The present invention is related generally to the art of illumination systems, and, more particularly, to illumination systems used in display systems.
Condenser optics are used in transforming the near field areal extent and far field angular extent into extents of greater utility for optical devices with specific source requirements. A four dimensional phase space can be defined wherein two of the dimensions are comprised of the near field areal extent and the other two dimensions are comprised of the far field angular extent. An ideal optical condenser transforms the near field and far field extents such that the volume of the phase space is conserved from optical source to condenser output. A less than ideal condenser provides output of greater phase space volume than that of the transformed portion of the source. Additionally, an ideal condenser, while preserving phase space volume, conserves energy by losing no source light to absorption or scatter.
Most current optical sources, such as arc lamps, have a small near field extent and a large far field solid angle. Conversely, most current optical devices, such as micromirror-based spatial light modulators in display systems, require a large near field areal extent but a small far field solid angle. Specifically for a display system using a spatial light modulator, a more ideal condenser design will enable the system having the spatial light modulator of a given area and numerical aperture to deliver more total light to the screen. Additionally, the increased phase space density of a better condenser enables greater latitude in design tradeoffs when optimizing the system components, such as color wheel, spatial light modulator, and projection lens.
Current condenser designs for arc lamps employ imaging optical elements such as revolution elliptical or paraboloid reflectors to re-image parts of the source such that the far field solid angle is reduced to less than 2π steradians. Re-imaging sources of large far field solid angles is fraught with aberrations that sparsely fill the phase space. Moreover, re-imaging of large solid angle lose light by re-imaging some of the source rays back into the source. Thus imaging concentrators (e.g. reflector in arc lamp) suffer from losing some of the source rays and delivering an output occupying greater phase space volume than the source.
As a way of example,
The dilemma of unfilled phase space and the dilemma of source rays being re-imaged onto the source can be solved by non-imaging optics. However, existing non-imaging reflector designs for cylindrical sources bring the reflective surfaces into contact with the source, precluding their application to thermal sources.
A straight forward modification of the condenser in
Therefore, what is desired is an illumination system having improved optical efficiency and wide spread utilizations in optical systems.
In view of the foregoing, the present invention provides an illumination system particularly useful in display system, such as display systems employing micromirror-based spatial light modulators. The illumination system comprises a light source, in which an arc cylinder is positioned within a reflector composed of a plurality of reflective surfaces at least one of which is spiral in shape. Such objects of the invention are achieved in the features of the independent claims attached hereto. Preferred embodiments are characterized in the dependent claims.
While the appended claims set forth the features of the present invention with particularity, the invention, together with its objects and advantages, may be best understood from the following detailed description taken in conjunction with the accompanying drawings of which:
a through 17d are diagrams illustrating exemplary display systems employing arc lamps of the present invention for illuminating the spatial light modulators therein;
The present invention provides an illumination system having a condenser and a light source with improved optical efficiency. The condenser transforms the far field solid angle and the near field illumination area of the source to provide an output such that the volume of the four dimensional phase space spanned by the far field solid angle and near field illumination area is conserved from the source to the condenser output. The energy, released from the arc lamp source, is conserved by directing no light back into the source. In particular, the phase space of the arc lamp is densely filled, as is condenser output phase space. The near field pattern (the pattern of irradiance on the surface of the source) emerging from the aperture of the arc lamp appears to emanate from a virtual arc source of a larger surface area than the real arc source. The solid angle illuminated in the far field is densely packed and sub-hemispherical. For example, the far field half angle with respect to the plane perpendicular to the axis of the arc cylinder is 20° degrees or higher, or 30° degrees or higher, whereas the far field half angle with respect to the plane parallel to the axis of the arc cylinder is 10 degrees or less, which benefits the optical coupling of the arc lamp with other optical devices, such as a light pipe. This is of particular importance when the arc lamp is used as a light source for illuminating a spatial light modulator that has a small size (e.g. 1 inch or less, or 0.7 inch or less) and operates between ON and OFF state angles, wherein the difference between the ON and OFF states is small (e.g. from 12° degrees to 30° degrees). Moreover, the output solid angle can be adjusted as desired through varying the ratio of the dimension of the cavity formed by the reflector and the dimension (e.g. the diameter of the arc cylinder) of the arc source.
