Ignition drive module, ignition drive circuit and ignition control system

Abstract

Disclosed is an ignition drive module with stable performance and reliable function, which comprises a module signal input end, a voltage input end, a module signal output end, a comparator. One end of the comparator is connected to the module signal input end, and the other end is connected to a comparison resistance R that is grounded. The ignition drive module further comprises a maximum dwell timer module connected to the comparator, a logical judgment module connected to the comparator, and an IGBT module connected to the logical judgment module which receives the signals from the maximum dwell timer module and the comparator to determine whether to activate the IGBT module. The output end of the IGBT module is connected to the module signal output end.

Description

FIELD OF THE INVENTION

The present invention relates to an ignition drive module.

BACKGROUND OF THE INVENTION

In the automobile engine ignition system, the ignition coil is an executive component that provides ignition energy for igniting the air and fuel mixture in the engine cylinder. It is a special pulse booster based on the principle of electromagnetic induction. The low voltage is turned on and off according to the set frequency to make the secondary produce a voltage of 20-40 KV through the spark plug to produce an electric spark. Due to the precise nature of ignition coils, ignition coils with different performances need to be matched with dedicated drive circuits to meet functional requirements.

SUMMARY OF THE INVENTION

The object of the invention is to provide an ignition drive module with stable performance and reliable function.

To obtain one or more of these objects, the present invention provides an ignition drive module, comprising a module signal input end, a voltage input end, a module signal output end, and a comparator, one end of which is connected to the module signal input end, and the other end is connected to a comparison resistance R that is grounded; and the ignition drive module further comprises a maximum dwell timer module connected to the comparator, a logical judgment module connected to the comparator, and an IGBT module connected to the logical judgment module which receives the signals from the maximum dwell timer module and the comparator to determine whether to activate the IGBT module whose output end is connected to the module signal output end.

Preferably, it comprises a peak filter connected to the output end of the comparator to filter the input positive or negative peak value less than preset time Ts.

Preferably, it comprises a dwell time input end connected to the maximum dwell timer module, the maximum dwell time of which can be modified by setting the dwell time capacitor.

Preferably, the dwell time input end is provided with a dwell time capacitor.

Preferably, a hard-off switch is arranged between the maximum dwell timer module and the dwell time input end, one end of which is connected to the IGBT module so that the hard-off switch is turned on to turn off the IGBT module.

Preferably, the value of the comparison resistance R is 450Ω.

According to another aspect, the present invention provides an ignition drive circuit comprising the ignition drive module, and a triode connected to the module signal output end, wherein the base of the triode is connected to the module signal output end and the collector of the triode is connected to an ignition coil.

Preferably, the emitter of the triode is grounded through a sensing resistor and the ignition drive module is provided with a sensing voltage input end which is connected to the emitter of the triode.

Preferably, the ignition coil comprises a primary coil and a secondary coil, and one end of the primary coil is connected to the base of the triode, and the other end is connected to the voltage input ends.

According to yet another aspect, the present invention provides an ignition control system, comprising an ECU and the ignition drive circuit, and one port of the ECU is connected to the module signal input end, and another port of the ECU is connected to the collector of the IGBT module.

By adopting the technical scheme, the present invention is an ignition drive module with stable performance and reliable function.

BRIEF DESCRIPTION OF THE DRAWINGS

Other aspects and advantages of the present invention will become clear from the following detailed description taken in conjunction with the accompanying drawings, which illustrate, by way of example, the principles of the invention.

FIG. 1 is a block diagram of the preferred embodiment of the circuit structure of the ignition drive module according to the invention.

FIG. 2 is a schematic diagram of a typical application of an ignition drive circuit.

FIG. 3 is a schematic diagram of the ignition drive module of PIN connection.

FIG. 4 is a schematic diagram of the relationship between the dwell time and the hard shutdown (HSD) of the ignition drive circuit.

FIG. 5 is a schematic diagram of the current flag output of the ignition drive circuit according to the invention.

FIG. 6 is a schematic diagram of the relationship between the CSSD capacitor and the maximum dwell time of the ignition driving circuit.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

The detailed description of the preferred embodiment according to the invention is given below with the accompanying drawings so that the benefits and features of the present invention are understood for those skilled in the art.

