The present disclosure relates to an illumination device.
An illumination device including a light source, a heat sink, and a reflector is publicly known (refer to Japanese Patent Application Laid-open Publication No. 2021-166200 and Japanese Patent Application Laid-open Publication No. 2021-197357, for example). The light source is cooled with the heat sink, and light from the light source is reflected by the reflector in a direction along the optical path of incident light. A large number of attachment members are needed to assemble the light source, the heat sink, the reflector, and the like as components of the illumination device.
To add a further function to the illumination device, another member such as a lens or a cover is attached in some cases. In such a case, not only the number of components increases but also loads concentrates on one attachment member depending on the manner of attachment of the additional member, and thus the stiffness or the like of the attachment member needs to be improved, which results in increase in the size of the illumination device as a whole, and this is not preferable.
There is a need for providing an illumination device in which load concentration on a particular attachment member is prevented when there is a plurality of attachment members to which components are attached.
According to an aspect, an illumination device includes: a heat sink; a light source disposed on one side of the heat sink in a first direction and configured to be cooled by the heat sink; an optical member disposed on the one side of the light source in the first direction; and a first attachment member attaching the light source and the optical member to the heat sink.
In the related art, an illumination device in which load concentration on a particular attachment member is prevented when there is a plurality of attachment members to which components of the illumination device are attached is desired.
An aspect (embodiment) of the present disclosure will be described below in detail with reference to the accompanying drawings. Contents described below in the embodiment do not limit the present disclosure. Components described below include those that could be easily thought of by the skilled person in the art and those identical in effect. Components described below may be combined as appropriate.
What is disclosed herein is merely exemplary, and any modification that could be easily thought of by the skilled person in the art as appropriate without departing from the gist of the disclosure is contained in the scope of the present disclosure. For clearer description, the drawings are schematically illustrated for the width, thickness, shape, and the like of each component as compared to an actual aspect in some cases, but the drawings are merely exemplary and do not limit interpretation of the present disclosure. In the present specification and drawings, any element same as that already described with reference to an already described drawing is denoted by the same reference sign, and detailed description thereof is omitted as appropriate in some cases.
First, the structure of an illumination device according to an embodiment will be described below.
As illustrated in
The optical element 1A includes a plurality of liquid crystal panels 1. The liquid crystal panels 1 have thin flat plate shapes, and for example, four liquid crystal panels 1 overlap in the axial direction. In other words, the optical element 1A in the present embodiment includes four liquid crystal panels 1 overlapping in the axial direction. The number of liquid crystal panels 1 is not particularly limited. The liquid crystal panels 1 are alternately stacked in the axial direction as a liquid crystal panel for p-wave polarization and a liquid crystal panel for s-wave polarization. As illustrated in
As illustrated in
As illustrated in
As illustrated in
The light emitting diode (LED) 4 is a light source. Various kinds of light sources other than an LED are applicable. The LED 4 is disposed on the D1 side of the heat sink 6. The LED 4 is disposed between the second holder 5 and the heat sink 6. Specifically, the LED 4 is sandwiched and held by the second holder 5 and the heat sink 6. The LED 4 is cooled by the heat sink 6.
The heat sink 6 is disposed on the D2 side of the second holder 5. The heat sink 6 extends in the axial direction. The heat sink 6 includes a body part 61 and fins 62. The heat sink 6 is made of, for example, metal. The body part 61 is a cylindrical body extending in the axial direction from an axial direction end 66 to an axial direction end 67. The axial direction end 66 contacts the LED 4. The fins 62 are provided on an outer peripheral surface 64 of the body part 61. The fins 62 protrude outward in the radial direction from the outer peripheral surface 64 of the body part 61. The fins 62 extend in the axial direction (first direction). The fins 62 are disposed at equal intervals in the circumferential direction on the entire circumference of the outer peripheral surface 64 of the body part 61.
As illustrated in
The base member 7 includes a third holder 71, the first holder 72, and a plurality of elongated members 73. The third holder 71 includes through-holes 714, through-holes 711, concave grooves 712, and through-holes 713. A pair of through-holes 714 are provided on the inner side of the third holder 71 in the radial direction. The through-holes 714 of the third holder 71 correspond to bolt holes 68 of the heat sink 6. The third holder 71 is attached to the axial direction end 67 of the heat sink 6 by inserting and fastening bolts into the through-holes 714 and the bolt holes 68. The first holder 72 is provided on the outer periphery of the heat sink 6 and extends in the circumferential direction of the heat sink 6. The first holder 72 has a ring shape (annular shape) extending in a direction about the central axis AX.