As an example, an arc lamp of the present invention comprises an arc source for emitting light and a reflector for collecting and reflecting the light. All parts of the reflector surface are substantially equidistant from the surface of the arc source, which enables the reflector to operate with an arc lamp or any other thermal source. Design of the reflector encompasses both the edge ray principle from the field of non-imaging optics and the astable resonator theory.
The reflector of the arc lamp may be composed of quadrants from different groups of quadrants, wherein the quadrants in different groups have different reflection properties. The surface quadrants of the preferred embodiment, as viewed in any latitude planar slice normal to the arc cylinder axis (z axis), are spiral curves. The spirals in quadrants 1 and 3 expand in a counter clockwise fashion while the spirals in quadrants 2 and 4 expand in a clockwise fashion. The exit aperture in the reflector surface is placed at the boundary between quadrants 1 and 4, making the +X direction the direction of light output. The reflector has an equatorial plane of mirror symmetry at Z=0 which bifurcates both the source cylinder and exit aperture. A second plane of mirror symmetry, at Y=0, also bifurcates the source cylinder and exit aperture. The latitude planar slices of the clockwise spiral quadrants are defined as curves normal to counter clockwise pointing tangents from the source cylinder surface. The latitude planar slices of the counter clockwise spiral quadrants are defined as curves normal to clockwise pointing tangents from the source cylinder surface. Tangential light rays emanating clockwise from the source's cylindrical surface, which strike a counter clockwise spiral quadrant, are reflected back into that same tangential plane and skim counter clockwise back by the source surface. Tangential light rays emanating counter clockwise from the source's cylindrical surface, which strike a clockwise spiral quadrant, are also reflected back into that same tangential plane and skim clockwise back by the source surface.
Source rays, which strike clockwise reflector quadrants, will bounce between the two clockwise spirals while circulating about the source in a clockwise fashion. These clockwise circulating rays successively intercept the clockwise spirals at points which process counter clockwise towards the exit aperture. Similarly, Source rays, which strike counter clockwise reflector quadrants, will bounce between the two counter clockwise spirals while circulating about the source in a counter clockwise fashion. These counter clockwise circulating rays successively intercept the counter clockwise spirals at points which process clockwise towards the exit aperture. Thus light rays will tend to circulate both clockwise and counter clockwise about the source cylinder while evolving towards larger separations from the cylinder (Z) axis, but towards smaller angles with respect to the Y=0 plane of mirror symmetry. The light rays eventually exit at the exit aperture, and are not sent back to the source.
The result is a light source which outputs light through the exit aperture along the +X direction. The output appears to emanate from a virtual source with enlarged near field extant in the Y direction, but diminished angular spread with respect to the Y=0 plane. The z direction near field extant, and far field angular extant about the Z=0 (equatorial) plane, are substantially similar to the source alone, and are limited by the arc lamp electrodes.
Turning to the drawings,
Definition of the Parameters
re: radius of the arc cylinder;
h: height of the arc cylinder;
rmin(z): minimum radius of the contour at position z;
rmax(z): maximum radius of the contour at position z;
rv: minimum radius of the equator at z=0;
w: width of the aperture; and
l: length of the aperture.
Of these parameters, re, h and rv are independent variables and can be adjusted so as to obtain desired optical properties. For example, the ratio of the minimum radius rv of the equator at z=0 and radius re of the arc cylinder can be used to adjust the near field solid angle of the arc lamp. The minimum radius of the equator at z=0 rv can be 5 times or more, or 10 times or more, or 20 times or more of the radius of the arc cylinder. The dimension (w or l) of the aperture is preferably larger than the dimension of the arc cylinder. In particular, the area (product of the length and width) of the aperture can be around 30% or less, or 20% or less, or 10% or less, or 5% or less, or 1% or less of the surface area of the cavity formed by the quadrants. That is, the quadrants cover 70% or more, or 80% or more, or 90% or more, 95% or more, or 99% or more of the surface area of the cavity. This requires that the surface shape of the reflector is not monotonic. For example, the slope of the intersection curve of Y-Z plane to the reflector has both positive and negative values. Rather than a rectangular slit, the aperture can take any desired forms, such as a circular opening or any other shapes.