Referring to FIG. 1 and FIG. 2, FIG. 1 is a block diagram of the preferred embodiment of the circuit structure of the ignition drive module according to the invention, and FIG. 2 is a schematic diagram of a typical application of an ignition drive circuit. An ignition control system with stable performance and reliable function comprises an ECU and an ignition drive circuit. One port of the ECU is connected to a module signal input end, and another port of the ECU is connected to a collector of the IGBT module.

The ignition drive circuit comprises an ignition drive module and a triode connected to the module signal output end. The base of the triode is connected to the module signal output end and the collector of the triode is connected to an ignition coil. The emitter of the triode is grounded through a sensing resistor and the ignition drive module is provided with a sensing voltage input end which is connected to the emitter of the triode. The ignition coil comprises a primary coil and a secondary coil. One end of the primary coil is connected to the base of the triode and the other end is connected to the voltage input ends.

The ignition drive module (CIM2001) comprises a module signal input end, a voltage input end, a module signal output end, a comparator connected to the module signal input end, a maximum dwell timer module connected to the comparator, a logical judgment module connected to the comparator, and an IGBT module connected to the logical judgment module. The logical judgment module receives signals from the maximum dwell timer module and the comparator to determine whether to activate the IGBT module. The output end of the IGBT module is connected to the module signal output end, and the other end of the comparator is connected to a comparison resistance R that is grounded.

The ignition drive module comprises a peak filter connected to the output end of the comparator so as to filter the input positive or negative peak value less than preset time Ts.

The ignition drive module comprises a dwell time input end connected to the maximum dwell timer module, the maximum dwell time of which can be modified by setting the dwell time capacitor. Preferably, the dwell time input end is provided with a dwell time capacitor. A hard-off switch is arranged between the maximum dwell timer module and the dwell time input end, one end of which is connected to the IGBT module so that the hard-off switch is turned on to turn off the IGBT module.

The ignition drive module (CIM2001) is designed to directly drive an ignition IGBT and control the current and spark event of the coil. The coil current is controlled via the input pin. When the single-end input is driven high, the output of the CIM2001 is enabled to turn on the IGBT and start charging the coil. The CIM2001 input pin is provided with a 450 Ω internal pull-down resistor to GND. The advantages of the ignition drive module include supporting single-end input for ground shift disturbances suppression, signal line input buffer, input spike filter, operation from the ignition or battery line, ground shift tolerance: −1.5V to 16V, programmable maximum dwell time, current signal output, IGBT current limiting through Vsense pin, hard shutdown the following maximum dwell time out, SOP-8 packages and RoHS compliant.

A maximum dwell timer is included in the CIM2001 which will turn off the IGBT if the input remains active longer than the programmed time. The input spike filter will suppress single-end input signal(s) of less than 7 μsec in duration. The time interval can be modified through an external capacitor. When exceeding the maximum dwell time, the CIM2001 will enter a Hart-Shut-Down (HSD) mode of turning off the ignition IGBT immediately. The CIM2001 will also limit the collector current of the IGBT to Ic (lim) during charging. This is also achieved through the sense resistor in the emitter leg of the ignition IGBT by developing an input signal to the Vsense pin of CIM2001. The collector current level is relayed to the ECU via a current flag output.

Refer to FIG. 3, which is a schematic diagram of the ignition drive module of PIN connection. The CIM2001 is an advanced Ignition IGBT controlled IC which is available in a SOP8 package or die sales. This full-featured smart ignition IGBT driver is particularly advantageous in “switch on coil” applications where the size and system performance of the ignition driver are important.

TABLE 1
PIN	PIN	CIM2001
NAME	TYPE	PIN #	PIN FUNCTION DESCRIPTION
GND	P	1	Ground reference
Input	I, A	2	Signal-end input signal
IGF	O, A	3	Collector current flag diagnosis and
			feedback signal
NC	—	4	Connect to GND or floating
CSSD	I/O, A	5	Adjust maximum dwell time and soft-
			shutdown current output (to external
			capacitor)
Vsense	I, A	6	Sense input used for Ilim function
Output	O, A	7	Gate drive to the IGBT
Vbat	P	8	Supply voltage
PIN TYPE Note:
“P” denotes power supply pin.
“G” denotes ground pins. All VSS pins are internally shorted resistively.
“O”, “I/O”, “A” denotes output only, input/output, and analog types.
“PU” or “PD” denotes pins with internal pull-up or pull-down.

