The present application is based on Japanese Application No. 2016-26321 filed on Feb. 15, 2016, the contents of which are incorporated herein by reference.
The present disclosure relates to an ignition device comprising a step-up transformer having a primary winding and a secondary winding, an oscillator connected to the primary winding, and an ignition plug connected to the secondary winding.
An ignition device for an internal combustion engine, having a step-up transformer having a primary winding and a secondary winding, an oscillator connected to the primary winding, and an ignition plug connected to the secondary winding is known (see PTL 1 specified below). When a primary voltage is applied to the primary winding using the oscillator, a secondary voltage is generated at the secondary winding. According to this ignition device, as described later, a high secondary voltage is generated by making use of the resonance phenomenon caused by the leakage inductance of the secondary winding and the stray capacitance parasitic to the leakage inductance. Using this high secondary voltage, electric discharge is generated by the spark plug.
The step-up transformer includes a core made of a soft magnetic material. As described later, the core is provided with a gap for purposes such as making the self-resonant frequency of the secondary winding higher. However, due to the gap, when the step-up transformer is driven, there tends to be problems such as the magnetic flux leaks from the gap, the resonance gain of the secondary voltage decreases, and electromagnetic noise occurs.
Thus, in recent years, attempts have been made to shield the leakage magnetic flux generated from the gap by providing a shielding part made of a conductive material. This configuration intends to thereby suppress electromagnetic noise. In addition, when the leakage magnetic flux is blocked by the shielding part, an induced voltage is generated in the shielding part and a current flows, resulting in the generation of magnetic flux (hereinafter also referred to as induced magnetic flux). Since a part of the induced magnetic flux returns to the core, it can be considered that the resonance gain of the secondary voltage can be improved.
[PTL 1] Japanese Unexamined Patent Application Publication No. H5-121254
However, results from studies performed by the inventors, found that the resonance gain of the secondary voltage cannot be improved sufficiently by only providing the shielding part. That is, when the shielding part is merely provided and the shielding part and the secondary winding are not electrically connected, the electrical potential of the shielding part is affected by factors such as the electromagnetic noise generated from the step-up transformer, and oscillates with respect to the reference potential of the secondary winding. Therefore, there will be a phase shift between the secondary voltage generated at the secondary winding and the induced voltage generated at the shielding part. Thus, even if a part of the induced magnetic flux generated from the shielding part returns to the core, since there is a phase shift between the induced magnetic flux and the secondary voltage, it cannot contribute to the resonance of the secondary voltage.
The present disclosure has been made in view of the above background, and an object thereof is to provide an ignition device that can more efficiently resonate the secondary voltage of the step-up transformer and easily cause the ignition plug to generate electrical discharge.
A first aspect of the present disclosure resides in an ignition device having a step-up transformer including a primary winding, a secondary winding, and a core made of a soft magnetic material having a gap; an oscillator connected to the primary winding; an ignition plug connected to a first end of the secondary winding; and a shielding part made of a conductive material and shielding magnetic flux leaking from the gap. The ignition device is configured to cause the ignition plug to generate discharge by applying an alternating voltage to the primary winding by the oscillator and cause a secondary voltage generated in the secondary winding to resonate, and a second end of the secondary winding, which is the end opposite to the first end, is electrically connected to the shielding part.
In the above-described ignition device, the second end of the secondary winding is electrically connected to the shielding part.
Therefore, it is possible to make the potential of the second end of the secondary winding and the potential of the shielding part the same. Thus, it is possible to suppress the potential of the shielding part oscillating with respect to the reference potential of the secondary winding, that is, the potential of the second end. Thus, it is possible to make the phases of the induced voltage generated in the shielding part by the magnetic flux that has leaked from the gap and the secondary voltage match. Accordingly, the phases of the induced magnetic flux returning to the core from the shielding part and the secondary voltage can be matched with each other, which allows the secondary voltage to resonate more effectively. Therefore, a high secondary voltage can be obtained, and the spark plug can be discharged easier.
As described above, according to the present aspect, an ignition device that can more efficiently resonate the secondary voltage of the step-up transformer and easily cause the ignition plug to generate electrical discharge can be provided.
The above and other objects, features, and advantages of the present disclosure will become clearer from the following detailed description with reference to the accompanying drawings. In the drawings,
The ignition device can be an in-vehicle ignition device used in an internal combustion engine of a vehicle.
An embodiment according to the above-described ignition device will be described with reference to
As shown in
The shielding part 5 is made of a conductive material and shields the magnetic flux ϕL leaking from the gap 24.
The ignition device 1 is configured to apply an alternating voltage to the primary winding 21 by the oscillator 3 and cause the secondary voltage V2 generated in the secondary winding 22 resonate to make the spark plug 4 generate discharge.
