Ignition system and method of programming an ignition system

Information

  • Patent Grant
  • 6205395
  • Patent Number
    6,205,395
  • Date Filed
    Friday, October 30, 1998
    26 years ago
  • Date Issued
    Tuesday, March 20, 2001
    24 years ago
Abstract
An ignition system for energizing an ignition coil of an internal combustion engine. The system including a high voltage unit for energizing the ignition coil of the engine, a memory for storing system function indices and a processor. The processor receives a timing signal from an engine speed pick-up device, accesses the memory to retrieve the system function indices, and causes the high voltage unit to energize the ignition coil based on the system function indices and the frequency of the timing signal. The system also includes a programmer in communication with the processor for allowing a user to instruct the processor to select and modify the system function indices during engine operation.
Description




BACKGROUND




The present disclosure relates, in general, to a system for controlling ignition timing in an internal combustion engine. Even more particularly, the present disclosure relates to an ignition system having a microcontroller and a programmer for changing values stored in the microcontroller.




In high performance combustion engine applications, such as drag racing, a capacitive discharge ignition system is often preferred because a capacitive discharge ignition system is fast and efficient at providing energy for creating sparks, especially at high speeds. A capacitive discharge ignition system uses a storage, or “bathtub,” capacitor to hold energy until the correct time to make the spark. The capacitor is connected to an ignition coil of the engine through a switch such that, to generate a spark, the switch is activated to dump the charge from the capacitor to a primary side of the ignition coil in less than {fraction (1/10+L )}th of a millionth of a second. The charge from the capacitor is then stepped up by the turns ratio of the ignition coil and applied to spark plugs of the engine for igniting fuel within combustion chambers of the engine.




The capacitor can be charged extremely fast and can hold energy for extended periods, with almost no loss or leakage, and then can release the energy to the ignition coil very quickly. Thus, a capacitive discharge ignition system provides an extremely fast and efficient method of storing and distributing energy to create sparks in an engine, with no drop off in engine performance at high speeds.




However, the quicker, hotter sparks of a capacitive discharge ignition system results in a shorter duration for each spark, which can disrupt engine performance at low speeds. At high engine speeds, a shorter duration spark is not a problem since the spark is supposed to occur very quickly. But at low engine speeds, the shorter duration sparks can result in poor performance because cylinder pressures and temperatures are low and air/fuel mixtures can be less than optimal. Thus, it is preferable that a capacitive discharge ignition system automatically provide multiple sparking, or “restrikes,” at low engine speeds to ensure excellent engine performance.




A capacitive discharge engine will preferably also include an engine speed, or rev, limiter feature to protect the engine from dangerous high speeds, or “over-revving,” wherein the engine could be damaged or even explode. A rev limiter feature turns off the spark to individual cylinders of the engine when engine speed exceeds a preset maximum level. Thus, the engine is purposely caused to misfire so that the engine speed is brought back down to the preset maximum level.




In addition a digital ignition system is preferable to an analog ignition system since a digital ignition system is generally not effected by temperature and humidity and, thus, provides more accurate and consistent engine performance. A digital ignition system utilizes a microcontroller, which includes a central processing unit and memory, for controlling system functions such as restrikes, rev limiters, engine speed activated switches, spark duration, and ignition timing. Because a microcontroller is not effected by temperature and humidity, like the resistors of an analog system, a digital ignition system utilizing a microcontroller is simply more accurate and consistent and, therefore, preferred. A digital system also provides greater flexibility and convenience.




Furthermore, all features of an ignition system, such as restrikes, rev limiters, engine speed activated switches, spark timing retards and timing curves, will preferably be provided in an integrated package such that add-on boxes and other additional components are not necessary and do not have to be added to the ignition system once installed in a vehicle.




Most importantly, a preferred ignition system will include means for instantaneously, and remotely, programming system function values. By instantaneously and remotely, it is meant that the ignition system should allow a user to be seated in a driver's compartment of a vehicle incorporating the ignition system, while the vehicle is positioned at a starting line at the beginning of a race, with the engine either running or turned off, to instantaneously change system settings.




