignition timing superimposed discharge controlling section 120 calculates a basic injection timing and a target energization time period in response to the speed and the load state of the internal combustion engine (engine) and calculates a target injection timing corrected for the basic ignition timing with the ignition timing correction value.
The second direction signal control 121 outputs an ignition signal Si and a second direction energization instruction signal S1d calculated on the basis of the target ignition timing and the target energization time period to the sub primary coil magnetic flux generation state switching unit 5 described hereinabove.
The post-ignition timing superimposed discharge controlling section 130 calculates a provisional target high current value from the requested high current value and calculates a first provisional target high current period T532 (refer to
Here, the ignition controlling means 31 performs abnormality decision in order to prevent failure of the sub primary coil magnetic flux generation state switching unit 5 or the ignition coil unit 10 by the current I1b2 in the first direction and the current I1b1 in the second direction, which flow simultaneously through the sub primary coil 111b.
In the embodiment, the ignition controlling means 31 detects partial or full overlap of an ON period T542 of the fourth sub switch element 54 that supplies the power supply voltage VB+ to the second terminal 111b2 in order to energize the sub primary coil 111b with the current I1b2 in the first direction and an ON period T521 of the second sub switch element 52 that supplies the power supply voltage VB+ to the first terminal 111b1 in order to energize the sub primary coil 111b with the current I1b1 in the second direction. If such overlap is detected, then the ignition controlling means 31 makes an abnormality decision.
In such a way, in the case of an ignition device that includes a plurality of primary coils of a main primary coil 111a and a sub primary coil 111b and the energization direction of the sub primary coil 111b is switchably controlled to perform post-ignition timing superimposed discharge control, the ignition device includes a plurality of switch elements for switching the energization direction. Therefore, by deciding whether or not there is an overlap of ON periods of a plurality of switch elements for supplying a power supply voltage from among the switch elements, energization abnormality of the sub primary coil 111b can be detected.
Further, the ignition controlling means 31 performs abnormality decision for preventing failure of a switch element on the downstream side by through-current (short-circuiting) of the two switch elements positioned on the upstream side and the downstream side in the flowing direction of current in the electric circuit diagram.
In the embodiment, in order to prevent failure of the third sub switch element 53 (downstream side switch element) by through-current (short-circuiting) of the second sub switch element 52 (switch element on the upstream side) and the third sub switch element 53 (switch element on the downstream side), the ignition controlling means 31 compares the first provisional target high current period T532 that is an ON period of the third sub switch element 53 and the period T523 after the second sub switch element 52 turns a predetermined cylinder (for example, the first cylinder) from ON to OFF until it turns a next cylinder (for example, the second cylinder) ON with each other as depicted in
Further, as depicted in
Further, in the case where the ignition controlling means 31 makes abnormality decision, in order to prevent generation of through-current (short-circuiting) by simultaneous turning ON of a switch element on the upstream side and a switch element on the downstream side, the ignition controlling means 31 restricts the ON period of at least one of the switch element on the upstream side and the switch element on the downstream side to a shorter period.
For example, in the embodiment, the ignition controlling means 31 restricts, to a shorter period, at least one of the period T513 after the first sub switch (one of 51a to 51d) of a predetermined cylinder (for example, the first cylinder) turns from ON to OFF until a sub switch (one of 51a to 51d) of a next cylinder (for example, the second cylinder) turns ON and the first provisional target high current period T542 that is an ON period of the first cylinder of the fourth sub switch element 54.
Further, in the present embodiment, the ignition controlling means 31 restricts, to a shorter period, at least one of the period T523 after the second sub switch element 52 turns a predetermined cylinder (for example, the first cylinder) from energization ON to OFF until it turns ON a next cylinder (for example, the second cylinder) and the first provisional target high current period T532 that is an ON period of the third sub switch element 53.
For example, the ignition controlling means 31 restricts the first provisional target high current period T542 that is an ON period of the first cylinder of the fourth sub switch element 54 or the first provisional target high current period T532 that is an ON period of the third sub switch element 53. By this, the ignition controlling means 31 can prevent generation of through-current easily only by calculation.
Further, in the case where the ignition controlling means 31 sets the second provisional target high current period T542 to a maximum value set in advance and decides that normal post-ignition timing superimposed discharge is not possible, the target combustion state switching controlling section 100 switches the combustion state such that combustion deterioration is prevented. In particular, the target combustion state switching controlling section 100 switches the operation state of the internal combustion engine from operation with a high air fuel ratio by lean burn to operation with an ordinary air fuel ratio. Alternatively, the target combustion state switching controlling section 100 switches the operation state of the internal combustion engine from operation by high EGR combustion to operation that does not perform high EGR combustion.