As shown in
The ignition device 1 of this embodiment is an in-vehicle ignition device for use in an internal combustion engine of a vehicle. As shown in
When an alternating voltage is applied to the primary winding 21 using the oscillator 3, a secondary voltage V2 is generated in the secondary winding 22. In addition, there is a stray capacitance C0 (see
Next, the structure of the step-up transformer 2 will be described. As shown in
In addition, a bobbin 29 is provided in the core 23. The primary winding 21 and the secondary winding 22 are wound around the bobbin 29. In addition, the step-up transformer 2 is sealed by a sealing member 28 in the case 50.
As shown in
When a primary current I1 flows through the primary winding 21, a magnetic flux ϕ flows through the core 23, and a secondary voltage V2 is generated in the secondary winding 22, as shown in
In this embodiment, as described above, the second end 222 of the secondary winding 22 and the shielding part 5 are electrically connected. Thus, it is possible to make the potentials of the second end 222 and the shielding part 5 equal to each other, and make the phases of the secondary voltage V2 and the induced voltage Vi match. Therefore, the phases of the induced magnetic flux ϕi and the secondary voltage V2 can be matched with each other, which makes it possible to further strengthen the resonance of the secondary voltage V2 by the induced magnetic flux ϕi.
The conditions under which the waveforms of
As shown in
On the other hand, as shown in
Next,
L
S1
=L
L1
+M
Similarly, the self-inductance LS2 of the secondary winding 22 can be expressed as the sum of the leakage inductance LL2 of the secondary winding 22 and the mutual inductance M. That is, it can be expressed as follows. LS2=LL2+M
The stray capacitance CS1 of the primary winding 21 is connected to the self-inductance LS1 of the primary winding 21. In addition, the stray capacitance CS2 of the secondary winding 22 is connected to the self-inductance LS2 of the secondary winding 22. Further, the stray capacitance Cr parasitic on the section between the secondary winding 22 to the spark plug 4 is connected to the leakage inductance LL2 of the secondary winding 22.
Here, the resonance frequency of the self-inductance LS2 of the secondary winding 22 and the stray capacitance CS2 can be defined as a self-resonant frequency fs. The self-resonant frequency f can be expressed by the following equation.
f
s=1/2π√(LS2CS2) (1)
If one tries to drive the step-up transformer 2 at a frequency higher than the self-resonant frequency fs, the current would mainly flow to the stray capacitance CS2. Thus, it is necessary to operate the step-up transformer 2 at a frequency lower than the self-resonant frequency fs (see
As described above, the stray capacitance CS2 parasitic on the second winding 22 itself and the stray capacitance CP parasitic on the section between the secondary winding 22 to the spark plug 4 are connected to the secondary winding 22. The sum of these stray capacitances is defined as the total stray capacitance C0.
C
0
=C
S2
+C
P
The resonance frequency of the total stray capacitance C0 and the leakage inductance LL2 can be defined as a driving resonance frequency f0. The driving resonance frequency f0 can be expressed by the following equation.
f
0=1/2π√(LL2C0) (2)
When making the spark plug 4 cause electric discharge, the secondary voltage V2 resonates at this driving resonance frequency f0.
Next, the relationship between the width of the gap 24 and the self-resonance frequency fs will be described. The narrower the width of the gap 24, the less the leakage of magnetic flux from the gap 24, and thus the leakage inductance LL2 of the secondary winding 22 decreases and the mutual inductance M increases. As described above, the self-inductance LS2 of the secondary winding 22 is expressed by the following equation.
L
S2
=L
L2
+M
The amount of increase of the mutual inductance M is larger than the amount of decrease of the leakage inductance LL2. Therefore, the self-inductance LS2 increases. Thus, it can be seen from the above equation (1) that when the gap 24 becomes narrower, the self-resonance frequency fs becomes lower.
On the contrary, when the gap 24 becomes wider, the leakage inductance 142 of the secondary winding 22 increases, and the self-inductance LS2 decreases. Thus, it can be seen from the above equation (1) that the self-resonance frequency fs becomes higher.
Next, the relationship between the width of the gap 24 and the gain of the secondary voltage V2 due to resonance (hereinafter also referred to as resonance gain η) will be described. The higher the resonance gain η is, the higher the obtained secondary voltage V2. In addition, the resonance gain η can be expressed by the following equation,
η=2πf0M/r (3)
where M is the mutual inductance of the step-up transformer 2 and r is the electrical resistance from the secondary winding 22 to the spark plug 4.