Accordingly, what is still needed is a digital capacitive discharge ignition system that provides numerous features such as multiple sparks and over rev protection, wherein all features are provided in a fully integrated package, and wherein the ignition system includes means for instantaneously and remotely programming system function values.




SUMMARY




The present diclosure, therefore, provides an ignition system for energizing an ignition coil of an internal combustion engine. The system including a high voltage unit for energizing the ignition coil of the engine, a memory for storing system function indices and a processor. The processor receives a timing signal from an engine speed pick-up device, accesses the memory to retrieve the system function indices, and causes the high voltage unit to energize the ignition coil based on the system function indices and the frequency of the timing signal. The system also includes a programmer in communication with the processor for allowing a user to instruct the processor to select and modify the system function indices during engine operation.




Another ignition system for energizing an ignition coil of an internal combustion engine is also disclosed. The system includes a high voltage unit for energizing the ignition coil of the engine, a memory for storing a system function index, and a processor. The processor receives a timing signal from an engine speed pick-up device, accesses the memory to retrieve the system function index, and causes the high voltage unit to energize the ignition coil based on the system function index and the frequency of the timing signal. The system also includes an input device having a microcontroller for converting user inputs into a value for the system function index, communicating the value to the processor, and instructing the processor to insert the value into the system function index.




A process for changing values stored in function indices within an ignition system microcontroller in response to user inputs through a remote programmer having function, value and scroll switches and a display is also disclosed. The function indices are accessed by the ignition system to calculate ignition timing. The process includes monitoring the function and the value switches of the programmer, displaying a function code if the function switch is selected, displaying a different function code if the scroll switch is selected, displaying a value for a last displayed function code if the value switch is selected, and displaying a different value for the last displayed function code if the scroll switch is selected. The process also includes saving a last displayed value of the last displayed function code into a random access memory of the microcontroller. The last displayed value of the last displayed function code is then saved in a system function index corresponding to the last displayed function code if the function switch is selected. The system function index is located within programmable read-only memory of the microprocessor accessed by the ignition system to calculate ignition timing.




Another process for changing values stored in function indices within an ignition system microcontroller in response to user inputs through an input device having a switch and first and second indicators is disclosed. The function indices are accessed by the ignition system to calculate ignition timing. The process includes scanning the switch, accessing an index of a random access memory to retrieve an old value of the switch stored in the index of the random access memory, comparing a scanned value of the switch to the old value of the switch, turning on the first indicator if the scanned value and the old value are not equal, and causing the scanned value to be stored in the system function index of the programmable read only memory. The process also includes replacing the old value with the scanned value of the switch in the index of the random access memory, and turning on the second indicator and turning off the first indicator.




Still other features and advantages will become apparent upon reading the following detailed description in conjunction with the drawings and the appended claims.











BRIEF DESCRIPTION OF THE DRAWINGS




So that those having ordinary skill in the art to which this disclosure appertains will more readily understand how to construct an ignition system in accordance with this disclosure, the ignition system will be described in detail hereinbelow with reference to the drawings wherein:





FIG. 1

shows a top plan view of the presently disclosed ignition system;





FIG. 2

shows a hardware block diagram of a control module and a high voltage module of the ignition system of

FIG. 1

;





FIG. 3

shows a front elevation view of the control module of the ignition system of

FIG. 1

;





FIG. 4

shows a hardware diagram of a remote programmer of the ignition system of

FIG. 1

;





FIGS. 5 and 6

show a flow chart of a method for changing function values in response to user inputs through the remote programmer of the ignition system of

FIG. 1

; and





FIG. 7

shows a hardware diagram of a starting line input device of the ignition system of

FIG. 1

;





FIG. 8

shows a front elevation view of the starting line input device of the ignition system of

FIG. 1

;





FIGS. 9 and 10

show a flow chart of a method for changing function values in response to user inputs through the starting line input device of the ignition system of

FIG. 1

; and





FIG. 11

shows an electrical schematic of the high voltage module of the ignition system of FIG.