Here, the period T513 after the first sub switch (one of 51a to 51d) of a predetermined cylinder (for example, the first cylinder) turns from ON to OFF until the first sub switch (one of 51a to 51d) of a next cylinder (for example, the second cylinder) turns ON and the period T523 after the second sub switch element 52 turns a predetermined cylinder (for example, the first cylinder) from energization ON to OFF until it turns ON a next cylinder (for example, the second cylinder) are values when a period in which the first sub switch (one of 51a to 51d) of a predetermined cylinder (for example, the first cylinder) and the second sub switch element 52 of the cylinder turn from OFF to ON, that is, a target energization time period, is subtracted from an interval between cylinders calculated from the speed of the internal combustion engine (engine), and can be determined by ignition timings. Accordingly, abnormality decision is carried out from ignition timings.
Further, as depicted in
If the ignition controlling means 31 is configured in such a manner, then it can prevent energization abnormality while assuring the ignitability of the ignition plug 2.
Then, the post-ignition timing superimposed discharge controlling section 130 calculates the target high current value such that it is feedback (Feed Back: FB) controlled by the second provisional target high current value and the secondary current detection signal.
The first direction signal controlling section 131 outputs a first direction energization instruction signal S2d and a first direction energization permission signal S2p based on the target high current value and the target high current period.
The boost circuit controlling section 140 starts PWM (Pulse Width Modulation) control before a predetermined time period set in advance to a control start timing at the post-ignition timing superimposed discharge controlling section 130 and outputs a boost switch controlling signal to the boost circuit 7 (boost switch control connection portion 71).
Here, although the predetermined time period set in advance is set depending upon a target high current value, in the case where the speed of the internal combustion engine (engine) is high, it is difficult to assure the predetermined time period. Therefore, the predetermined time period set in advance (time period T722 depicted in
The configuration of the ignition controlling means 31 described hereinabove for detecting energization abnormality in that current in the first direction and current in the second direction overlap with each other and flow to the sub primary coil 111b and the configuration for comparing an ON period or an OFF period of a switch element on the upstream side (for example, the fourth sub switch element 54 or the second sub switch element 52) (for example, the ON period T542 of the fourth sub switch element 54 or the OFF period T523 of the second sub switch element 52) and an ON period or an OFF period of a switch element on the downstream side (for example, the first sub switch element 51 or the third sub switch element 53) (for example, the OFF period T513 of the fourth sub switch element 54 or the ON period T532 of the third sub switch element 53) and for deciding energization abnormality of the switch element correspond to the abnormality detection section in the present invention.
Further, the configuration for switching, when energization abnormality is detected, the operation state of the internal combustion engine by the ignition controlling means 31 (internal combustion engine driving controlling device 3) corresponds to the control device of the present invention.
As described above, the embodiment is
(1) an internal combustion engine ignition device 1 that includes an ignition coil 11 and an ignition plug 2 that performs discharge with secondary current I2 generated in the ignition coil 11, in which
the ignition coil 11 includes a primary coil 111 including a main primary coil 111a and a sub primary coil 111b and a secondary coil 112 that generates secondary current I2 in response to a voltage variation generated in the primary coil 111,
the internal combustion engine ignition device 1 includes:
a main switch element 12 (main switch) that performs energization (current I1b2 in the first direction) of the main primary coil 111a in a first direction (clockwise direction in
a sub primary coil magnetic flux generation state switching unit 5 (sub primary coil magnetic flux generation state switching section) capable of switching between a forward direction magnetic flux generation state in which energization of the sub primary coil 111b in the first direction is performed and an opposite direction magnetic flux generation state in which energization of the sub primary coil 111b in a second direction is performed; and
an abnormality detection section that detects energization abnormality to the sub primary coil 111b by the sub primary coil magnetic flux generation state switching unit 5, and
the abnormality detection section
is configured so as to detect energization abnormality to the sub primary coil 111b on the basis of overlap between energization (current I1b2 in the first direction) of the sub primary coil 111b in the first direction and energization (current I1b1 in the second direction) of the sub primary coil 111b in the second direction.
With this configuration, in the internal combustion engine ignition device 1, since energization abnormality is detected on the basis of an overlap of the energization in the first direction and the energization in the second direction of the sub primary coil 111b, energization abnormality of the switch element of the internal combustion engine ignition device 1 can be detected appropriately.