As an example of the invention, the spiral quadrants can be described by the following equations.
At position z, rmin(z) can be calculated as:
rmax(z) can be iteratively calculated from equation:
The first quadrant (e.g. quadrant 132 in
The second quadrant (e.g. quadrant 126 in
The third quadrant (e.g. quadrant 128 in
The fourth quadrant (e.g. quadrant 130 in
Derivation of these equations is presented in appendix A of this application and will not be discussed in detail herein.
For better illustrating the geometric configuration of the quadrants, X-Y plane projections of the contours of these quadrants at different z-values are illustrated in
The above description describes one way to construct the 3-dimensional reflector. Another possible embodiment would be to use the curve described above with Z=0, and revolve this about the Y axis to form a 3-dimensional cavity.
The spirals of the quadrants at different z values are also shown in the figure. As can be seen, the curvature of each spiral decreases with increasing z value—causing the spirals to converge at Z-axis. Projections of the contours in the X-Z plane of the quadrants are illustrated in
In the above discussion, the reflector of the arc lamp consists of four quadrants with spiral surfaces that are interconnected according to the particular pattern. In another example, the reflector comprises multiple spiral surfaces, at least one of which is not a quadrant. Specifically, at least one of the spiral surfaces covers more than a quarter of the cavity—that is, at least one of the spiral surfaces covers less than a quarter of the cavity. In fact, the surfaces of the reflector may take a spiral form other than those described in equations 1 to 6. For example, the reflector consists of multiple surface segments, at least one of which is a spiral surface defined by equations 1 to 6; whereas the other surface segments are other type of spirals surfaces, such as Archimedean's spirals, circle involute spirals, clothoid spirals, concho-spirals, concho-spirals, continuous-line-illusion spirals, cornu-spirals, Cotes' spirals, Fermat's spirals, Fermat's spiral inverse curves, hyperbolic spirals, hyperbolic spiral inverses, hyperbolic spiral roulette curves, lituus spirals, lituus inverse curves, logarithmic spirals, logarithmic spiral catacaustic curves, logarithmic spiral evolutes curves, logarithmic spiral pedal curves, logarithmic spiral radial spirals, mice problem spirals, Nielsen's spirals, Phyllotaxis spirals, Poinsot's spirals, polygonal spirals, prime spirals, rational spirals, Seiffert's spherical spirals, sici spirals, sinusoidal spirals, sinusoidal spiral inverse spirals, sinusoidal spiral pedal curves, spherical spirals, or whirls. The other surface segments may also take a form that is not a spiral, such as an algebraic surface (e.g. quadric) and revolution surface (e.g. spherical surface and spheroid surface). As another embodiment of the present invention, the surface of the reflector is such a surface that at most one component of a line that connecting a point of the surface and a point at the edge of the arc cylinder is perpendicular to the surface of the reflector.
In the following, operation of the reflector will be discussed with reference to examples in which the reflector comprises four spiral quadrants as shown in
Referring to
According to the edge ray theory, all rays emanated from the points in the section from O1 to O2 on the edge of the arc cylinder are collected by quadrant 126 and reflected in the same way as the ray from point A to point B, wherein O1 is the tangent point of the tangent line passing through the edge of the aperture; and O2 is the tangent point of the tangent line passing through the convex of quadrants 126 and 128.
Reflection of quadrant 126 to the rays from the section O1O2 in the arc cylinder can be summarized in
The same as quadrant 126, quadrant 130 is a counter-clockwise spiral quadrant, as shown in
As opposed to counter-clockwise spiral quadrants 126 and 130, quadrants 132 is a clockwise quadrant, as shown in
Referring to
It can be seen from the FIGS. 5 to 8, the reflector comprises four quadrants of different reflection properties. Two of the four quadrants are clockwise spiral quadrants and the other two are counter-clockwise quadrants. Quadrants of different reflection properties are positioned alternatively around the cavity such that rays are reflected between quadrants of the same reflection properties. Specifically, a clockwise spiral quadrant is positioned between and connected to two counter-clockwise spiral quadrants. A counter-clockwise spiral quadrant is positioned between and connected to two clockwise spiral quadrants. The aperture from which the rays escape from the cavity is placed at the concave of two adjacent quadrants. The aperture has at least one dimension larger than the length of the arc cylinder; and the aperture is positioned such that the larger dimension is perpendicular to the length of the arc cylinder.
