1. Field of the Invention
The present invention relates to an ignition system for an internal combustion engine which is subject to increased requirements due to (high) boosting and diluted, lowly flammable mixtures (λ>>1, lean layer concepts, high AGR rates).
2. Description of the Related Art
Published U.K. patent document GB717676 shows a step-up transformer for an ignition system in which a circuit component, which is controlled via a vibration switch, is used in the manner of a boost converter in order to supply a spark which is generated via the step-up transformer with electrical energy.
Published international patent application document WO 2009/106100 A1 shows a circuit configuration which is constructed according to a high voltage capacitor ignition system and in which energy, which is stored in a capacitor, is guided, on the one hand, to the primary side of a transformer and, on the other hand, toward a spark gap via a bypass having a diode.
US patent application publication 2004/000878 A1 shows an ignition system in which a secondary-side storage including multiple capacitors is charged in order to supply a spark which is generated with the aid of a transformer with electrical energy.
Published international patent application document WO 9304279 A1 shows an ignition system including two energy sources. One energy source transfers electrical energy with the aid of a transformer to a spark gap while the second energy source is situated between a secondary-side terminal of the transformer and the electrical ground.
It is known that ignition systems for internal combustion engines are based on a high voltage generator, e.g., a step-up transformer, with the aid of which energy originating from the vehicle battery or a generator is converted to high voltages with the aid of which a spark gap is supplied for the purpose of igniting a combustible mixture in the internal combustion engine. For this purpose, a current flowing through the step-up transformer is abruptly interrupted, whereupon the energy stored in the magnetic field of the step-up transformer is discharged in the form of a spark. In order to ensure that the combustible mixture ignites particularly reliably, ignition systems are known from the related art which have multiple chronologically consecutive spark events for the purpose of increasing the probability of the presence of an ignitable mixture at the location of one of the spark events.
Another problem known from the related art is that all the electrical energy which is converted during the spark discharge must be stored in the high voltage generator, whereby the high voltage generator becomes comparably large and thus expensive and requires a lot of installation space.
Due to the discharge characteristic of the high voltage generator, such a high current flows, in particular, at the beginning of the spark discharge that the electrodes of the spark gap are eroded. However, such a high current is not physically necessary to ensure a spark. In this way, only the required duration of the spark discharge is ensured with the acceptance of the previously described disadvantages.
It is therefore the object of the present invention to eliminate the previously mentioned disadvantages of the related art.
The previously mentioned object is achieved according to the present invention with the aid of an ignition system as well as a method for generating and maintaining an ignition spark. As is already known from the related art, the ignition system according to the present invention also includes a high voltage generator, such as a step-up transformer, including a primary side, which is connected to an energy source, and a secondary side, which is connected to a spark gap. The principle functionality of the high voltage generator also corresponds to that known from the related art and therefore needs no further explanation. Furthermore, a spark gap which is also known form the related art is provided which is configured to guide a current transferred by the high voltage generator to the secondary side. In this case, the spark gap may be, for example, situated in a spark plug. Since lower voltages are necessary for maintaining an existing electric arc across the spark gap than for initially generating same, a bypass is provided according to the present invention which is able to transfer electrical energy from the electrical energy source to the secondary side past the high voltage generator. In this case, a plurality of possible circuits is conceivable as the bypass, individual ones of which are discussed in the following in greater detail. In order to eliminate the disadvantages known from the related art, the bypass is configured to maintain an electric arc generated with the aid of the high voltage generator longer and more reliably across the spark gap than it would be possible with the aid of the magnetic energy stored in the high voltage generator. For this purpose, the ignition system is configured to couple electrical energy in series or in parallel to the secondary side of the high voltage generator for the purpose of maintaining an ignition spark as an electrical voltage in the form of a controlled pulse sequence, in particular within the kilo-hertz range. Within the scope of the present invention, a voltage signal which has been adapted to the instantaneous operating conditions via a control signal with regard to its pulse-pause ratio and/or with regard to its base frequency may be, for example, understood to mean a controlled pulse sequence. The pulses may be superimposed to a direct voltage as it occurs, for example, when a boost converter is used. The voltage level may, for example, orient itself toward an electrical variable which provides information about an operating state at the spark gap (e.g., current and/or voltage). In this way, the controlled pulse sequence may be used to maintain the spark energy of an ignition spark in a predefined range and, in particular, to prevent an interruption of the spark at the spark gap. In this way, spark durations of preferably 0.5 ms to 5 ms may be generated in the case of spark currents preferably ranging from 30 mA to 100 mA of different polarities (polarities of the voltage supply). This offers the advantage that the energy transferred via the high voltage generator is strongly reduced and thus the initial spark current decreases, whereby spark erosion at the electrodes of the spark gap may be reduced and the high voltage generator may be designed considerably smaller than is the case in the related art.