(2) Further, the sub primary coil magnetic flux generation state switching unit 5
is configured such that an energization time period in the second direction is adjusted on the basis of detection of energization abnormality of the sub primary coil 111b by the abnormality detection section such that the energization I1b2 in the first direction and the energization I1b1 in the second direction of the sub primary coil 111b do not overlap with each other.
With this configuration, in the internal combustion engine ignition device 1, since the fourth sub switch element 54 on the upstream side that performs ON/OFF switching of energization of the sub primary coil 111b in the first direction and the second sub switch element 52 on the upstream side that performs ON/OFF switching of energization in the second direction of the sub primary coil 111b are turned ON simultaneously, it can be prevented that through-current flows through the third sub switch element 53 on the downstream side corresponding to the fourth sub switch element 54 on the upstream side or the first sub switch element 51 on the downstream side corresponding to the second sub switch element 52 on the upstream side to destroy the switch element on the downstream side.
(3) Further, the sub primary coil magnetic flux generation state switching unit 5 is configured
so as to be operable on the basis of detection of energization abnormality of the sub primary coil 111 by the abnormality detection section to adjust the energization time period in the second direction such that the energization I1b2 in the first direction and the energization I1b1 in the second direction of the sub primary coil 111b do not overlap with each other and adjust the energization voltage in the second direction such that discharge energy generated in an ignition plug 2 becomes target discharge energy.
With this configuration, in the internal combustion engine ignition device 1, in the case where energization abnormality of the sub primary coil 111b is detected, it is possible to reduce the energization time period of the energization in the second direction to avoid the energization abnormality and increase the energization voltage such that the discharge energy of the ignition plug 2 does not decrease by an amount corresponding to the reduction amount of the energization time period thereby to assure ignitability of the ignition plug.
(4) It is to be noted that, while the embodiment described above exemplifies a case in which the energization time period and the energization voltage in the second direction of the sub primary coil 111b on the basis of detection of energization abnormality of the sub primary coil 111b, this is not restrictive if it is possible to prevent the current I1b2 in the first direction and the energization I1b1 in the second direction of the sub primary coil 111b from overlapping with each other.
For example, the sub primary coil magnetic flux generation state switching unit 5 may be configured such that, on the basis of detection of energization abnormality of the sub primary coil 111b by the abnormality detection section, the energization time period in the first direction is adjusted such that the energization I1b2 in the first direction and the energization I1b1 in the second direction of the sub primary coil 111b do not overlap with each other and the energization voltage in the first direction is adjusted such that the discharge energy generated by the ignition plug 2 becomes target discharge energy.
Also with this configuration, in the internal combustion engine ignition device 1, in the case where energization abnormality of the sub primary coil 111b is detected, it is possible to reduce the energization time period of the energization in the first direction to avoid the energization abnormality and increase the energization voltage such that the discharge energy of the ignition plug 2 does not decrease by an amount corresponding to the reduction amount of the energization time period thereby to assure ignitability of the ignition plug.
(5) Further, the internal combustion engine ignition device 1 includes a boost circuit 7 (boost device) that boosts the energization voltage in the second direction upon the energization I1b1 in the second direction of the sub primary coil 111b by the sub primary coil magnetic flux generation state switching unit 5, and
the abnormality detection section is configured so as to detect energization abnormality to the sub primary coil 111b on the basis of overlap of the energization time period of the sub primary coil 111b in the first direction by the sub primary coil magnetic flux generation state switching unit 5 and a charge period of the boost circuit 7.
With this configuration, if the charge period of the boost circuit 7 (the ON period T722 of the boost switch 72 depicted in
(6) Further, the abnormality detection section is configured so as to detect energization abnormality to the sub primary coil in the case where the abnormality detection section decides that a charge interval (interval T721 of the boost switch 72 depicted in
In the case where the internal combustion engine rotates at a high speed, the charge interval (interval T721 in
With this configuration, energization abnormality by the boost circuit 7 between the cylinders can be detected accurately on the basis of overlap of a charge interval of the boost circuit 7 between the cylinders and a charge period at a predetermined cylinder.
