This application claims priority to Taiwan Patent Application No. 108101433 filed on Jan. 11, 2019, which is hereby incorporated herein by reference in its entirety.
The present invention provides an illumination apparatus, and more particularly, an illumination apparatus for a vehicle.
Vehicles (such as automobiles or motorcycles) all have a plurality of illumination apparatuses which emit light to lighten roads or the like so that drivers can observe the roads clearly, thereby, improving driving safety. Moreover, the light emitted by the illumination apparatus can also indicate the behaviors of the vehicles, e.g., braking, turning, reversing or the like, so that other vehicles or pedestrians can observe and respond to these behaviors accordingly.
More of the aforesaid illumination apparatuses for vehicles are utilizing light-emitting diode (LED) chips as light sources. The LED chip is packaged within a package, and the package is then connected with a driving element. Because illumination apparatuses usually use a plurality of packages of LED chips to emit light to provide sufficient luminance, and each package of LED chips needs to be connected to the respective driving element, the wiring design of the circuit board is quite complicated. Thus, to provide the arrangement space for the wirings, the intervals between the packages on the circuit board are large, so the volume of the illumination module constituted overall by the packages is relatively large. When the volume of the illumination module is large, the freedom of the design of the optical elements used in combination with the illumination module will also be restricted.
On the other hand, since the LED chip and the driving element are packaged separately (i.e., the package of the LED chip and the package of the driving element are manufactured independently and separate from each other), the LED chip and the driving element need to be purchased and stored individually, which inevitably increases the cost of the illumination apparatus on the whole. Moreover, the LED chip and the driving element are packaged separately, so it is hard for the driving element to diagnose the temperature of the LED chip without a feedback mechanism (e.g., for increasing the current to improve the circuit).
In addition to the aforesaid aspects, although the illumination apparatuses for vehicles can enable the light of the LED chips to flicker to provide indicating effects, it is hard for the illumination apparatuses to enable the light of the LED chips to form a display pattern and further enable the dynamic or diversified change of the pattern.
Accordingly, there are still many problems that need to be solved in the technical field of the illumination apparatuses for vehicles.
One of the objectives of the present invention is to provide an illumination apparatus for a vehicle, which arranges a plurality of LED packages into an array and controls the operation of these LED packages so that the generated light can form a dynamically variable pattern or a static pattern.
One of the objectives of the present invention is to provide an illumination apparatus for a vehicle, which integrates a light source (an LED chip) and a driver chip into the same package to improve relevant problems such as the wiring design of the circuit base, and the volume, cost and/or feedback mechanism of the illumination module.
To achieve the aforesaid objectives, an illumination apparatus provided by the present invention comprises: an illumination module, including a first circuit base and a first LED array. The first LED array is disposed on the first circuit base and comprises a plurality of first LED packages. Each of the first LED packages comprises a first driver chip, a first light source and a first packaging structure. The first driver chip and the first light source are disposed within the first packaging structure. The first driving chip is electrically connected to the first light source, to drive the first light source to emit light, and a first microcontroller that is electrically connected to the first LED packages to control the operation of the first driver chips of the first LED packages.
According to an embodiment of the present invention, the illumination apparatus further comprises a housing module which includes a base and an outer cover, wherein the outer cover is disposed on the base, and the illumination module is disposed within the housing module.
According to an embodiment of the present invention, the first light source comprises one LED chip or a plurality of LED chips. The first driver chip is electrically connected to the LED chip(s) to drive the LED chip(s) to emit light.
According to an embodiment of the present invention, one or more of the LED chips is/are configured to emit blue light, green light, red light, white light or yellow light.
According to an embodiment of the present invention, the first packaging structure comprises a housing and a conductive lead frame. The conductive lead frame is partially covered by the housing. The conductive lead frame comprises a first lead and a second lead that are separated from each other. The first driver chip and the first light source are disposed on the first lead and the second lead respectively.
According to an embodiment of the present invention, the first circuit base comprises a circuit board and a wall. The first LED array is disposed on the circuit board, and the wall surrounds the circuit board of the first LED array.
According to an embodiment of the present invention, some or all of the first LED packages are electrically connected with each other in series.