1


.











DETAILED DESCRIPTION




Referring to

FIG. 1

, an ignition system


10


according to the present disclosure is shown. In general, the system is a fully integrated, digital, high-performance, multi-spark, capacitive discharge ignition system, wherein system default values used to calculate ignition timing can be changed through a remote programmer


12


and/or a “starting line” rev limiter input device


14


.




The presently disclosed ignition system


10


includes, in addition to the remote programmer


12


and the rev limiter input device


14


, a control module


16


and a high voltage


18


unit. The ignition system


10


provides a plurality of integrated features, most of which are user-programmable.




System Features




Features of the presently disclosed ignition system


10


include: multiple sparking at low engine speeds; main, staging, burnout and auxiliary engine speed limiters (“rev limiters”) having user-programmable values; a choice of two misfire patterns for each of the rev limiters; user-programmable timing retards; user-programmable engine speed activated switches (“RPM switches”); a user-programmable timing curve; and a tachometer output. These features are controlled by a microcontroller


20


, and user-programmable values associated with the features are quickly and easily changed via the programmer


12


and/or the rev limiter input device


14


. All features are described in detail in the 1998 Holley® Performance Products Catalog available from Holley Performance Products of Bowling Green, Ky., which is incorporated herein by reference.




As is known, multiple sparks in a capacitive discharge ignition system are necessary at lower engine speeds in high performance engines, to produce longer overall spark duration. The present ignition system


10


provides multiple sparks at low engine speeds, i.e., preferably below 3,000 revolutions per minute (rpm). Once above 3,000 rpm, however, the ignition system generally provides one spark per cylinder per crankshaft revolution. The multiple sparking at low engine speed feature of the presently disclosed system


10


is automatic and not user-programmable. U.S. Pat. Nos. 4,046,125 and 4,558,673 to Mackie (an inventor of the present ignition system) disclose capacitive discharge ignition systems that provide multiple sparks at lower engine speeds, and are herein incorporated by reference in their entirities.




The rev limiting feature is used to prevent engine damage by limiting the engine to a programmable maximum speed such that the engine does not “over rev”. The main, burnout, staging, and auxiliary rev limiters have user-programmable over rev values. In addition, the burnout, staging, and auxiliary rev limiters are activated or enabled by external switches, such as a line lock, trans brake, delay box or timer. When the over rev value for any of the rev limiters is achieved (and, in the case of the burnout, staging, and auxiliary rev limiter, if the rev limiter has been enabled by an external switch), the microcontroller


20


prevents sparking in some of the cylinders, purposely causing the engine to misfire and thereby preventing engine speed from rising above the over rev value. For each of the four types of rev limiters, the microcontroller


20


can be programmed for a random or a sequential misfire pattern.




The timing retard feature retards ignition timing to improve engine performance. The system


10


includes four timing retards, each user-programmable from 0-20° spark timing in 1° increments, and enabled by remote switches. The system


10


also has a boost retard feature which can be turned on or off by a user through the programmer


12


. When turned on, the boost retard feature adds 1° of timing retard for each pound of boost pressure detected in a manifold of the engine. The use of the boost retard feature requires a manifold pressure (“MAP”) sensor, which the system is pre-wired for.




The RPM switches are activated at user-programmable engine speeds for turning on or controlling remote, auxiliary engine components, accessories or indicators, such as a shift light or an air shifter. An “activation” engine speed for each switch is user-programmable preferably from 0 rpm to 16,000 rpm in 100 rpm increments. The switch is activated when the engine reaches the user programmed activation speed. A “deactivation” engine speed for each switch is also user-programmable preferably from 0 rpm to 16,000 rpm in 100 rpm increments, such that the switch will be deactivated when engine speed falls below the user selected deactivation speed.