(7) Further, the internal combustion engine ignition device 1 is configured such that the fourth sub switch element 54 connected to a power supply voltage VB+ side for performing energization/deenergization in the first direction is connected to one end (111b2) of the sub primary coil 111b while a third sub switch element 53 connected to a ground GND side is connected to the other end (111b1) of the sub primary coil 111b, and to the other end (111b1) of the sub primary coil 111b, the second sub switch element 52 connected to a power supply voltage VB+ side for performing energization/deenergization in the second direction is connected while, to one end (111b2) of the sub primary coil 111b, the first sub switch element 51 connected to the ground GND side is connected, and
the abnormality detection section
detects energization abnormality of the sub primary coil 111b on the basis of short-circuiting between the fourth sub switch element 54 connected to the power supply voltage VB+ side of the energization in the first direction and the first sub switch element 51 connected to the ground GND side of the energization in the second direction, and
detects energization abnormality of the sub primary coil 111b on the basis of short-circuiting between the second sub switch element 52 connected to the power supply voltage VB+ side of the energization in the second direction and the third sub switch element 53 connected to the ground GND side of the energization in the first direction.
With this configuration, since the abnormality detection section can detect energization (short-circuiting) abnormality between the switch element on the power supply voltage VB+ side of the sub primary coil 111b and the switch element on the ground GND side of the sub primary coil 111b, failure of the switch elements by short-circuiting can be prevented.
(8) In an internal combustion engine driving controlling device 3 having a control device for controlling an operation state of an internal combustion engine in which the internal combustion engine ignition device 1 according any one of (1) to (7) described above is provided,
the control device is configured so as to switch an operation state of the internal combustion engine (not depicted) to control at a low air fuel ratio on the basis of detection of energization abnormality of the sub primary coil 111b by the abnormality detection section.
With the configuration, the internal combustion engine driving controlling device 3 can perform operation of the internal combustion engine appropriately by switching, in response to energization abnormality of the sub primary coil 111b, the operation state of the internal combustion engine from operation by control at a high air fuel ratio (for example, operation by lean burn control) to a low air fuel ratio (operation with an ordinary air fuel ratio).
(9) Further, the internal combustion engine is configured as a four-cycle engine having a plurality of cylinders.
In a four cycle type engine, as the speed of rotation increases, the possibility that the energization abnormality described hereinabove may occur increases. Therefore, the internal combustion engine driving controlling device 3 can perform operation of the internal combustion engine more appropriately by switching, in the case where abnormality is detected by the abnormality detection section, the operation of the internal combustion engine from operation by control at a high air fuel ratio (for example, operation by lean burn control) to a low air fuel ratio (operation at an ordinary air fuel ratio).
(10) Further, the control device is configured so as to switch, in the case where it is decided that a charge interval (interval T721 of the boost switch 72 depicted in
With this configuration, in the case where it cannot be avoided to reduce the charge period of the boost circuit 7 and the boost of the sub primary coil 111b by the boost circuit 7 cannot be performed sufficiently, operation of the internal combustion engine can be performed more appropriately by switching the operation state of the internal combustion engine from operation by control at a high air fuel ratio (for example, operation by lean burn control) to a low air fuel ratio (operation with an ordinary air fuel ratio).
Although an example of the embodiments of the present invention has been described, the present invention may be a combination of all of the embodiments described above, and it is preferable if two or more of the embodiments are combined optionally.
Further, the present invention is not limited to what includes all configurations of the embodiments described hereinabove, and part of the configurations of the embodiments described hereinabove may be replaced into a configuration of some other embodiment or a configuration of the embodiments described hereinabove may be replaced to a configuration of some other embodiment.
Further, some configuration of the embodiments described hereinabove may be added to, deleted from, or replaced with a configuration of some other embodiment.
| Number | Date | Country | Kind |
|---|---|---|---|
| JP2017-226795 | Nov 2017 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2018/042751 | 11/20/2018 | WO | 00 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2019/102976 | 5/31/2019 | WO | A |
| Number | Name | Date | Kind |
|---|---|---|---|
| 4915087 | Boyer | Apr 1990 | A |
| 20130226510 | Ishii | Aug 2013 | A1 |
| 20150034059 | Heise | Feb 2015 | A1 |
| Number | Date | Country |
|---|---|---|
| 2012-140924 | Jul 2012 | JP |
| 2015-200284 | Nov 2015 | JP |
| WO-2016157541 | Oct 2016 | WO |
| WO 2017183062 | Oct 2017 | WO |
| WO-2017183062 | Oct 2017 | WO |
| WO 2018083719 | May 2018 | WO |
| Entry |
|---|
| International Search Report (PCT/ISA/210) issued in PCT Application No. PCT/JP2018/042751 dated Mar. 19, 2019 with English translation (three (3) pages). |
| Japanese-language Written Opinion (PCT/ISA/237) issued in PCT Application No. PCT/JP2018/042751 dated Mar. 19, 2019 (four (4) pages). |
| Number | Date | Country | |
|---|---|---|---|
| 20200318598 A1 | Oct 2020 | US |