According to an embodiment of the present invention, the first driving chip comprises a sensing circuit that is configured to sense the temperature and/or voltage of the first light source.
According to an embodiment of the present invention, the illumination module further comprises a first optical element. The first optical element is disposed on the light-exiting side of the first LED array.
According to an embodiment of the present invention, the first optical element comprises at least one of a light diffusing sheet, a light guiding element, an optical lens, a light shielding element and a prism.
According to an embodiment of the present invention, the light shielding element comprises a plurality of openings, and these openings are separated from each other and respectively correspond to the first LED packages.
According to an embodiment of the present invention, the illumination module further comprises a second circuit base and a second LED array. The second LED array is disposed on the second circuit base and comprises a plurality of second LED packages. Each of the second LED packages comprises a second driver chip, a second light source and a second packaging structure. The second driver chip and the second light source are disposed within the second packaging structure. The second driver chip is electrically connected to the second light source to drive the second light source to emit light.
According to an embodiment of the present invention, the first microcontroller is also electrically connected to the second LED packages to control operation of the second driver chips of the second LED packages.
According to an embodiment of the present invention, the illumination module further comprises a second microcontroller, and the second microcontroller is electrically connected to the second LED packages to control the operation of the second driver chips of the second LED packages.
According to an embodiment of the present invention, the second light source comprises one LED chip or a plurality of LED chips. The second driver chip is electrically connected to the LED chip(s) to drive the LED chip(s) to emit light.
According to an embodiment of the present invention, the second light source comprises one LED chip, while the second driver chip is electrically connected to the LED chip to drive the LED chip to emit light.
According to an embodiment of the present invention, the second circuit base comprises a ladder platform and a plurality of circuit boards. The circuit boards are disposed on the ladder platform. The second LED packages are respectively disposed on the circuit boards.
According to an embodiment of the present invention, the illumination module further comprises a second optical element. The second optical element is disposed on the light-exiting side of the second LED array.
The present invention further provides an illumination module, which comprises the following: (1) a first circuit base; (2) a first LED array, with a plurality of first LED packages that are connected in series and disposed on the first circuit base. Each of the LED packages form an electrical connection with the first circuit base. Each of the first LED packages comprise a driver chip and a plurality of LED chips. The driver chip controls the current input to the LED chips to control light luminance of the LED chips. The illumination module also consists of a first microcontroller that is configured to give instructions to the driver chips of the LED packages to control the color and luminance displayed through the driver chips of the LED packages.
The driver chip of each of the LED packages is configured to control the magnitude of the current input to the LED chips and/or time during which the current flows in the LED chips to control the luminance of light emitted from the LED chips.
Each of the driver chips is further provided with a sensing circuit, which is configured to sense at least one selected from a group formed by temperature and voltage.
Each of the driver chips may sense the temperature of the heat generated inside the package where the driver chip is located. When the temperature of the LED chip is higher than a preset value, the driver chip feedbacks and compensates the luminance of the LED chips by controlling the current of the LED chips. In implementation, the driver chip may improve the current of the red LED chip and/or the time during which the current flows in the red LED chip. The driver chip may also be used to reduce the magnitude of current of the green/blue LED chips and/or the time during which the current flows in the green/blue LED chips to maintain the color set originally after light mixing.
The driving chip may selectively control the current of the LED chips, i.e., may control a certain LED chip independently or may control multiple LED chips together.
The driving chip has the function of detecting an open circuit. In implementation, the voltage may be detected. If the voltage exceeds a preset threshold, it is a short circuit. If the voltage is lower than the preset threshold, it is an open circuit.
The LED chips in each of the LED packages may be selectively arranged in different numbers and different colors.
Accordingly, the illumination apparatus of the present invention at least may provide the following benefits:
1. The LED packages are arranged in an array, and the microcontroller may control the operation of the LED packages (whether to emit light or not, light emitting time, light luminance, colors or the like) according to a written program so that the light generated by these LED packages may constitute a dynamic or static pattern.
2. The light source (the LED chip) and the driver chip of each LED package are disposed within the same packaging structure (not packaged individually) and are electrically connected with each other. Therefore, when the plurality of LED packages constitute an array, the wiring between the LED packages or the circuit design of the LED packages may be easier, and the intervals between the LED packages may be smaller. In other words, in a same unit area, the LED array may comprise more LED packages, thereby providing patterns of better resolution.
