The present invention relates to a structure of an illuminating unit which controls light intensity of a plurality of LEDs to change color temperature.
The structure of an illuminating unit is disclosed in Patent Literature 1 which obtains high reliability by electrically connecting electronic components surely. As shown in
When one lead part 523 and the other lead part 525 of the Zener diode 521 are electrically connected to the bus bar 501 and the other bus bar 503, respectively, the Zener diode 521 and a resistor 527 are connected to the pair of bus bars 501 and 503 in parallel at the downstream side of the resistor 527. The Zener diode 521 functions to protect the LED from damage caused due to a sudden large voltage applied to the circuit by static electricity in the direction that a forward current flows through the diode, and also functions to protect the LED from damage by inhibiting a backward current from flowing through the diode.
Patent Literature 1: JP-A-2007-149762
However, it is necessary for the structure of the traditional illuminating unit to have the two kinds of bus bars 501 and 503 in which the connecting parts (the pressing blades 515 and 515, the pressing blades 517, and the pressing blades 519) of different dimensions are formed in accordance with the shapes and sizes of electronic components. Further, there is a problem that only electronic components (the Zener diode 521, the resistor 527) for through holes that have lead parts can be mounted, but surface-mounted electronic components, which are inexpensive and widely desired in recent years, cannot be connected.
Furthermore, if the traditional illuminating unit is constructed by providing side by side and assembling LEDs of different light color temperatures to make it possible to change color temperature, the unit is upsized. Further, even if the color temperature is changed by controlling light intensity respectively while turning on the LEDs that are provided side by side at the same time, because the distance between LEDs is large, there is a problem that light irregularity occurs.
The present invention is made in view of the above-mentioned situations, and an object of the present invention is provide an illuminating unit so that surface-mounted electronic components can be connected with one kind of bus bars, color temperature can be changed without upsizing the unit, and light irregularity is hard to occur.
Aspects of the present invention are shown with the following configurations.
(1) An illuminating unit, including: a housing; a first bus bar, a second bus bar and a third bus bar of the same shape, each of which has a pair of right and left contact spring pieces that are spaced in a given direction and parallel to each other, wherein the first bus bar, the second bus bar and the third bus bar are inserted into the housing and aligned in parallel in the given direction; a first semiconductor light emitting element which is inserted into the housing, and connected to an adjacent pair of the right and left contact spring pieces of the first bus bar and the second bus bar; a second semiconductor light emitting element which is inserted into the housing, and connected to an adjacent pair of the right and left contact spring pieces of the second bus bar and the third bus bar, wherein the second semiconductor light emitting elements emits light in a color temperature different from that of the first semiconductor light emitting element; and a cover which accommodates the housing, and includes a lens through which outgoing lights from the first semiconductor light emitting element and the second semiconductor light emitting element pass.
According to the illuminating unit in the configuration above (1), the three bus bars or the first bus bar, the second bus bar and the third bus bar are accommodated in the housing closely and in parallel. The first semiconductor light emitting element and the second semiconductor light emitting element, which are different in light color temperature, are assembled into a space between the first bus bar and the second bus bar and a space between the second bus bar and the third bus bar by being connected to the right and left contact spring pieces of the bus bars, respectively. When the light intensity of the first semiconductor light emitting element and the second semiconductor light emitting element are controlled, the color temperature of the outgoing light that passes through the lens is changed. In this case, because the bus bars are closely aligned to each other, while the unit is not upsized, the two or the first semiconductor light emitting element and the second semiconductor light emitting element are arranged closely and in parallel. Thus, because the outgoing lights become easy to be mixed, light irregularity is hard to occur.
(2) The illuminating unit according to the configuration above (1), wherein each of the first bus bar, the second bus bar and the third bus bar has a pair of element abutting seats that are opposite to the respective right and left contact spring pieces, and the first semiconductor light emitting element and the second semiconductor light emitting element have light emitting part defining surfaces, where light emitting parts are provided, which abut against the element abutting seats, to arrange the light emitting parts on a same plane.
According to the illuminating unit of the configuration above (2), the light emitting part defining surfaces, where the light emitting parts of the first semiconductor light emitting element and the second semiconductor light emitting element are provided, are arranged by abutting against the element abutting seats of the first bus bar, the second bus bar and the third bus bar. The first bus bar, the second bus bar and the third bus bar are arranged in the housing together and aligned in parallel, and the element abutting seats, which are opposite to the right and left contact spring pieces, are arranged on the same plane. The light emitting parts of the first semiconductor light emitting element and the second semiconductor light emitting element, which are clamped in the thickness direction by the right and left contact spring pieces and the element abutting seats, are arranged highly precisely on the same plane since the light emitting part defining surfaces abut against the element abutting seats. Thereby, the first semiconductor light emitting element and the second semiconductor light emitting element are highly precisely positioned right-left symmetrically across a central axis of the lens, and light irregularity becomes harder to occur.
