The invention relates to an illumination system comprising a high-pressure discharge lamp at least partially surrounded by a back reflector.
The invention also relates to a high-pressure discharge lamp for use in the illumination system, and to an image projection system comprising the illumination system.
Illumination systems comprising a high-intensity discharge lamp are known per se. They are used, inter alia, in image projection systems such as beamers and projection televisions. In such an image projection system, the light generated in the illumination system impinges on an image creation unit, for example, a Liquid Crystal Display (further also indicated as LCD) or, for example, a Digital Light Processing unit (further also indicated as DLP) or, for example, a Liquid Crystal on Silicon (further also indicated as LCoS), after which the image is projected onto a screen or wall. The image projection system may also be used in rapid prototyping systems (3D printers) and lithography systems. The quality of such an image projection system is often indicated by the brightness of the image which the system can produce. This brightness of the image projection system is directly related to the brightness of the illumination system.
Such an illumination system for use in a liquid crystal light valve projector is known, for example, from international patent application WO 86/00685. This document describes an illumination system which comprises a discharge lamp used in conjunction with an elliptical reflector. An axis of the elliptical reflector between the primary focus and the secondary focus is tilted at an angle to the lamp axis. Furthermore, the axis of the elliptical reflector is displaced from the lamp axis to a predetermined extent. The combination of tilting and displacement of the axis of the elliptical reflector increases the illumination uniformity and efficiency at the aperture.
The known illumination system has the disadvantage that its brightness is still insufficient.
It is an object of the invention to provide an illumination system having an improved brightness.
According to a first aspect of the invention, this object is achieved with an illumination system comprising a high-pressure discharge lamp at least partially surrounded by a back reflector which is capable of reflecting light emitted by the high-pressure discharge lamp towards a light exit window of the illumination system,
the back reflector comprising an optical axis,
the high-pressure discharge lamp comprising a discharge vessel enclosing a discharge space and comprising two electrodes between which, during operation, a discharge arc is produced, the discharge arc being located substantially at a focal point of the back reflector on the optical axis,
the discharge vessel comprising a first part arranged at least partially between the discharge arc and the back reflector, and a second part arranged at least partially between the discharge arc and the light exit window, the second part having a different shape compared to the first part, thereby forming a refractive element in the second part for reducing an angular distribution at the light exit window of the light emitted from the discharge arc and refracted by the second part.
The measures according to the invention have the effect that the shape of the second part of the discharge vessel of the high-pressure discharge lamp forms a refractive element, or lens. Light transmitted by the second part is redirected due to the refractive character of the second part. The shape of the second part is chosen to be such that the refractive character of the second part reduces an angular distribution of the light impinging on the light exit window. In the known illumination systems, the high-pressure discharge lamp is constituted by two substantially identical parts. The two parts generally have a conical shape and are produced by using the same production molds so that they are identical within the accuracy parameters of the production process used. At the narrow end of the conical shape, an electrode protrudes through the wall of the part of the discharge vessel. The known high-pressure discharge lamp is produced by connecting the wide ends of two conically shaped parts of the discharge vessel. Light emitted by a known high-pressure discharge lamp and impinging on the back reflector at a distance from the optical axis typically propagates towards the light exit window at a relatively large angle to the normal axis of the light exit window, and will thus impinge on the light exit window at a substantially large angle. This creates a relatively large angular distribution of the light impinging on the light exit window around the normal axis of this window. Due to this relatively large angle of the impinging light, part of the light may not be able to propagate through the remainder of the optical system which typically accepts only a limited range of angles of incidence. This will reduce the efficiency of the known illumination system. In the illumination system according to the invention, the first and the second part have a different shape. The shape of the second part is chosen to form a refractive element redirecting the light emitted by the discharge arc towards the back reflector so that the redirected light impinges on the back reflector at an angle closer to a normal axis of this reflector. The subsequently reflected light will propagate towards the light exit window and impinges on the light exit window at an angle closer to the normal axis of this window, thus reducing the angular distribution of the light impinging on the light exit window. Due to the reduction of the angular distribution of the impinging light on the light exit window, less of the reflected light may be lost, which enhances the brightness of the illumination system according to the invention.
The optimum shape of the second part may be determined, for example, by using optical modeling software, such as ASAP®, lighttools®, etc.
In an embodiment of the illumination system, the first part of the discharge vessel forms a further refractive element for reducing a size of an image of the discharge arc, the image being produced by light refracted by the first part and reflected from the back reflector. The high-pressure discharge lamp emits the light from the discharge arc. The discharge arc is not a point source but has a specific dimension. Possibly together with further optical elements, the back reflector generates an image of the discharge arc. In the known illumination systems, the image produced by light emitted from the discharge arc via the first part of the discharge vessel may be relatively large and may be larger than a diaphragm of an optical system which uses the light of the illumination system. Due to this relatively large image, part of the light transmitted by the first part may be lost, thereby reducing the efficiency and brightness of the known illumination system. In the illumination system according to the invention, the shape of the first part of the discharge vessel is adapted to generate a further refractive element. The shape of this further refractive element at the first part is chosen to be such that the size of the image of the discharge arc is reduced. The efficiency of the illumination system is increased by the reduction of magnification of the image produced by light refracted by the first part. The first part of the discharge vessel may have such a shape that substantially all light refracted by the first part and reflected from the back reflector is transmitted through the diaphragm of the optical system, thus substantially avoiding loss of light.