Four elongated members 73 are assembled on the inner side of the first holder 72. Each elongated member 73 extends in the axial direction. The elongated member 73 extends in the axial direction outside the heat sink 6. A bolt hole 735 is provided at an axial direction end part 733 of the elongated member 73 on the D1 side, and a bolt hole is provided at an axial direction end part 734 of the elongated member 73 on the D2 side. A plurality of wall parts 736 are disposed at equal intervals in the axial direction outside the elongated member 73 in the radial direction. Recessed parts 732 that are recessed inward in the radial direction from an outer peripheral surface 731 are each provided between two wall parts 736 adjacent to each other in the axial direction.
The first holder 72 includes an annular body 721, the click part 722, an extended part 723, and protrusions 724. The annular body 721 is provided annularly in the circumferential direction about the central axis AX. The inner peripheral surface of the annular body 721 contacts outer ends 65 of the fins 62 in the radial direction. The click part 722 protrudes toward the D1 side from the end face of the annular body 721 on the D1 side. As described above, the protrusion part 28 of the body part 21 is fitted to the click part 722. The extended part 723 extends in the axial direction. As illustrated in
As illustrated in
The bolt hole 735 provided at the axial direction end part 733 of each elongated member 73 on the D1 side corresponds to the through-hole 55 of the protrusion part 53 of the second holder 5. The second holder 5 is fastened to the elongated member 73 by aligning the bolt hole 735 and the through-hole 55 face-to-face and then inserting and fastening a bolt into the bolt hole 735 and the through-hole 55. The axial direction end part 734 that is an end part of the elongated member 73 on the D2 side is fitted to the concave groove 712 of the third holder 71. The third holder 71 is fastened to the elongated member 73 by inserting and fastening a bolt into the through-hole 713 and the bolt hole of the axial direction end part 734. Accordingly, the relative position of the elongated member 73 to the heat sink 6 in the axial direction is fixed.
The control board 8 includes a first substrate 81 and a second substrate 82. The first substrate 81 and the second substrate 82 each have a circular disk shape. The second substrate 82 is positioned on the D1 side relative to the first substrate 81. The first substrate 81 and the second substrate 82 are coupled to each other through three spacers 83. Three spacers 84 are attached on the D1 side of the second substrate 82. The second substrate 82 is attached to the third holder 71 by inserting and fitting distal end parts of the spacers 84 on the D1 side into the through-holes 711 of the third holder 71. The first substrate 81 and the second substrate 82 may be integrated as a single component.
As illustrated in
The following describes the configuration of each liquid crystal panel 1. The front side of the liquid crystal panel 1 is the one side in the axial direction (the D1 side or the one side in the first direction), and the back side of the liquid crystal panel 1 is the other side in the axial direction (the D2 side or the other side in the first direction). In an XYZ coordinate system illustrated in
As illustrated in
The first side 11 is positioned on the Y1 side on each liquid crystal panel 1. The first side 11 is parallel to the X direction in the drawing. The first side 11 of the liquid crystal panel 1 matches a first side 211 of the first substrate 2A illustrated in
The second side 12 is positioned on the X1 side on the liquid crystal panel 1. The second side 12 is parallel to the Y direction in the drawing. The second side 12 of the liquid crystal panel 1 matches a second side 212 of the first substrate 2A illustrated in
The third side 13 intersects both the X1 direction and the Y1 direction. The angle of the intersection is 45°. The third side 13 matches a third side 213 of the first substrate 2A illustrated in
The fourth side 14 intersects both the X1 direction and the Y2 directions. The angle of the intersection is 45°. The fourth side 14 overlaps a fourth side 214 of the first substrate 2A illustrated in
The fifth side 15 is positioned on the Y2 side on the liquid crystal panel 1. The fifth side 15 overlaps a fifth side 215 of the first substrate 2A illustrated in
The sixth side 16 intersects both the X2 direction and the Y2 direction. The angle of the intersection is 45°. A sixth side 16 overlaps a sixth side 216 of the first substrate 2A illustrated in
The seventh side 17 is positioned on the X2 side on the liquid crystal panel 1. The seventh side 17 overlaps a seventh side 217 of the first substrate 2A illustrated in
The eighth side 18 intersects both the X2 direction and the Y1 direction. The angle of the intersection is 45°. The eighth side 18 overlaps an eighth side 218 of the first substrate 2A illustrated in
Accordingly, the area of the second substrate 3A is smaller than the area of the first substrate 2A, and thus the first terminal group 10 provided at the end part 2Ac of the first substrate 2A and the second terminal group 20 provided at the end part 2Ad are exposed. The first terminal group 10 or the second terminal group 20 is the terminal part 150 illustrated in
The following describes the first substrate 2A and the second substrate 3A with reference to
As illustrated in
The following describes wiring on the first substrate 2A and the second substrate 3A. Wiring is provided on the front surface of each substrate among the front and back surfaces thereof. In other words, a surface on which wiring is provided is referred to as the front surface, and a surface opposite to the front surface is referred to as the back surface.