The high voltage generator is preferably designed as a step-up transformer and has a primary coil on its primary side and a secondary coil on its secondary side. Both coils may be magnetically coupled to one another with the aid of a transformer core (e.g., made of iron sheets). Here, the bypass is configured to additionally transfer an electrical voltage to the step-up transformer which is added to a transformed voltage applied at the secondary coil of the step-up transformer. In this way, the bypass facilitates a “support” of the spark current by inputting additional electrical energy to the spark gap.
Alternatively, the high voltage generator may be designed as a high voltage capacitor ignition (HCI) system. Such and other systems for generating high voltage as well as their functionality are known and described in the related art, so that an explanation in greater detail is not necessary in this case.
It is furthermore preferred that the bypass may include one or (advantageously for jointly handling the occasionally occurring high voltages) multiple energy stores, preferably one capacitance or multiple capacitances, switched in series and/or in parallel, the first terminal of which is connected to a secondary-side terminal of the high voltage generator and the second terminal of which is connected to the electrical ground, an inductance being in particular switchably provided between the energy source and the capacitance. In this way, the bypass provides a secondary-side energy store with the aid of which the subsiding electrical signal in the secondary coil of the high voltage generator may be supported starting from a predefined point in time or starting from a predefined current intensity. As explained in greater detail in conjunction with the appended drawing figures, an inductance may be switchably provided between the energy source and the capacitance for the purpose of charging the capacitance. The capacitance and the inductance form in the case of a closed switch an oscillating circuit, with the aid of which a temporary increase in the electrical potential is possible at the first terminal of the capacitance. In particular in the case that a current is initially conducted through the inductance and a discharge of the energy stored in the inductance is forced to the capacitance by a switching operation, very high voltages may be provided in the case of suitably selected switching times without having to buffer the necessary energy within a high voltage generator.
It is furthermore preferred that between the inductance and the capacitance, a nonlinear two-terminal network, which has a flow direction in the direction of the capacitance, is provided in the form of a diode, for example. In this way, it may be prevented that energy “escapes” from the capacitance in the direction of the inductance in the case of a closed switch. If within the scope of the present invention a “diode” as a nonlinear two-terminal network is discussed, it takes place for the sake of conciseness and readability. It is apparent to those skilled in the art that voltages, occasionally present across the nonlinear two-terminal network referred to as a diode, may be handled better and more reliably, if necessary, jointly by multiple components, such as by diodes switched in series. For this purpose, each of the diodes may be designed as a Zener diode. If necessary, an included switch may also be advantageously closed in response to a signal when a predefined first current direction is to be expected in the nonlinear branch and then opened when a predefined second (opposite) current direction is to be expected in the nonlinear branch. If in the following multiple diodes are advantageously used and supplied with high voltages, the aforementioned points also apply accordingly. In particular, a switchable connection may be provided between a shared terminal between the inductance and the diode on the one hand, and the electrical ground on the other hand. It is possible in this way to provoke a current flow through the inductance in the case of a closed switch and thus to redirect the current to the capacitance via the diode by opening the switch. By suitably selecting the pulse-pause ratio and/or the activation frequency a high voltage may be generated with a very high degree of efficiency.
It is furthermore preferred that a current measuring means which may be designed as a shunt resistor, for example, may be provided, for example, between an output terminal of the high voltage generator and the capacitance. This current measuring means may furthermore be situated between the capacitance and the ground or in the path of the diode, for example, and configured to output a signal to a switch in the bypass so that the latter may respond to a critical current intensity in the secondary-side loop. Alternatively or additionally, an overvoltage protector, e.g., a diode, which protects the capacitance against overvoltage, may be provided in parallel to the capacitance. For example, a Zener diode may be used in the blocking direction to provide relief in the case of an excessively high voltage across the capacitance.