3. The LED array may be used in combination with optical elements to change or guide light emitted by the LED array so that the light can form different shapes. Moreover, each LED package of the LED array may comprise LED chips of different wavelengths (e.g., red, green and blue LEDs), so the light emitted by the LED array can form colorful patterns.
4. Because the LED chip and the driver chip are disposed within the same packaging structure, the LED package may have a smaller size overall, and may also reduce the cost. Moreover, if the driver chip has a temperature sensing function, the driver chip can further sense the temperature of the LED chip and then adjust the current supplied to the LED chip. In this way, the reduction in the light emitting efficiency of, for example, the red LED chip due to the rise in the temperature can be compensated.
The detailed technology and preferred embodiments implemented for the subject invention are described in the following paragraphs accompanying the appended drawings for people skilled in this field to well appreciate the features of the claimed invention.
Specific embodiments of the present invention will be described specifically hereinafter. However, the present invention may be implemented with various different forms of embodiments without departing from the spirit of the present invention, and the scope claimed in the present invention should not be construed as being limited to what is described in the specification. Additionally, the technical contents of various implementations in the above summary of the invention may also serve as the technical contents of the embodiments or as possible variants of the embodiments. Moreover, the orientation described hereinafter (e.g., front, back, upper, lower, two sides or the like) are opposite orientations, and may be defined according to the use status of the illumination apparatus.
With reference to
The housing module 10 is a lamp housing shaped for the tail lamp of the automobile applied, and it may vary in response to the overall shape of the automobile. Structurally, the housing module 10 comprises a base 11 and an outer cover 12. The base 11 may be a hollow structure with a side thereof formed as an opening for providing a receiving space, so the illumination module 20 may be received in the base 11 through the opening. The base 11 may also comprise a fixing structure (e.g., a threaded hole, a fastener or the like) therein so that the illumination module 20 can be fixed within the base 11. The base 11 may mainly be made of an opaque and non-conductive material (or a material of poor transparency or conductivity), e.g., a plastic material, so the light generated by the illumination module 20 is not expected to emit from portions other than the opening of the base 11. The outer cover 12 is disposed (covered) above the base 11 and is disposed at the opening side of the base 11 and closes the opening. The outer cover 12 is mainly made of a light-transmissive and non-conductive material, so the light generated by the illumination module 20 may be emitted to the outside through the outer cover 12. In an embodiment, the base 11 and the outer cover 12 are used to cover the illumination module 20. In an embodiment, the inner side surface of the base 11 may be coated with a layer of reflective material to reflect the light of the illumination module 20.
Referring to the perspective view of the illumination module 20 shown in
The LED array 22A comprises a plurality of first LED packages 221 (which is referred to as LED packages 221 hereinafter), these LED packages 221 are arranged into a two-dimensional array of any shape, e.g., a 5×40 array, and the number of the LED packages 221 in each column may be different. Each LED package 221 may be controlled to emit light of a particular color (wavelength) or intensity. Please refer to the perspective view of the LED packages 221 shown in
The driver chip 2211 is further electrically connected to the light source 2212 within the packaging structure 2213 to drive the light source 2212 to emit light. The light source 2212 may comprise one or a plurality of LED chips (i.e., at least one LED chip). Each LED chip is electrically connected with the driver chip 2211 individually to be driven independently to emit light. The driver chip 2211 may also drive a plurality of LED chips 2212 together. In this embodiment, three LED chips 2212 are taken as an example and are respectively configured to emit red light, green light and blue light. In an embodiment, the light emitted by the LED chips 2212 may be the same, partially the same or different. The driver chip 2211 and the LED chip 2212 may be horizontal chips, and may also be vertical chips or flip chips.