In the above discussion with reference to FIGS. 4 to 8, rays from the arc cylinder hit the spiral surfaces with non-zero incident angles in the X-Y plane. Because of the spiral nature of the quadrants, the rays in the X-Y plane revolve either clockwise or counter-clockwise as appropriate about the arc cylinder and converge to the aperture after reflections by the quadrants. The states of the rays in the X-Y plane within the cavity are referred to as astable state. Accordingly, the cavity is said to have an astable state in the X-Y plane. The cavity of the arc lamp in the present invention, however, may have astable state along z direction. Specifically, the z components of the rays in FIGS. 4 to 8 can be perpendicular to the quadrant surfaces. These z components are then mirrored back onto opposite quadrants of the same reflection property and may not escape from the aperture after reflections.
In addition to the rays that hit the quadrants at non-zero incident angles in the X-Y plane as shown in FIGS. 4 to 8, rays from the arc cylinder may impinge the spiral surfaces of the quadrants perpendicularly in the X-Y plane as shown in
According to the edge ray theory, all rays emanated from the points in the section from O8 to O9 on the edge of the arc cylinder are collected by quadrant 126 and reflected in the same way as the ray from point F to point G, wherein O8 is the tangent point of the tangent line passing through the edge of the aperture; and O9 is the tangent point of the tangent line passing through the convex of quadrants 126 and 128. The same as rays 136 from section O1O2 in
In addition to the rays emanated from the arc cylinder, external rays may enter into the cavity and reflected by the quadrants. The external ray may enter into the cavity from inside the exit light cone of the arc lamp as illustrated in the shaded area in
A light tracing diagram is illustrated in
The external rays may enter into the cavity from outside the exit light cone of the arc lamp. As shown in
The arc source of the arc lamp emanates omni-directional rays. The rays are then collected and reflected by the quadrants of the reflector. The rays eventually escape the cavity from the aperture after multiple reflections such that the rays appear to be emanated from a virtual arc source at the location of the real arc source but with a different shape, which will be discussed in detail in the following with reference to
Referring to
The pattern of the virtual arc source as shown in
As discussed above, all rays emanated form the arc cylinder in all directions eventually escape the cavity from the aperture after multiple reflections by the spiral quadrants. Specifically, reflection of the rays in the X-Y plane proceeds following the astable state of the cavity; while reflection of the z components of the rays proceeds following the stable state of the cavity. Accordingly, the phase space spanned by two free variables of the far field solid angle and two free variables of the near field illumination area is densely filled. No far field “donut hole” or similar features of the prior art appear in the phase space of the arc lamp in the present invention. That is each unit area in the output illumination profile or the front surface of far field solid angle is illuminated. In terms of an optical transformation, the arc lamp of the present invention transforms the far field solid angle and near field illumination area such that the volume of the four dimensional phase space is conserved from the arc source of the arc lamp to the output of the arc lamp and also the input of the an optical device in connection with the arc lamp. Moreover, the energy (e.g. flux of photons) released from the arc source is also conserved by losing no light rays emanated from the arc source.
The rays exiting from the arc lamp in a light cone as schematically illustrated in
In application, a light pipe is often used for transforming the light from the arc lamp into desired optical devices, such as spatial light modulator. In an example of the invention, the aperture of the reflector has a dimension that is comparable to the input opening of the light pipe. For example, the ratio of the aperture and input opening dimensions is from 90% 120%. In this example, a light pipe with tapered walls is connected to the exit aperture of the arc lamp, as shown in
The reflector of the arc lamp in the present invention can be placed inside the arc assembly as shown in
The reflector can also be placed outside the arc assembly as shown in
The arc lamp of the present invention is particularly useful in a display system employing a spatial light modulator that operates between an ON and OFF state angle. As an example,
Turning back to
The display systems in which the arc lamps of the present invention may have other configurations, such as those simplified diagrams demonstrated in
In general, the difference between the ON and OFF state angles of the micromirrors and other type of spatial light modulators is within a small range, such as from 10° to 30° degrees. This small angle difference raises stringent requirement on the solid angle of the cone of the incident light to obtain high contrast ratio and brightness of the displayed images. Specifically, the ON and OFF state angles are optimized to trade off between the brightness (which is determined by the optical through put of the display system) and contrast ratio, and between the illumination area (equivalent to the illumination area of the spatial light modulator) and the numerical aperture of the arc lamp. Both of the contrast ratio and brightness can be improved when the solid angle of the incident light cone is small.