Alternatively or additionally, a voltage measurement and/or a power measurement may be carried out, e.g., across the capacitance, to receive information about the ignition current and/or the ignition power.
It is furthermore preferred that the inductance may also be designed as a transformer having a primary side and a secondary side, a first terminal of the primary side being connected to the energy source and a second terminal of the primary side being connected via a switch to the electrical ground. Furthermore, a first terminal of the secondary side of the transformer is connected to the energy source and a second terminal of the secondary side of the transformer is connected to the diode, as described previously. By suitably selecting the transfer ratio, a switch which is provided on the primary side may in this way be used to switch a current flowing on the secondary side. The transmission ratio results in favorable conditions for dimensioning the switch and, in this way, in a more reliable and cost-effective implementation of the ignition system according to the present invention.
According to another aspect of the present invention, a method for generating an ignition spark for an internal combustion engine is provided. Here, an ignition spark is initially generated with the aid of electrical energy which is retrieved from an energy source and which is provided to a spark gap via a high voltage generator having a primary side and a secondary side. According to the present invention, the ignition spark is maintained with the aid of a controlled pulsed electrical energy which is transferred from the energy source to the secondary side via a bypass. For the basic method according to this aspect of the present invention as well as for the refinements described in the following it applies that the statements made in conjunction with the ignition system according to the present invention apply accordingly.
It is furthermore preferred that the electrical energy for maintaining the ignition spark is coupled as an electrical voltage in series or in parallel to the secondary side of the high voltage generator. In other words, a coupling section of the bypass forms in conjunction with the secondary-side coil of the high voltage generator a loop whose voltage is in parallel to the spark gap. In this case, the electrical energy for maintaining the ignition spark may be retrieved from the energy source as a controlled pulse sequence, in particular in the kilo-hertz range, preferably between 10 kHz and 100 kHz. In the case of the aforementioned sampling in the kHz range, there is the possibility of generating voltages in the range of up to several 1000 V at an improved degree of efficiency which may be used for supporting the ignition spark when the energy stored in the high voltage generator is no longer sufficient for reliably maintaining the electric arc. Beyond the already mentioned advantages, the application of the present invention offers advantages with regard to the degree of efficiency of the electrical ignition system as well as new diagnostic function possibilities.
Exemplary embodiments of the present invention are described in detail below with reference to the attached drawings.
The present invention provides, among other subjects, the following:
It is a central idea of the present invention to advantageously separate according to the present invention two functions which have combined the step-up transformers of known ignition systems to facilitate a suitable dimensioning of the high voltage generator and a more efficient utilization of the electrical energy. For this purpose, a high voltage generator is provided to generate an ignition spark according to the related art. A bypass is configured to maintain the existing electric arc across the spark gap. For this purpose, a bypass retrieves energy from the same energy source, for example, as the primary side of the high voltage generator and uses it to support the subsiding edge of the transformer voltage and to thus delay its dropping below the burning voltage. Those skilled in the art recognize preferred specific embodiments of the bypass according to the present invention as circuit structures working in the manner of a boost converter. In this case, the input of the boost converter is switched in parallel to the electrical energy source while the output of the boost converter is situated in series or in parallel to the secondary coil of the high voltage generator. Within the scope of the present invention, the term “energy source” is to be construed in a wide sense and may include other energy converting devices (e.g., DC-DC converters). Moreover, it is apparent to those skilled in the art that the inventive idea is not limited to an objective energy source.
Even though the aspects according to the present invention and the advantageous specific embodiments have been described in detail based on the exemplary embodiments explained in conjunction with the appended drawing figures, modifications and combinations of features of the illustrated exemplary embodiments are possible for those skilled in the art, without departing from the scope of the present invention whose scope of protection is defined by the appended claims.
Number | Date | Country | Kind |
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10 2012 216 182 | Sep 2012 | DE | national |
10 2013 218 227 | Sep 2013 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2013/068908 | 9/12/2013 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2014/041070 | 3/20/2014 | WO | A |
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