The present ignition system


10


also includes a user-programmable timing curve, wherein the exact amount of timing advance or retard can be programmed at each of a plurality of timing points. For example, the system preferably allows a 32 point timing curve from zero to fifty degrees (in one degree increments) from 500 rpm to 16,000 rpm (in 500 rpm increments). A user, therefore, is quickly and easily allowed to create an infinite number of timing curves using the remote programmer


12


. In addition, the system automatically provide a linear connection between adjacent points.




Control Module and High Voltage Unit




Referring in particular to

FIGS. 1 through 3

, the control module


16


incorporates the microcontroller


20


, which has a processor and a memory, while the high voltage unit


18


incorporates power output circuitry including a storage, or “bathtub” capacitor


22


. The control module


16


utilizes a timing signal generated by an engine speed indicator device, such as a magnetic reluctor, high energy ignition (HEI), or breaker points of the engine, and instructs the high voltage unit


18


when to produce a capacitive discharge to be coupled through an ignition coil


100


to spark plugs of an internal combustion engine. The ignition system


10


disclosed can be used with a number of different types of ignition coils. However, the system is preferably used with a Lasershot™ brand ignition coil available from Holley Performance Products of Bowling Green, Ky.




The control module


16


also includes input, output and interface circuits extending from the microcontroller


20


. The input circuits include: a switched power input circuit


24


, timing signal input circuits


26


, retard enabling circuits


28


, and rev limiter enabling circuits


30


. The output circuits include: a tachometer output circuit


32


and RPM activated switch output circuits


34


. The interface circuits include programmer interface circuits


36


, which allows the control module


16


to communicate with the remote programmer


12


and/or the starting line input device


14


.




The microcontroller


20


monitors the frequency of the engine timing signal and instructs the high voltage unit


18


when to energize the ignition coil


100


based upon user inputs (through the remote programmer


12


, the starting line over rev input device


14


and the enabling switches) and a system program code. Although not shown, the microcontroller


20


includes an analog to digital (A/D) converter, a central processing unit (CPU), electronically erasable programmable read only memory (EEPROM) and standby random access memory (SRAM). The microcontroller


20


may comprise a Motorola MC68HC711E9 microcontroller


20


running at 8 MHz, for example. A detailed understanding of components and operating code for the Motorola MC68HC711E9 microcontroller can be found in Technical Summary HC711, available from Motorola Corporation, Motorola Literature Distribution, Phoenix, Ariz., which is incorporated herein by reference.




The microcontroller


20


includes program code instructing the processor to communicate with the remote programmer


12


and/or the input device


14


, and use the resulting user inputs with the engine timing signal to calculate the proper time for energizing the ignition coil


100


. The program code for the presently disclosed ignition system is contained in U.S. Provisional patent application Ser. No. 60/063,963, which has been incorporated herein by reference.




Referring to

FIG. 1

, the control module


16


includes a wiring harness


39


. The harness includes: wires


40


for connection to an on/off power switch; wires


42


for connection to a magnetic input from a distributor, i.e., engine timing signal; wires


44


for connection to a remote tachometer; wires


46


for connection to auxiliary vehicle components controlled by the RPM activated sensors; wires


48


for connection to retard enabling switches; wires


50


for connection to rev limiter enabling switches; wires


52


for connection to HEI/points; wires


54


for connection to a Hall Effects sensor; wires


56


for connection to a MAP sensor; wires


58


for connection to temperature or oil pressure sensors for an alarm circuit and an emergency kill circuit of the control module


16


; and wires


60


for connection to a wiring harness


92


of the high voltage unit


18


. A preferred Hall Effects sensor is disclosed in U.S. Provisional patent application Ser. No. 60/063,934, which has been incorporated herein by reference.