When the gap 24 becomes narrower, the leakage inductance LL2 of the secondary winding 22 decreases. Thus, it can be seen from the above equation (2) that the driving resonance frequency f0 becomes higher. Therefore, from the above equation (3), it can be seen that the resonance gain η becomes higher.
Further, when the gap 24 becomes wider, the leakage inductance LL2 of the secondary winding 22 increases. Thus, it can be seen from the above equation (2) that the driving resonance frequency f0 becomes lower. Therefore, from the above equation (3), it can be seen that the resonance gain η becomes lower.
Next, the relationship between the initial relative permeability of the core 23 and the self-resonance frequency fs will be described. When the initial relative permeability becomes higher, the self-inductance LS2 of the secondary winding 22 increases. Thus, it can be seen from the above equation (1) that the self-resonance frequency fs becomes lower.
Further, when the initial relative permeability of the core 23 becomes lower, the self-inductance LS2 of the secondary winding 22 decreases. Thus, it can be seen from the above equation (1) that the self-resonance frequency f becomes higher.
Next, with reference to
In
Note that the horizontal lines in
Next, the relationship of the gap 24 of the core 23 and the initial relative permeability with the power consumption of the step-up transformer 2 is shown referring to
Since fs<f0 is satisfied for the sample a, the secondary voltage V2 cannot be sufficiently resonated. Therefore, if one intends to forcibly make the spark plug 4 cause discharge, high power needs to be supplied from the oscillator 3 to the step-up transformer 2, as shown in
Next, the relationship of the width of the gap 24, the self-resonance frequency fs, and the resonance η gain will be described with reference to
As described above, when the gap 24 becomes narrower, the self-resonance frequency fs becomes smaller. As can be seen from
Further, as described above, when the gap 24 becomes wider, the resonance gain becomes smaller. As can be seen from
Next, the configuration of the oscillator 3 will be described. As shown in
The other end 212 of the primary winding 21 is connected between the pair of capacitors 34 and 35. Assuming that the potential of the power supply 38 is E, the potential of the connection point 39, that is, the potential of the other end 212 of the primary winding 21 is E/2. The oscillator 3 is configured to alternately turn on/off the pair of switching elements 331 and 332, thereby generating a pulsed output voltage shown in
0.95f0<fm<1.05f0
Next, the functions and effects of this embodiment will be described. As shown in
Therefore, it is possible to make the potential of the second end 222 of the secondary winding 22 and the potential of the shielding part 5 the same. Thus, it is possible to suppress the potential of the shielding part 5 oscillating with respect to the reference potential of the secondary winding 22, that is, the potential of the second end 222. Thus, it is possible to make the phases of induced voltage V generated in the shielding part 5 (see
As shown in
Therefore, it is possible to integrate the case 50 and the shielding portion 5 into one component, and the number of parts can be reduced. This allows the manufacturing cost of the ignition device 1 to be reduced.
Further, as shown in
Therefore, when the shielding portion 5 is charged, the charge can be promptly transferred to the ground. In addition, grounding the shielding part 5 enhances shielding of radiation noise emitted from the step-up transformer 2.
Further, in this embodiment, the width of the gap 24 and the initial relative permeability of the core 23 are determined so that the plot falls within the hatched region of the graph shown in
η>1 (4)
f
s
f
0 (5)
Further, as shown in
In this case, it is possible to efficiently apply positive/negative alternating voltage to the step-up transformer 2 with a small number of switching elements.
Further, in the present embodiment, the frequency fm of the oscillator 3 is set to 0.1-20 MHz. When the frequency fm of the oscillator 3 is less than 0.1 MHz, it becomes more difficult for the spark plug 4 to generate streamer discharge. On the other hand, when the frequency exceeds 20 MHz, the driving resonance frequency f0 tends to be closer to the self-resonance frequency fs, and oscillation is suppressed.
In addition, the oscillator 3 of this embodiment is configured such that its frequency fm satisfies the following equation.
0.95f0<fm<1.05f0
Therefore, it is possible to make the frequency fm of the oscillator 3 and the driving resonance frequency f0 substantially the same, and the secondary voltage V2 can be effectively oscillated. Thus, the spark plug 4 can be discharged more effectively.
Note that the frequency fm of the oscillator 3 may be intentionally shifted from the above range. This makes it possible to generate mainly the desired kind of discharge among a plurality of kinds of discharges such as streamer discharge, corona discharge, spark discharge, glow discharge, and so on.
As described above, according to the present embodiment, an ignition device that can more efficiently resonate the secondary voltage of the step-up transformer and easily cause the ignition plug to generate electrical discharge can be provided.