Again, the optimal shape of the first part of the discharge vessel may be determined by using optical modeling software, such as ASAP®, lighttools®, etc.
The inventors have found that the efficiency of the known illumination system is mainly limited by two different effects. A first effect is the relatively large angular distribution at the light exit window, which is mainly caused by light transmitted by the second part of the discharge vessel. A second effect is the relatively large magnification of the image of the discharge arc at the light exit window, which may cause loss of light. This second effect is mainly caused by the light which is transmitted by the first part of the discharge vessel. By choosing a specific shape of both the first and the second part of the discharge vessel in the high-pressure discharge lamp of the illumination system according to the invention, both the angular distribution at the light exit window and the magnification of the image of the discharge arc are reduced. As a result, the efficiency of the illumination system according to the invention is increased.
In an embodiment of the illumination system, the back reflector is an ellipsoidal back reflector having the focal point and a further focal point, wherein the ellipsoidal back reflector comprises spherical aberrations for redirecting the light transmitted by the second part and/or the first part towards the further focal point. The ellipsoidal back reflector generally has two focal points. Generally, the light source is located at one of the focal points, and the diaphragm of the remainder of the optical system is located at the further focal point. Due to the fact that the second part and/or the first part are refractive elements, the use of the ellipsoidal back reflector may not reflect all light emitted by the high-pressure discharge lamp from the focal point towards the diaphragm located at the further focal point. Due to the refractive properties of the discharge vessel, a substantially perfect ellipsoidal back reflector is thus no longer optimal. By adding spherical aberrations to the ellipsoidal back reflector, it may be adapted to substantially reflect all light emitted via the first and the second part towards the further focal point. The choice of the added spherical aberrations may be such that, in combination with the refractive properties of the first and/or the second part of the discharge vessel, substantially all light emitted by the discharge arc is transmitted by the diaphragm located at the further focal point.
In an embodiment of the illumination system, the spherical aberrations comprise first-order aberrations and/or second-order aberrations and/or third-order aberrations. The spherical aberrations required to further improve the efficiency of the illumination system according to the invention may be any combination of first-order, second-order and third-order aberrations. The spherical aberrations which may be chosen to obtain an optimal shape of the back reflector of the illumination system may be determined by using optical modeling software, such as ASAP®, lighttools®, etc.
In an embodiment of the illumination system, the discharge vessel comprises a wall having an outer surface and an inner surface, a shape of the outer surface of the second part being substantially identical to the shape of the outer surface of the first part, and a shape of the inner surface of the second part being different from the shape of the inner surface of the first part, thereby forming the refractive element in the second part. This embodiment has the advantage that it is relatively easy to produce. Generally, the discharge vessel is constituted by two halves each having substantially cylindrical inner walls. By pushing the two halves together at a high temperature so as to obtain the discharge vessel, the inner wall is pushed out to form an inner curved wall. By simply altering the pressure at which the two halves are pressed together during the production process, the curvature of the inner wall may thus be adapted and controlled.
In an embodiment of the illumination system, an inner diameter of the second part at a distance from the focal point is at least 10% larger than an inner diameter of the first part at the same distance from the focal point on an opposite side of the focal point, the inner diameter of the first and the second part being defined in a direction substantially perpendicular to the optical axis.
In an embodiment of the illumination system, the inner diameter of the second part at a range of distances from the focal point is at least 10% larger than the inner diameter of the first part at matching distances in a matching range of distances from the focal point on the opposite side of the focal point. An asymmetry of at least 10% results in a measurable improvement of the efficiency and typically exceeds the production process window of contemporary production processes.
In an embodiment of the illumination system, the inner wall of the first part and/or the inner wall of the second part of the discharge vessel in a cross-sectional view along a plane comprising the optical axis is convexly shaped towards the discharge arc, or is concavely shaped towards the discharge arc, or is linearly shaped. When the first part and/or the second part are convexly shaped, the wall of the discharge vessel is relatively far remote from the discharge arc, resulting in a relatively low temperature of the wall of the discharge vessel and thus limiting the strain in the discharge vessel material between a situation in which the high-pressure discharge lamp is switched on and a situation in which the high-pressure discharge lamp is switched off. A substantially linear shape of the first part and/or the second part has the advantage that the asymmetric discharge vessel can be manufactured relatively easily because the initial shape of a quartz tube before shaping is a substantially hollow cylinder shape with straight inner walls. During manufacture of the discharge vessel, the inner wall of the discharge vessel may not become hot enough to produce a convex or concave shape.
The invention also relates to a high-pressure discharge lamp as defined in claim 9 and to an image projection system as defined in claim 10.