As illustrated in
The first terminal 101 and the fifth terminal 201 are electrically coupled to each other through a wiring 241. A bifurcation point 242 is provided halfway through the wiring 241, and a wiring extends from the bifurcation point 242 to the coupler C1.
The second terminal 102 and the sixth terminal 202 are electrically coupled to each other through wirings 243 and 245. A bifurcation point 244 is provided on the wiring 243, and a wiring 246 extends from the bifurcation point 244 to an end 247.
The third terminal 103 and the seventh terminal 203 are electrically coupled to each other through a wiring 248. The fourth terminal 104 and the eighth terminal 204 are electrically coupled to each other through wirings 249 and 251. The wiring 249 extends up to a bifurcation point 250 from the fourth terminal 104 toward the X2 side. The wiring 251 extends from the bifurcation point 250 to the eighth terminal 204. A wiring extends from the bifurcation point 250 to the coupling portion C2.
A plurality of liquid crystal drive electrodes 261 are coupled to the wirings 243 and 246. The liquid crystal drive electrodes 261 extend straight in the X direction. The liquid crystal drive electrodes 261 are disposed at equal intervals in the Y direction.
A plurality of liquid crystal drive electrodes 262 is coupled to the wiring 248. The liquid crystal drive electrodes 262 extend straight in the X direction. The liquid crystal drive electrodes 262 are disposed at equal intervals in the Y direction. The liquid crystal drive electrodes 261 and 262 are alternately arranged in the Y direction.
As illustrated in
The coupling portion C3 is coupled to wirings 342 and 343 through a bifurcation point 341. The wiring 342 extends to an end 348. The wiring 343 extends to an end 349. The coupling portion C4 is coupled to wirings 345 and 346 through a bifurcation point 344. The wiring 346 extends to an end 347.
A plurality of liquid crystal drive electrodes 361 are coupled to the wirings 342 and 343. The liquid crystal drive electrodes 361 extend straight in the Y direction. The liquid crystal drive electrodes 361 are disposed at equal intervals in the X direction.
A plurality of liquid crystal drive electrodes 362 is coupled to the wiring 346. The liquid crystal drive electrodes 362 extend straight in the Y direction. The liquid crystal drive electrodes 362 are disposed at equal intervals in the X direction. The liquid crystal drive electrodes 361 and 362 are alternately arranged in the X direction.
The following briefly describes a sectional structure of each liquid crystal panel 1.
In addition, alignment films 610 are stacked on both substrates and the electrodes as illustrated in
The following easily describes effects of each liquid crystal panel 1. For example, when voltage is applied to the liquid crystal panel 1, the alignment state of liquid crystal molecules in the liquid crystal layer 4A illustrated in
As described above, the illumination device 100 according to the present embodiment includes the heat sink 6, the LED 4 disposed on the D1 side of the heat sink 6 and configured to be cooled by the heat sink 6, the reflector 3 disposed on the D1 side of the LED 4, and a first attachment member 130 attaching the LED 4 and the reflector 3 to the heat sink 6.
As described above, in a case where there is a plurality of attachment members to which components of an illumination device are attached, it can be assumed that, to one main attachment member, the other attachment members are coupled. With this configuration, loads concentrate on the one attachment member. Specifically, loads applied to all attachment members are not averaged but concentrate on a particular attachment member and the stiffness of the particular attachment member needs to be increased, and thus the configuration is not preferable.
In the present embodiment, the LED 4 and the reflector 3 are attached to the heat sink 6 through the first attachment member 130. Accordingly, loads on the LED 4 and the reflector 3 are supported not by only the first attachment member 130 but by both the first attachment member 130 and the heat sink 6. Specifically, loads on the LED 4 and the reflector 3 are input to the first attachment member 130, and since the first attachment member 130 is attached to the heat sink 6, the loads are borne by both the first attachment member 130 and the heat sink 6. Accordingly, load concentration on a particular attachment member is prevented when there is a plurality of attachment members to which components of the illumination device 100 are attached, and the stiffness of the first attachment member 130 can be set to be smaller.