Although not shown in the block diagram of

FIG. 2

, the control module


16


also includes a MAP sensor input circuit, a HEI/points input circuit, an alarm input circuit, an emergency kill input circuit, and a Hall Effects sensor input circuit. An electrical schematic of the control module


16


is contained in commonly owned U.S. Provisional patent application Ser. No. 60/063,963, the disclosure of which has been incorporated herein by reference. As shown in

FIG. 3

, the control module


16


includes a display board


15


having a plurality of LED indicators


17


for indicating when the system


10


is executing the various functions, such as the rev limiters, RPM switches and timing retards.




Referring to

FIGS. 1

,


2


and


3


, the high voltage unit


18


includes a flip latch circuit


70


that turns on a power transistor circuit


72


whenever the flip latch receives a “begin conduction” signal from the microcontroller


20


. When the power transistor


72


are turned on, current is pulled through a primary side of a power transformer


74


and voltage begins to increase across the transformer. Once a sufficient amount of current has been stored on the primary side of the transformer


74


, the flip latch


70


turns off the transistor


72


such that current flow stops. The sudden collapse of the current flow through the primary of the transformer


74


transfers the stored energy to a secondary side of the transformer and charges the “bathtub” capacitor


22


through charge diodes


78


.




The voltage stored on the capacitor


22


is maintained until the next engine timing signal occurs or enough time has elapsed for the voltage to leak off through an overvoltage circuit


80


. The overvoltage circuit


80


is used to prevent tremendous buildups of energy on the bathtub capacitor


22


in the event the ignition coil


100


is disconnected during operation.




In addition, the overvoltage circuit


80


causes the flip latch


70


to turn off the transistor


72


in the event the voltage across the bathtub capacitor


22


exceeds an unsafe level.




When the transistor


72


are turned on again by the flip latch


70


, in response to a signal from the microcontroller


20


, a short voltage pulse is reflected across the transformer


74


and enables a trigger circuit


82


, which triggers a silicon controlled rectifier (“SCR”)


84


, so that the previously stored energy on the bathtub capacitor


22


is gated out to the ignition coil


100


of the motor. The high voltage unit


18


then waits for the next signal from the microcontroller


20


to create another charge.




Thus, the flip latch


70


normally produces a single charge per engine timing signal to the igniton coil


100


such that the ignition coil provides voltage for a single spark. The microcontroller


20


produces additional sparks, i.e., restrikes, by signaling the flip latch circuit


70


multiple times between engine timing signals, and prevents sparking, i.e., rev limiter, by turning off the transistor


72


through an end conduction circuit.




The high voltage unit


18


also includes a power circuit


88


which connects to a vehicle battery


90


, and distributes power to the transformer


74


, through the high voltage unit


18


to the control module


16


and, through the control module


16


to the user input device


14


and the remote programmer


12


. The wiring harness


92


of the high voltage unit


18


includes wires


94


for connection to the wiring harness


39


of the control module


16


, wires


96


for connection to the vehicle battery


90


, and wires


98


for connection to the vehicle ignition coil


100


.




Remote Programmer




Referring to

FIGS. 1 and 4

, the remote programmer


12


operates as an interface between the user and the control module


16


to facilitate changes to system function values. The programmer


12


allows the user to access and change system function values stored in the EEPROM of the microcontroller


20


of the control module


16


. The programmer


12


has a function, a value and at least one scroll switch. Preferably, the programmer


12


has a membrane switch overlay with four switches


102


,


104


,


106


,


108


corresponding to “FUNCTION”, “VALUE”, “UP” and “DOWN”. The overlay also has a red/transparent window through which a two, seven-segment LED display


110


may be viewed. Two LED indicators


112


,


114


corresponding to the FUNCTION and the VALUE switches


102


,


104


are also provided, preferably in different colors.




The FUNCTION switch


102


allows access to memory indices of the EEPROM corresponding to different system functions, and the VALUE switch


104


allows access to memory locations contained within the various indices themselves, wherein the memory locations correspond to different possible values for each system function. The UP and DOWN switches


106


,


108


allow a user to scroll between the indices when in the FUNCTION mode, or the indices' discrete memory locations when in the VALUE mode.