In this embodiment, as shown in
Further, although in this embodiment the second end 222 of the secondary winding 22 and the shielding part 5 are grounded, the present invention is not limited to this. That is, they may not be grounded and may be instead connected to the reference electrode 49 of the spark plug 49 (see
In the embodiments described below, among the reference numbers used in their drawings, the same reference numbers as those used in the first embodiment denote components or the like that are similar to those of the first embodiment unless otherwise noted.
This embodiment is an example where the numerical range of the initial relative permeability is changed. In this embodiment, the initial relative magnetic permeability of the core 23 is set to 10-1500.
As shown in
When the initial relative permeability is less than 10, it is necessary to set the peak-to-peak value of the current supplied from the oscillator 3 to the primary winding 21 to 200 A or greater. Therefore, using switching elements 331 and 332 (see
As with the first embodiment, in this embodiment, the gap 24 has a width of 0.01 to 3 mm (see
As explained above, by designing the gap 24 to be 0.1 to 3 mm and the initial relative permeability to be 10 to 1500, fs>f0 and η>1 can be satisfied, and also the primary current I1 supplied from the oscillator 3 to the primary winding 21 can be reduced.
Further, since the peak-to-peak value of the primary current I1 is 200 A or less in this embodiment, there is no need to use switching elements 331 and 332 that can supply a particularly high current, and the manufacturing cost of the oscillator 3 can be reduced.
In addition, this embodiment has a similar configuration, and similar functions and effects as those of the first embodiment.
Note that although a step-up transformer 2 having an EE core was used to acquire the graph of
This embodiment is an example in which the configuration of the case 50 is changed. As shown in
Other than the above, this embodiment has a similar configuration, and similar functions and effects as those of the first embodiment.
This embodiment is an example in which the configuration of the case 50 is changed. As shown in
Other than the above, this embodiment has a similar configuration, and similar functions and effects as those of the first embodiment.
This embodiment is an example in which the configuration of the case 50 is changed. As shown in
Other than the above, this embodiment has a similar configuration, and similar functions and effects as those of the first embodiment.
This embodiment is an example in which the configuration of the case 50 is changed. As shown in
The wall part 51, the bottom part 52, the top plate 53, and the tubular part 54 are all made of metal. Further, the tubular part 54 is connected to the reference electrode 49 of the spark plug 4. The reference electrode 49 is connected to an internal combustion engine (not shown), and this internal combustion engine is grounded. In this embodiment, the case 50 is grounded via the internal combustion engine by connecting the tubular part 54 to the reference electrode 49.
With the above configuration, there is no need to provide a wire or the like for grounding the case 50, and the configuration of the ignition device 1 can be simplified. This allows the manufacturing cost of the ignition device 1 to be reduced.
Other than the above, this embodiment has a similar configuration, and similar functions and effects as those of the first embodiment.
This embodiment is an example in which the configuration of the case 50 is changed. As shown in
With the above configuration, the oscillator 3 and the step-up transformer 2 can be integrated, and the number of parts can be reduced.
Other than the above, this embodiment has a similar configuration, and similar functions and effects as those of the first embodiment.
In this embodiment, as shown in
Other than the above, this embodiment has a similar configuration as that of the first embodiment.
This embodiment is an example in which the configuration of the gap 24 is changed. As shown in
Other than the above, this embodiment has a similar configuration, and similar functions and effects as those of the first embodiment.
This embodiment is an example in which the configuration of the gap 24 is changed. As shown in
Other than the above, this embodiment has a similar configuration, and similar functions and effects as those of the first embodiment.
This embodiment is an example in which the configuration of the gap 24 is changed. As shown in
Other than the above, this embodiment has a similar configuration, and similar functions and effects as those of the first embodiment.
This embodiment is an example in which the configuration of the case 50 is changed. As shown in
Other than the above, this embodiment has a similar configuration, and similar functions and effects as those of the first embodiment.
This embodiment is an example in which the configuration of the gap 24 is changed. As shown in
Other than the above, this embodiment has a similar configuration, and similar functions and effects as those of the first embodiment.
This embodiment is an example in which the shape of the core 23 is changed. As shown in
Other than the above, this embodiment has a similar configuration, and similar functions and effects as those of the first embodiment.
This embodiment is an example in which the configurations of the core 23 and the gap 24 are changed. As shown in
Other than the above, this embodiment has a similar configuration, and similar functions and effects as those of the first embodiment.
Although the present disclosure is described based on embodiments, it should be understood that the present disclosure is not limited to the embodiments and structures. The present disclosure encompasses various modifications and variations within the scope of equivalence. In addition, the scope of the present disclosure and the spirit include other combinations and embodiments, which may include only one component, one component or more and one component or less.
Number | Date | Country | Kind |
---|---|---|---|
2016-026321 | Feb 2016 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2016/087955 | 12/20/2016 | WO | 00 |