The first attachment member 130 includes the elongated members 73 extending in the axial direction outside the heat sink 6, the first holder 72 assembled outside the elongated members 73, and the second holder 5 assembled on the D1 side of the elongated members 73 and disposed on the D1 side of the heat sink 6, the LED 4 and the reflector 3 being attached to the second holder 5.
In this manner, the first holder 72 with a ring shape and the elongated members 73 are disposed on the outer periphery of the heat sink 6. Thus, encumbrance of heat-releasing with the heat sink 6 is reduced as compared to a case where, for example, a tubular holder covers the outer periphery of the heat sink 6. Moreover, since the second holder 5 is assembled to the elongated members 73, the LED 4 and the reflector 3 can be attached to the heat sink 6 with simple structures.
The LED 4 is sandwiched between the second holder 5 and the heat sink 6. Thus, the LED 4 can be attached with simple configurations. Moreover, the LED 4 can contact the heat sink 6 with simple configurations.
The first attachment member 130 includes the third holder 71 disposed on the D2 side of the heat sink 6, and the elongated members 73 and the heat sink 6 are attached to the third holder 71. With this configuration, the relative distance from the elongated members 73 to the heat sink 6 in the axial direction can be fixed by the third holder 71.
The heat sink 6 includes the body part 61 with a column shape having the central axis AX extending in the axial direction, and the fins 62 extending outward in the radial direction and in the axial direction from the outer peripheral surface of the body part 61. The fins 62 include the first fins 62A having the first height from the outer peripheral surface of the body part 61, and the second fins 62B having a height lower than the first height from the outer peripheral surface of the body part 61. The elongated members 73 are disposed outside the second fins 62B in the radial direction.
In this manner, since the elongated members 73 are disposed outside the second fins 62B with low heights in the radial direction, the outer diameter of the illumination device 100 can be reduced as compared to a case where the elongated members 73 are disposed outside the first fins 62A in the radial direction.
The liquid crystal panels 1 are provided on the D1 side of the reflector 3 and attached to the first holder 72 of the first attachment member 130 through the holder (second attachment member) 2.
With this configuration, the liquid crystal panels 1 can be easily attached to the first attachment member 130. In this manner, attachment loads on the LED 4, the reflector 3, and the liquid crystal panels 1 are dispersed to both the first attachment member 130 and the heat sink 6, and thus the stiffness of the first attachment member 130 and the second attachment member can be set to be smaller.
The distance from the LED 4 to the liquid crystal panels 1 in the axial direction when the protrusions 724 are fitted to the first recessed part 732A is the first distance. The distance from the LED 4 to the liquid crystal panels 1 in the axial direction when the protrusions 724 are fitted to the second recessed part 732B is the second distance. The first distance is longer than the second distance. In this manner, the distance from the LED 4 to the liquid crystal panels 1 can be increased by selecting the first recessed part 732A as a recessed part 732 to which the protrusions 724 of the first holder 72 are fitted, and the distance from the LED 4 to the liquid crystal panels 1 can be decreased by selecting the second recessed part 732B as a recessed part 732 to which the protrusions 724 are fitted.
The control board 8 configured to control the LED 4 and the liquid crystal panels 1 is disposed on the D2 side of the heat sink 6, and the LED 4, the liquid crystal panels 1, and the control board 8 are electrically coupled to one another through the FPCs 110 and the wiring 120.
The LED 4 and the liquid crystal panels 1 are disposed on the D1 side of the heat sink 6. Accordingly, when the control board 8 is disposed on the D1 side of the heat sink 6, the control board 8 needs to be disposed, for example, outside the LED 4 or the liquid crystal panels 1 in the radial direction, and therefore, the size of the illumination device 100 can be increased. Thus, it is possible to prevent size increase of the illumination device 100 by disposing the control board 8 on a side opposite the LED 4 and the liquid crystal panels 1 with the heat sink 6 interposed therebetween.
Number | Date | Country | Kind |
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2022-142037 | Sep 2022 | JP | national |
This application claims the benefit of priority from Japanese Patent Application No. 2022-142037 filed on Sep. 7, 2022 and International Patent Application No. PCT/JP2023/026746 filed on Jul. 21, 2023, the entire contents of which are incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2023/026746 | Jul 2023 | WO |
Child | 19070774 | US |