With reference to the front and cross-sectional views of the LED package 221 shown in both
Moreover, the driver chip 2211 may preferably further comprise a sensing circuit 22111 (as shown in
With reference to the element layout diagram of the illumination apparatus 1 shown in both
Moreover, some or all of the LED packages 221 can be electrically connected with each other in series and then electrically connected with the microcontroller 30A. In this way, as compared to the case of parallel connection among the LED packages 221, the circuit design of the circuit base 21A may be simpler so that the LED packages 221 can be arranged closer to each other. In an implementation, the microcontroller 30A may have a data transmission line and a clock (CLK) transmission line connected with the driver chip 2211 of the LED package 221, and the driver chip 2211 determines to drive which LED chip 2212 to emit light, the light luminance and the light-emitting time or the like according to the content of the data signal received. Moreover, the microcontroller 30A may also have the power (VCC) transmission line and the ground (GND) transmission line connected with the driver chip 2211. The microcontroller 30A may control the LED chip 2212 with pulse-width modulation (PWM), i.e., the microcontroller 30A outputs a pulse signal to the driver chip 2211 and then the driver chip 2111 lightens the LED chip 2212 according to the width of the pulse. The driver chip 2211 may also output an error detection signal to the microcontroller 30A to indicate which LED chip 2212 is defective or the like. In an embodiment, the microcontroller 30A and the driver chip 2211 may be application-specific integrated circuits (ASICs), complex programmable logic devices (CPLDs) or field programmable gate array (FPGA).
Accordingly, the microcontroller 30A may control an LED package 221 at a specific location to emit light according to a set program so that the light L emitted overall by the LED array 22A may form a pattern, and the pattern may change dynamically or sequentially (as shown in
On the other hand, because each LED package 221 comprises LED chips 2212 of three colors, i.e., red (R), green (G) and blue (B), the pattern displayed overall by the LED array 22A may be colorful. The microcontroller 30A may also lighten all the LED packages 221 at the same time to emit light of the same color, e.g., emit red light to represent deceleration or stop of the vehicle, emit yellow light to signal turning of the vehicle, or emit white light to signal reversing of the vehicle or the like. Additionally, during the deceleration or stop of the vehicle, the microcontroller 30A may control larger current to flow in the LED package 221 to increase the luminance of the red light.
In addition to the LED chips 2212 of the three colors R, G and B, the LED package 221 may also select other arrangements of the LED chips. Referring to
With reference back to
In addition to the light diffusing sheet, the optical element 23A may also comprise one or a combination of a light guiding element, an optical lens and a prism.
With reference back to
The second LED array 22B is disposed on the second circuit base 21B and comprises a plurality of LED packages 222. The second circuit base 21B is located beside the circuit base 21A and may be located in front of the circuit base 21A. The second circuit base 21B and the circuit base 21A may also possibly be electrically connected through a transmission line. The shape of the second circuit base 21B is not a planar sheet, and instead, the second circuit base 21B is step-shaped in response to the shape of the base 11 of the housing module 10. That is, the second circuit base 21B may comprise a ladder platform 213 and a plurality of circuit boards 214. The ladder platform 213 has a plurality of planes that are separated from each other in the longitudinal direction, and the circuit boards 214 are disposed on the ladder platform 213, i.e., disposed respectively on these planes. These LED packages 222 are respectively disposed on these circuit boards 214, and since these circuit boards 214 are separated from each other in the longitudinal direction, these LED packages 222 are also separated from each other in the longitudinal direction (i.e., separated from each other in the light-emitting direction). Moreover, a one-dimensional array (e.g., a 1×5 array) is taken as example of the LED packages 222.
With reference to
With reference to both
Referring to a schematic view illustrating the change in the display pattern of the illumination module 20 shown in
What has been described above are only the embodiments of the present invention, but are not intended to limit the scope of the present invention. Any equivalent structures or equivalent process flow modifications that are made according to the specification and the attached drawings of the present invention, or any direct or indirect applications of the present invention in other related technical fields shall all be covered within the scope of the present invention.
The above embodiments are only used for describing technical solutions of the present invention rather than for limiting the present invention. Although the present invention has been described in detail with reference to the above embodiments, these of ordinary skill in the art shall appreciate that: modifications to technical solutions recorded in the above embodiments or equivalent displacements for some or all technical features in the above embodiments are still possible, and these modifications or displacements will not cause the corresponding technical solution to substantially depart from the scope of the technical solutions of the embodiments of the present invention.
Number | Date | Country | Kind |
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108101433 | Jan 2019 | TW | national |