The programmer


12


is adapted to communicate with the microcontroller


20


. In particular, the various inputs and outputs of the programmer


12


are routed to the control module


16


via a cable


116


. Power is supplied to the programmer


12


from the control module


16


via the cable


116


. An electrical schematic of the programmer


12


is contained in commonly owned U.S. Provisional patent application Ser. No. 60/063,963, the disclosure of which has been incorporated herein by reference.




Referring also to

FIGS. 5 and 6

, a process for changing the system function values stored in system function indices of the ignition system microcontroller


20


in response to user inputs through the remote programmer


12


is shown. Referring first to

FIG. 5

, the process includes, at


120


, monitoring the function and the value switches


102


,


104


of the programmer


12


. If the function switch


102


is selected, and the value has not been changed at


122


, the microcontroller scans the scroll, i.e.,up and down switches


106


,


108


. If one of the scroll switches


106


,


108


is selected by a user, at


124


and


126


, the microcontroller


20


moves the function up or down as required at


128


,


130


. If neither scroll switch


106


,


108


is selected, or if one of the scroll switches has been selected and the function has been moved up or down, the resulting function is displayed at


132


.




If the value switch


104


is selected, at


120


, the microcontroller


20


scans the scroll switches


106


,


108


. If one of the scroll switches


106


,


108


is selected by a user, at


134


,


136


of

FIG. 6

, the microcontroller


20


moves the value up or down as required at


138


,


140


. If neither scroll switch


106


,


108


is selected, or if one of the scroll switches has been selected and the function has been moved up or down, at


142


the resulting value is used to calculate and store new related RAM value or values as allowed and required by the system program code. The resulting value is then displayed, at


144


. If the function switch


102


is selected again, at


120


of

FIG. 5

, the microcontroller


20


saves the new value of the last displayed function code into the programmable read only memory of the microcontroller, at


146


.




Thus, an operational ignition system can include the high voltage unit


18


, the control module


16


and the remote programmer


12


, i.e, the system does not require the starting line input device


14


. Preferably, the high voltage unit


18


is mounted in an engine compartment of a vehicle, while the control module


16


and the remote programmer


12


are mounted in a passenger compartment of the vehicle. The system, however, can also include the starting line rev limiter input device


14


.




Starting Line Rev Limiter Input Device




Referring to

FIGS. 1

,


7


and


8


, The starting line rev limiter input device


14


operates as an interface between the user and the control module


16


to facilitate rapid changes to the “staging” and “burnout” engine speed limiter function values contained in the EEPROM of the microcontroller


20


of the control module. The input device


14


utilizes its own microcontroller


169


to process user inputs through switches


154


-


159


, convert the user input into usable codes for the control module


16


, and communicate the usable codes to the control module. It should be understood that the system


10


can include just the input device


14


, without the remote programmer


12


, or can include both the remote programmer and the input device, or just the remote programmer without the input device.




Referring in particular to

FIG. 8

, the switches


154


-


159


of the input device


14


comprise two sets of three rotary, push-button-style binary-coded decimal (BCD) switches for user input. The switches are of a non-complementary style. One set of switches


154


-


156


is labeled “STAGING” and the other set of switches


157


-


159


is labeled “BURNOUT”. Two different colored LED indicators


160


,


162


protrude from the input device


14


, with one indicator preferably labeled “STANDBY” and the other indicator labeled “READY”.




When the input device


14


is incorporated into the system


10


, the input device connects to the control module


16


, while the programmer


12


connects to the input device


14


. The input device


14


includes a male connector


164


for connection to the female connector


116


of the programmer


12


, and a female connector


166


for connecting to the male connector


167


of the control module


16


. The input device


14


communicates with the control module


16


via a serial communications circuit


168


. The programmer


12


communicates directly with the control module


16


, but the control module is programmed such that the input device


14


will override any burnout and staging information programmed into the control module from the programmer. The programmer


12


, when attached to the input device


14


, will display the updated system function values from the control module


16


for staging and burnout settings as entered through the input device.