These and other aspects of the invention are apparent from and will be elucidated with reference to the embodiments described hereinafter.
In the drawings:
The Figures are purely diagrammatic and not drawn to scale. Particularly for clarity, some dimensions are strongly exaggerated. Similar components in the Figures are denoted by the same reference numerals as much as possible.
The shape of the second part 20 is chosen to be such that the second part 20 of the discharge vessel 90 forms a refractive element which refracts light transmitted by the second part 20 and reflected towards the light exit window 50 via the back reflector 30 so that an angular distribution of the light impinging on the light exit window 50 is reduced. Due to the refractive character of the second part 20, light which is emitted via the second part 20 impinges on the back reflector 30 at an angle closer to a normal axis (not shown) of the back reflector 30. The subsequently reflected light will propagate towards the light exit window 50 and impinges on this window 50 at an angle closer to its normal (not shown), thus reducing the angular distribution of the light impinging on the light exit window 50. By reducing the angular distribution of the light impinging on the light exit window 50, more light will travel through the optical system (not shown) which may be present at or behind the light exit window 50 and thus improves the efficiency of the illumination system 100.
Generally, the back reflector 30 is an ellipsoidal back reflector 30 (see
To further improve the efficiency of the illumination system 100, the first part 10 of the discharge vessel 90 may be shaped to form a further refractive element. This further refractive element may be shaped in such a way that a size of an image of the discharge arc is reduced. The high-pressure discharge lamp 90 emits the light from the discharge arc. The discharge arc is not a point source but has a specific dimension. Possibly together with other optical elements, the back reflector 30 generates an image of the discharge arc at the further focal point 45. This image of the discharge arc may be too large as compared to the diaphragm 47 (which is shown in
The inventors have found that an even further improvement of the efficiency of the illumination system 100 according to the invention is achieved when the ellipsoidal back reflector 30 comprises spherical aberrations. The spherical aberrations may be chosen to be such that light refracted by the second part 20 and/or refracted by the first part 10 may be redirected towards the further focal point 45. When the high-pressure discharge lamp 90 is considered to be a point light source, a perfect ellipsoidal back reflector will reflect substantially all light emitted by the point light source (typically located at the focal point 40 of the ellipsoidal back reflector) to its further focal point 45. However, due to the asymmetrical shape of the discharge vessel 90, the first part 10 and the second part 20 behave as lens elements redirecting the light which is transmitted by the first part 10 and the second part 20. As a result, the perfect ellipsoidal back reflector is not ideal for reflecting substantially all light emitted via the first part 10 and/or the second part 20 towards the further focal point 45. The inventors have found that addition of spherical aberrations to the ellipsoidal back reflector 30 may further enhance the efficiency of the illumination system 100 according to the invention.
When applying the specifically shaped second part 20, the specifically shaped first part 10 and the spherical aberrations of the back reflector 30, the efficiency of the illumination system 100 according to the invention may increase by more than 10%.
The optimal shape of the first part 10 and of the second part 20 of the discharge vessel 90 may be determined by using optical modeling software. Also the spherical aberrations which provide the optimum efficiency may be determined by means of this optical modeling software. Some experimenting may be required to find the best combination for each specific purpose.
Generally, the known high-pressure discharge lamps are constituted by two substantially identical conically shaped halves. The known high-pressure discharge lamp is produced by connecting the wide ends of two conically shaped halves of the discharge vessel. The second part 20 may be obtained, for example, by reshaping one of the two halves so that the angular distribution at the light exit window 50 is reduced. The first part 10 may be obtained, for example, by reshaping the other of the two halves so that a size of an image of the discharge arc is reduced. Connecting the first part 10 and the second part 20 yields the discharge vessel 90 of the high-pressure discharge lamp 80 according to the invention. This is illustrated in
In the embodiment shown in
As is shown in
As is shown in
Each of the different shapes of the inner surfaces 70, 72, 74, 76, 78 of the first part 10, 14 and the second part 20, 22, 24 produces a different light distribution at the light exit window 50 and may require a different set of spherical aberrations at the ellipsoidal back reflector 30 for obtaining an illumination system 100 according to the invention with a better efficiency than the known illumination systems.
In the illumination system 100 according to the invention as shown in
Furthermore,
The image projection system 110 may be, for example, a beamer or a projection television. Alternatively, the image projection system 110 may be a rapid prototyping system (3D printers) or a lithography system.
It should be noted that the above-mentioned embodiments illustrate rather than limit the invention, and that those skilled in the art will be able to design many alternative embodiments without departing from the scope of the appended claims.
In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. Use of the verb “comprise” and its conjugations does not exclude the presence of elements or steps other than those stated in a claim. The article “a” or “an” preceding an element does not exclude the presence of a plurality of such elements. The invention may be implemented by means of hardware comprising several distinct elements. In the device claim enumerating several means, several of these means may be embodied by one and the same item of hardware. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage.
Number | Date | Country | Kind |
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07120087.7 | Nov 2007 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB08/54625 | 11/6/2008 | WO | 00 | 4/29/2010 |