Functional Description

1. Input and Spike Filter for Single-End Input Signal

When the input signal voltage reaches V_INH, the IGBT will be switched on to charge the coil. When the input voltage goes below V_INL, the coil current through the IGBT will be turned off. Positive and negative peak values less than the duration of tspike at the input line will be filtered out and the IGBT will not be turned on/off.

2. Maximum Dwell Time and Hard-Shutdown (HSD)

Referring to FIG. 4, FIG. 4 is a schematic diagram of the relationship between the dwell time of the ignition drive circuit and hard shutdown (HSD). When the IGBT is turned on, a delay timer, depending on the value of the external CSSD capacitor, is started. If a valid falling edge is not received after the time Tdmax, the IGBT will be turned off immediately.

3. Current Flag Output

Referring to FIGS. 5 and 6, FIG. 5 is a schematic diagram of the current flag output of the ignition drive circuit according to the invention, and FIG. 6 is a schematic diagram of the relationship between the CSSD capacitor and the maximum dwell time of the ignition driving circuit. When the input signal is active, CIM2001 will provide a flag feedback signal as shown in examples, IGFH and IGFL are set internally at 5.8 A and 2.6 A respectively sense resistor 18 mohm.

Electrical Characteristics

1. Absolute Maximum Ratings

Stresses exceeding the absolute maximum ratings may damage the device. It is not recommended to apply such level stress to the parts, or the device may not work or operate under the operating conditions. In addition, long-term exposure to stress higher than recommended operating conditions may affect the reliability of the equipment. The absolute maximum ratings are stress ratings only.

TABLE 2
Symbol	Parameter	Min.	Max.	Unit
Vbat	Voltage at Vbat pin (excl. EMC transients)	−0.3	28	V
VIN	Voltage at single-end Input pin with external Rin	−2	16	V
VCSSD	Voltage at CSSD	−0.3	5	V
VOUTPUT	Voltage at Gate Output	−0.3	6.5	V
Vsense	Voltage on Vsense pin	0	400	mV
TJ, TSTG	Operating and Storage Temperature Range	−40	150	° C.
Pmax	Maximum power dissipation (continuous) at TC = 25° C.		0.625	W
RθJA	Thermal Resistance junction-case (typical)		200	° C./W
VESD1(pin to	Electrostatic Discharge Voltage (Human Body Model)		2	kV
pin)	according to MIL STD 883D, method 3015.7 and
	EOS/ESD Assn. standard S5.1-1993