As discussed earlier, the solid angle of the light cone exiting the arc lamp can be adjusted through the ratio of the dimensions of the cavity and the arc cylinder and can be made small, such as 20° degrees or less, or 15° degrees or less, or 10° or less in the direction perpendicular to the length of the arc cylinder. This small and adjustable angle certainly improves the tradeoffs between the optical through put and contrast ratio; and between the illumination area and numerical aperture of the arc lamp. Trading smaller numerical aperture for larger illumination area results in improved dielectric filter design and performance at the expense of longer transition time between colors or larger size of the color wheel.
The arc lamp cavity of the present invention can be made using existing optical fabrication techniques. As an example, an arc lamp with a glass bulb is place in a cavity having three holes. Two holes accommodate the arc lamp electrodes, and the last hole serves at the aperture for the light to escape the lamp assembly. Since it is difficult to fabricate a fully concave surface (nearly spherical) with reflecting inner surface, a two piece construction can be employed. A seam between the two halves would cause some loss but it would be limited especially if located on the “equator” of the lamp assemble. Alternatively, it may be optimal to fabricate a glass bulb with the appropriate holes and then put a reflective coating on the outside surface. The arc lamp could then be slid into this cavity.
As another example, the cavity itself could be the vacuum housing for the arc lamp. Such a technique is employed in the prior art in the CERMAX series of arc lamps by Perkin Elmer. Instead of an elliptical or parabolic cavity however, a two piece astable near-spherical cavity could be constructed. Again a two price design would be practical. Because of the precision machining of the ceramic cavity, a very small seam can likely be achieved.
For enabling the proper operation of the illumination system, the arc cylinder needs to be positioned in the center of the cavity formed by the reflector. During operation, however, the arc cylinder may be moved, resulting in an offset from its desired position. To securing the arc cylinder at the desired position, an electromagnetic positioning technique can be employed. In particular, a pair of magnetic detectors (more can be used) are respectively positioned along X and Y directions proximate to the arc cylinder. The magnetic detectors dynamically detect signals that are predominantly determined by the distance between or angular position of the arc cylinder in relation to the magnetic detectors. Upon detecting a deviation from the desired values, additional electromagnetic forces are generated and applied to the arc cylinder to force the arc cylinder to resume its desired position.
The cavity exit can be made just large enough so that no ray emanating from the source becomes trapped in the cavity. If it is made larger that this minimum value, then the phase space will be less densely filled.
In addition to the rays from the arc cylinder, external rays may enter into the cavity of the arc lamp and be reflected by the reflector. An external ray entering into the reflector from inside the exit light cone of the reflector is reflected such that the ray converges towards the source and strikes the source after multiple reflections. The ray emerges from the arc lamp appears to be emanated from a virtual arc source at a location of the real arc source but with a larger surface area as compared to the area of the real arc source. For the ray entering into the cavity of the arc lamp from the outside of the light cone, the reflector of the arc lamp reflects the ray such that the ray escapes from the cavity eventually and appears to be emanated from the cavity having no arc source.
The present application claims priority of provisional U.S. patent applications: a) Ser. No. 60/643,237 to Cutler filed Feb. 9, 2004; and b) Ser. No. 60/612,096 to Cutler filed Sep. 21, 2004, the subject matter of each being incorporated herein by reference in entirety.
Number | Date | Country | |
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60643237 | Jan 2005 | US | |
60612096 | Sep 2004 | US | |
60543237 | Feb 2004 | US |