(3) The illuminating unit according to the configuration (1), further including a control circuit that controls a light intensity of at least one of the first semiconductor light emitting element and the second semiconductor light emitting element to vary a color temperature of outgoing lights emitted through the lens.
According to the illuminating unit of the configuration above (3), when the control circuit controls the light intensity of the first semiconductor light emitting element and the second semiconductor light emitting element, the color temperature of the outgoing light that passes through the lens is changed. If the light intensity of the first semiconductor light emitting element and the second semiconductor light emitting element is controlled in a stepwise manner, it is possible to emit outgoing light having various color temperature through the lens.
According to the illuminating unit in any aspect of the present invention, surface-mounted electronic components can be connected with one kind of bus bars, color temperature can be changed without upsizing the unit, and light irregularity is hard to occur.
The present invention has been clearly disclosed above. Further, the present invention will become more apparent and understandable from the description of the following embodiments of the invention (hereinafter referred to as “embodiments”).
Below, an embodiment of the invention is described with reference to the figures.
In the structure of an illuminating unit according to the present embodiment, an outer shell becomes a lens cover (cover) 13, and a wire holder 15 shown in
The three or the first to the third bus bars 19a, 19b and 19c of the same shape shown in
When the three or the first to the third bus bars 19a, 19b and 19c are inserted from a bus bar insertion opening 43 of a housing top surface 17a shown in
As shown in
A joining part 55 is formed between a pair of the front abutting pieces 53 and the terminal part 33 of each of the first to the third bus bars 19a, 19b and 19c. The joining parts 55 can be cut after the first to the third bus bars 19a, 19b and 19c are accommodated in the housing 17. The terminal parts 33 of the first to the third bus bars 19a, 19b and 19c, in which the joining parts 55 are cut, are separated from the pressing blades 45. The separated pressing blades 45 and the terminal parts 33 are electrically connected by resistors 57 (refer to
The pressing blades 45, the rear abutting piece 47, the rear elastic leg 49, the front elastic leg 51, the front abutting piece 53 and the terminal part 33 are integrally punched with sheet metal processing, and then bent into shapes shown in
Next, the first semiconductor light emitting element 21 and the second semiconductor light emitting element 23 are described.
Because the first semiconductor light emitting element 21 and the second semiconductor light emitting element 23 have the same shape, the first semiconductor light emitting element 21 is illustrated in
In the structure of the illuminating unit 11 of the present embodiment, the three or the first to the third bus bars 19a, 19b and 19c of the same shape are used. The three or the first to the third bus bars 19a, 19b and 19c of the same shape are lined up as the first bus bar 19a, the second bus bar 19b and the third bus bar 19c sequentially from the left side of
The first semiconductor light emitting element 21 and the second semiconductor light emitting element 23 are arranged on the same plane and the light emitting part defining surfaces 29 where the light emitting parts 63 are provided abut against the upper component seats 71.
When the first bus bar 19a, the second bus bar 19b and the third bus bar 19c are accommodated in the housing 17, as shown in
Then, steps of assembling the illuminating unit 11 of the above construction are described.
To assemble the illuminating unit 11, as shown in
Three bus bar receiving rooms 85 are formed in the housing 17. The rear ends of the bus bar receiving rooms 85 become rear walls 87, and a pair of retaining grooves 89 are formed on inner wall surfaces in front of the rear walls 87. When the first to the third bus bars 19a, 19b and 19c are respectively inserted into the bus bar receiving rooms 85, the rear walls 87 are clamped by the rear abutting pieces 47 and the rear elastic legs 49 so that the first to the third bus bars 19a, 19b and 19c are installed by being regulated from falling off from the housing 17.
As shown in
It is necessary for the illuminating unit 11 according to the present embodiment to have a circuit which is provided with the resistors 57 respectively between the first semiconductor light emitting element 21 and a cathode, and between the second semiconductor light emitting element 23 and the cathode. As shown in
As shown in
As shown in
The first bus bar 19a and the third bus bar 19c connected to the cathode 205 are connected to a PWM control circuit. The PWM control circuit controls the light intensity of at least one of the first semiconductor light emitting element 21 and the second semiconductor light emitting element 23 in a grade modulation manner. For example, the light emission periods of the first semiconductor light emitting element 21 the second semiconductor light emitting element 23 in one cycle are controlled at a predetermined number of grades (for example, 100 grades) in a range of 0-100%. Thereby, outgoing light from the lens 25 of the illuminating unit 11 can be changed in a color temperature between 3000K and 6000K.