2. Electrical Characteristics

TABLE 3
Symbol	Parameter	Conditions	Min.	Typ.	Max.	Unit
Power Supply Conditions Vbat = 6 to 28 V; TJ = −40° C. to 150° C. (unless otherwise specified)
Vbat1	Operating voltage	Coil switching function	4		28	V
Vbat2	Operating voltage	All functions	6		28	V
Ibat	Supply current	TJ = 150° C., Vbat = 28 V,			5	mA
		Input = 5 V
Vclamp	Vbattery clamp	Ibatt = 10 mA	35	40	50	V
Sense Pin Conditions Vbat = 6 to 28 V; TJ = −40° C. to 150° C. (unless otherwise specified)
Vlimt	Sense Voltage at	TJ = −40° C. to 150° C.	185	200	215	mV
	current limit	(6 v < Vbat > 8 v)
VGFH	Collector Current		94	104	114	mV
	flag High Sense
	Trigger Voltage
VGFL	Collector Current		42	47	52	mV
	flag Low Sense
	Trigger Voltage
IGFH	Collector Current	Sense Resistor 18 mΩ	5.2	5.8	6.3	A
	flag High	(resistance tolerance not
		calculated)
IGFL	Collector Current	Sense Resistor 18 mΩ	2.3	2.6	2.9	A
	flag Low	(resistance tolerance not
		calculated)
TD1	Turn on delay time	(Time from Input = 4.0 V to		7		us
		Vout = 4.0 V)
TD2	Turn off delay time	(Time from Input = 0.5 V to		7		us
		Vout = 1.0 V)
Single-end Input Control Conditions Vbat = 6 to 28 V; TJ = −40° C. to + 150° C. (unless otherwise specified)
VINL	Input low voltage		1.0		2.0	V
VINH	Input high voltag		1.3		2.3	V
VINHys	Input voltage hysteresis		0.25			V
RIN	Input impedance	Vin = 0 to 5 V	350	450	550	Ω
Tspike	Input spike filter	Delay on rising and		7		us
		falling edge of Input
Get Output Voltage Max Vbat = 6 to 28 V; TJ = −40° C. to 150° C. (unless otherwise specified)
Vgmax	Vgate max	16KΩ pulldown resistor	4.5	5.25	6	V
Vglow	Vgate low	(0 mA < Igate < 0.4 mA @T = 25° C.)	0.0		0.2	V
Diagnostic Functions and Protection Vbat = 6 to 28 V; TJ = −40° C. to 150° C. (unless otherwise specified)
CSSDMIN	Minimum dwell time		2.3			nF
	capacitor
TD1	Turn on delay time	(Time from Input = 4.0 V to		7		us
		Vout = 4.0 V)
TD2	Turn off delay time	(Time from Input = 0.5 V to		7		us
		Vout = 1.0 V)
ICSSD	CSSD Pin current for		0.8	1.2	1.6	uA
	TDMAX
Vovs	Over voltage shutdown			33		V

The above descriptions are meant to be exemplary only and are not limited to the examples shown in the drawings and described hereinbefore, and those skilled in the art will recognize that changes may be made to the embodiments described without department from the scope of the invention disclosed. Still, other modifications varied in efficient manners within the scope of the present invention, and their technical equivalents will be apparent to those skilled in the art, in light of a review of this disclosure, and such modifications are intended to fall within the appended claims.

Claims

1. An ignition drive module, comprising a module signal input end, a voltage input end and a module signal output end, characterized in that it comprises a comparator, one end of which is connected to the module signal input end, and the other end is connected to a comparison resistance R that is grounded; and the ignition drive module further comprises a maximum dwell timer module connected to the comparator, a logical judgment module connected to the comparator, and an IGBT module connected to the logical judgment module which receives the signals from the maximum dwell timer module and the comparator to determine whether to activate the IGBT module whose output end is connected to the module signal output end.

2. The ignition drive module according to claim 1, wherein, it comprises a peak filter connected to the output end of the comparator to filter the input positive or negative peak value less than preset time Ts.

3. The ignition drive module according to claim 1, wherein, it comprises a dwell time input end connected to the maximum dwell timer module, the maximum dwell time of which can be modified by setting the dwell time capacitor.

4. The ignition drive module according to claim 3, wherein, the dwell time input end is provided with a dwell time capacitor.

5. The ignition drive module according to claim 3, wherein, a hard-off switch is arranged between the maximum dwell timer module and the dwell time input end, one end of which is connected to the IGBT module so that the hard-off switch is turned on to turn off the IGBT module.

6. The ignition drive module according to claim 1, wherein, the value of the comparison resistance R is 450Ω.

7. An ignition drive circuit, characterized in that it comprises the ignition drive module according to claim 6, and a triode connected to the module signal output end, wherein the base of the triode is connected to the module signal output end and the collector of the triode is connected to an ignition coil.

8. The ignition drive circuit according to claim 7, wherein, the emitter of the triode is grounded through a sensing resistor, and the ignition drive module is provided with a sensing voltage input end which is connected to the emitter of the triode.

9. The ignition drive circuit of claim 7, wherein, the ignition coil comprises a primary coil and a secondary coil, and one end of the primary coil is connected to the base of the triode, and the other end is connected to the voltage input ends.

10. An ignition control system, comprising an ECU, characterized in that it comprises the ignition drive circuit according to claim 9, wherein one port of the ECU is connected to the module signal input end, and another port of the ECU is connected to the collector of the IGBT module.