The switches


154


-


159


relate to either 100, 1,000 or 10,000 so that a range of 0-16,000 rpm in 100 rpm increments can be achieved. If a value greater than a maximum allowed rev limiter value, e.g., 16,000 rpm, is selected, the microcontroller


169


is programmed to send a value of 16,000 to the control module. The microcontroller


169


of the input device


14


can comprise a Microchip PIC16C73A running at 4 MHz, for example. An electrical schematic of the input device is contained in commonly owned U.S. Provisional patent application Ser. No. 60/063,962, the disclosure of which has been incorporated herein by reference.





FIGS. 9 and 10

show a process for changing values of the staging and the burnout speed limiter features stored in the EEPROM of the control module


16


as carried out by the microcontroller


169


of the starting line input device


14


in response to user inputs through the input device


14


. Referring to

FIG. 9

, the process begins at 170 when the staging switches'


154


-


156


value is read. The switches'


154


-


156


value is then converted to hexa decimal at 172, and compared with a maximum allowed rev limiter at 174. If the switches'


154


-


156


value is less than the maximum allowable rev limiter value, at 176, then the switches' value is stored, at 178, in a memory of the microcontroller


169


of the input device


14


. If the switches' value is greater than the maximum allowable rev limiter, at 176, then the staging switches' value is changed to the maximum allowable value, e.g., 16,000 rpm, at 180, and then stored, at 178. The same process is repeated for the burnout switches


157


-


159


at 182 through 192.




Referring to

FIG. 10

, at 194, the “newly” stored staging switches'


154


-


156


value is compared with a previously stored “old” staging switches' value. If the old and the new staging values are equal, i.e., if there has not been a change to the staging switches


154


-


156


, at 196, the “newly” stored burnout switches'


157


-


159


value is compared with a previously stored “old” burnout switches value, at 198. If the old and the new burnout values are equal, i.e., if there has not been a change to the burnout switches


157


-


159


, at 200, the process is started over.




If the staging switches


154


-


156


are found to have changed, at 196, then the microcontroller


169


first turns the ready LED


162


off and turns the standby LED


160


on, at 201. At 202 and 204, the microcontroller


169


“asks” the control module


16


for, and receives back the currently stored value for the staging rev limiter feature. If a value is not received back, at 206, the microcontroller


169


repeats until a response is received back from the control module


16


. If a value is received back, at 206, then the microcontroller


169


compares the staging value from the control module


16


with the newly entered staging switches'


154


-


156


value at 208. If the staging value from the control module


16


equals the newly entered staging switches'


154


-


156


value, at 210, then the ready LED


162


is turned on and the standby LED


160


is turned off, at 211. If, however, the staging value from the control module


16


does not equal the newly entered staging switches'


154


-


156


value at 210, then the microcontroller


169


of the input device


14


instructs the microcontroller


20


of the control module


16


to replace the staging value currently saved in EEPROM with the newly entered staging switches'


154


-


156


value, at 212. If the burnout switches


157


-


159


are found to have changed, at 200, then the microcontroller


20


repeats the same process for the burnout values, at 213 through 224.




The principles, preferred embodiments and modes of operation of the presently disclosed ignition system has been described in the foregoing specification. The presently disclosed ignition system, however, is not to be construed as limited to the particular embodiment shown as this embodiment is regarded as illustrious rather than restrictive. Moreover, variations and changes may be made by those skilled in the art without departing from the spirit of the presently disclosed ignition system as set forth by the following claims.