The housing 17, in which the first semiconductor light emitting element 21 and the second semiconductor light emitting element 23 are installed, is installed in the lens cover 13 shown in
The wire holder 15 shown in
After the wire holder 15 is inserted into the lens cover 13, a locking pawl 107 projected from a side surface of the wire holder 15 is locked in a locking hole 105 formed at the side of the lens cover 13 so that the housing 17 and the wire holder itself are regulated from detaching from the lens cover 13. The illuminating unit 11 shown in
In the structure of the illuminating unit 11 assembled as above, the three bus bars or the first bus bar 19a, the second bus bar 19b and the third bus bar 19c are accommodated in the housing 17 closely and in parallel. The first semiconductor light emitting element 21 and the second semiconductor light emitting element 23, which are different in light color temperature, are assembled into a space between the first bus bar 19a and the second bus bar 19b and a space between the second bus bar 19b and the third bus bar 19c by being connected to the right and left contact spring pieces 35a and 37a of the bus bars, respectively. When the light intensity of at least one of the first semiconductor light emitting element 21 and the second semiconductor light emitting element 23 is controlled, the color temperature of the outgoing light that passes through the lens 25 is changed. In this case, because the bus bars are close to each other, while the illuminating unit 11 is not upsized, the two or the first semiconductor light emitting element 21 and the second semiconductor light emitting element 23 are arranged closely and in parallel. Thus, because the outgoing lights become easy to be mixed, light irregularity is hard to occur.
In the illuminating unit 11 of the present embodiment, the light emitting part defining surfaces 29, where the light emitting parts 63 of the first semiconductor light emitting element 21 and the second semiconductor light emitting element 23 are provided, are arranged by abutting against the upper component seats 71 of the first bus bar 19a, the second bus bar 19b and the third bus bar 19c. The first bus bar 19a, the second bus bar 19b and the third bus bar 19c are arranged in the housing 17 together and in parallel, and the upper component seats 71, which are opposite to the right and left contact spring pieces 35a and 37a, are arranged on the same plane. The light emitting parts 63 of the first semiconductor light emitting element 21 and the second semiconductor light emitting element 23, which are clamped in the thickness direction by the right and left contact spring pieces 35 and the upper component seats 71, are arranged highly precisely on the same plane since the light emitting part defining surfaces 29 abut against the upper component seats 71. Thereby, the first semiconductor light emitting element 21 and the second semiconductor light emitting element 23 are highly precisely positioned right-left symmetrically across a central axis 109 of the lens 25. Light irregularity in the mixed outgoing light 111 (refer to
Therefore, according to the structure of the illuminating unit 11 of the present embodiment, the surface-mounted first semiconductor light emitting element 21 and second semiconductor light emitting element 23 can be connected with one kind of bus bars. Besides, color temperature can be changed without upsizing the unit, and light irregularity is hard to occur. The structure of the illuminating unit of the invention is not restricted to the above-described embodiment, but suitable modifications, improvements and the like can be made. Moreover, the materials, shapes, dimensions, numbers, installation places, and the like of the components in the above embodiments are arbitrarily set as far as the invention can be attained, and not particularly restricted.
The present application is based upon and claims the benefit of Japanese patent application No. 2012-036704 filed on Feb. 22, 2012, the contents of which are incorporated by reference in its entirety.
The present invention is useful because the illuminating unit as mentioned above provides effects that surface-mounted electronic components can be connected with one kind of bus bars, color temperature can be changed without upsizing the unit, and light irregularity is hard to occur.
11: Illuminating unit
13: Lens cover (cover)
17: Housing
19
a: First bus bar
19
b: Second bus bar
19
c: Third bus bar
21: First semiconductor light emitting element
23: Second semiconductor light emitting element
25: Lens
29: Light emitting part defining surface
35
a: Right and left contact spring piece
37
a: Right and left contact spring piece
63: Light emitting part
71: Upper component seat (element abutting seat)
Number | Date | Country | Kind |
---|---|---|---|
2012-036704 | Feb 2012 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2013/054243 | 2/14/2013 | WO | 00 |