Claims
  • 1. An ignition system for energizing an ignition coil of an internal combustion engine, comprisinga) a high voltage unit for energizing the ignition coil of the engine; b) a memory for storing system function indices; c) a processor for, receiving a timing signal from an engine sped pick-up device, accessing the memory to retrieve system function indices, and causing the high voltage unit to energize the ignition coil based on the system function indices and the frequency of the timing signal; and d) a programmer in communication with the processor for allowing a user to instruct the processor to select and modify the system function indices during engine operation.
  • 2. An ignition system according to claim 1 wherein the programmer includes:a function switch for causing the processor to access the system function indices within the memory; a value switch for causing the processor to access values stored within the system function indices; and a scroll switch for causing the processor to move between function indices within the memory when the function switch is selected, and for changing the value stored within a selected system function index when the value switch is selected.
  • 3. An ignition system according to claim 2 wherein the programmer includes a display for showing which system function index the processor is accessing when the function switch is selected, and for showing the value stored in the index when the value switch is selected.
  • 4. An ignition according to claim 1 wherein the system function indices include an RPM switch index, and the system further comprises an RPM switch for activation by the processor when a speed of the engine equals a value stored within the RPM switch index.
  • 5. An ignition system according to claim 4 further comprising an enabling circuit for allowing the processor to be remotely enabled to activate the RPM switch when a speed of the engine equals a value stored within the RPM switch index.
  • 6. An ignition system according to claim 1 further comprising a tachometer output circuit allowing the processor to run a remote tachometer.
  • 7. An ignition system according to claim 1 wherein the system function indices include a timing retard index, and the system further comprises an enabling circuit for allowing the processor to be remotely enabled to provide a timing retard equal to a value stored within the timing retard index.
  • 8. An ignition system according to claim 1 wherein the system function indices include a rev limiter index, and wherein the processor causes the engine to misfire when a speed of the engine exceeds the value stored within the rev limiter index.
  • 9. An ignition system according to claim 8 further comprising an enabling circuit for allowing the processor to be remotely enabled to cause the engine to misfire when a speed of the engine exceeds the value stored within the rev limiter index.
  • 10. An ignition system according to claim 8 wherein the system function indices includes a misfire pattern index, for storing a misfire pattern, wherein the processor causes the engine to misfire according to the pattern stored within the misfire pattern index when a speed of the engine exceeds the value stored within the rev limiter index.
  • 11. An ignition system for energizing an ignition coil of an internal combustion engine, comprisinga) a high voltage unit for energizing the ignition coil of the engine b) a memory for storing a system function index; c) a processor for, receiving a timing signal from an engine speed pick device, accessing the memory to retrieve the system function index, and causing the high voltage unit to energize the ignition coil based on the system function index and the frequency of the timing signal; and d) an input device including, i) a microcontroller for, converting user inputs into a value for the system function index, communicating said value to the processor, and instructing said processor to insert said value into the system function index.
  • 12. An ignition system according to claim 11 wherein user inputs are received through binary-code decimal switches.
  • 13. An ignition system according to claim 11 wherein the system function index comprises a rev limiter index, wherein the processor causes the engine to misfire when a speed of the engine exceeds the value stored within the rev limiter index.
  • 14. An ignition system according claim 13 further comprising an enabling circuit for allowing the processor to be remotely enabled to cause the engine to misfire when a speed of the engine exceeds the value stored within the rev limiter index.
  • 15. An ignition system according to claim 13 wherein the memory includes a misfire pattern index, for storing a misfire pattern, wherein the processor causes the engine to misfire according to the pattern stored within the misfire pattern index when a speed of the engine exceeds the value stored within the rev limiter index.
RELATED APPLICATIONS

This application claims priority from U.S. Provisional patent application Ser. Nos. 60/063,934, 60/063,956, 60/063,962, 60/063,963 and 60/063,974, all filed on Oct. 31, 1997, the disclosures of which are herein incorporated by reference in their entirities.

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Provisional Applications (5)
Number Date Country
60/063934 Oct 1997 US
60/063956 Oct 1997 US
60/063962 Oct 1997 US
60/063963 Oct 1997 US
60/063974 Oct 1997 US