The invention relates to an illumination system comprising a light source with a plurality of light emitters, a facetted light-collimator and a facetted light-reflector.
Such illumination systems are known per se. They are used, inter alia, for general lighting purposes, such as spot lights, accent lighting, flood lights and for large-area direct-view light emitting panels such as applied, for instance, in signage, contour lighting, and billboards. In other applications, the light emitted by such illumination systems is fed into a light guide, optical fiber or other beam-shaping optics. In addition, such illumination systems are used as backlighting of (image) display devices, for example for television receivers and monitors. Such illumination systems can be used as a backlight for non-emissive displays, such as liquid crystal display devices, also referred to as LCD panels, which are used in (portable) computers or (cordless) telephones. Another application area of the illumination system according to the invention is the use as illumination source in a digital projector or so-called beamer for projecting images or displaying a television program, a film, a video program or a DVD, or the like.
Generally, such illumination systems comprise a multiplicity of light emitters, for instance light-emitting diodes (LEDs). LEDs can be light sources of distinct primary colors, such as, for example the well-known red (R), green (G), or blue (B) light emitters. In addition, the light emitter can have, for example, amber (A), magenta or cyan as primary color. These primary colors may be either generated directly by the light-emitting-diode chip, or may be generated by a phosphor upon irradiance with light from the light-emitting-diode chip. In the latter case, also mixed colors or white light is possible as one of the primary colors. Generally, the light emitted by the light emitters is mixed in the transparent element(s) to obtain a uniform distribution of the light while eliminating the correlation of the light emitted by the illumination system to a specific light emitter. In addition, it is known to employ a controller with a sensor and some feedback algorithm in order to obtain high color accuracy and/or luminous flux accuracy.
US patent application publication US-A 2002/0080622 describes an illumination device including an array of light-emitting diodes (LEDs) in each of a plurality of colors such as red, green, and blue in the entrance aperture of a tubular reflector which has an exit aperture, an optic axis extending between the apertures, and a reflective circumferential wall extending between the apertures to reflect and mix light from the array of LEDs. At least a portion of the circumferential wall of the reflector body has a polygonal cross-section taken normal to the optic axis, and at least a portion of the cross-section taken parallel to the optic axis includes segments of a curve joined on to the next to form a plurality of facets for reflecting light from the LEDs to said exit aperture.
A drawback of the known illumination system is that the light emitted by the illumination system is not sufficiently uniform.
The invention has for its object to eliminate the above disadvantage wholly or partly. According to the invention, this object is achieved by an illumination system comprising:
a light source with a plurality of light emitters,
the light emitters comprising at least a first light-emitting diode of a first primary color and at least a second light-emitting diode of a second primary color, the first and the second primary colors being distinct from each other,
a facetted light-collimator for collimating light emitted by the light emitters,
the facetted light-collimator being arranged along a longitudinal axis of the illumination system,
light propagation in the facetted light-collimator being based on total internal reflection or on reflection at a reflective coating provided on the facets of the facetted light collimator,
the facetted light-collimator merging into a facetted light-reflector at a side facing away from the light source,
the illumination system further comprising a light-shaping diffuser.
By combining a light source comprising a set of differently colored light emitters with a facetted light-collimator that uses total internal reflection (TIR) to collimate the light, a facetted light-reflector and a light-shaping diffuser, an illumination system is obtained with a uniform spatial and spatio-angular color distribution of the light emitted by the light emitters. The light-collimator is facetted to optimally mix the various colors emitted by the light emitters. In addition, the facetted light-reflector, acting as a second-stage reflector, is employed to further shape the beam of light emitted by the illumination system. This has the advantage of minimizing the volume and weight of the illumination system. The light-shaping diffuser further promotes the spatial mixing of the light emitted by the light emitters.
By basing the propagation of light in the facetted light-collimator on total internal reflection (TIR), light losses in the facetted light-collimator are largely avoided. The distribution of light emitted by the illumination system according to the invention is substantially uniform. Depending on the dimensions of the illumination system, the light emitted by the illumination system is substantially mixed in a spatial as well as in an angular manner. In addition, the light emitted by the illumination system is substantially collimated (paralleled). Preferably, the facetted light-collimator is made of a non-gaseous, optically transparent dielectric material. Preferably, the facetted light-collimator is made from a dielectric material with a refractive index larger than or equal to 1.3.
A preferred embodiment of the illumination system according to the invention is characterized in that the light emitters or clusters of light emitters are arranged in the light source such that the light emitters or clusters of light emitters of each primary color are preferably distributed as evenly as possible over the effective light source area, where the effective light source area is defined as the smallest circular area comprising all the light emitters. In the preferred embodiment, the light emitters of each primary color have their center of gravity on the optical axis of the illumination system. In addition, the light emitters or clusters of light emitters are arranged in the light source such that the primary colors are distributed substantially rotationally symmetric with respect to a fictitious plane normal to the longitudinal axis. In this manner the light emitters or clusters of light emitters of each primary color located at approximately the same distance from the optical axis are distributed as much as possible over an angular range of 360° in a fictitious plane perpendicular to the optical axis. By having a relatively high rotational symmetry in the layout of the light emitters in the light source, the color homogeneity of the light emitted by the illumination system is substantially improved. The higher the degree of rotational symmetry in the placement of the light emitters in the light source, the diffusiveness of the light-shaping diffuser can be relatively low thereby optimizing the system efficiency of the illumination system. There are many ways in which an almost perfect rotational symmetric placement of the light emitters around the longitudinal axis is obtained. In a number of cases it is not possible to have a perfect rotational symmetry of the light emitters; in such case, conditions for the placement of the light emitters are sought approaching the desired rotational symmetry as good as possible.
The facetted light-collimator for collimating light emitted by the light emitters can be realized in various ways. Preferably, the facetted light-collimator has a polygonal circumference in a cross section taken normal to the longitudinal axis consisting of 4 to 10 segments. In order to stimulate the formation of a substantially round light beam emitted by the illumination system, it is advantageous to increase the number of facets of the light-collimator along the longitudinal axis. To this end a preferred embodiment of the illumination system according to the invention is characterized in that the number of facets of the facetted light-collimator doubles from a side facing the light emitters towards a side of the facetted light-collimator facing away of the light emitters. In a favorable embodiment of the illumination system, the facetted light-collimator has a hexagonal cross-section taken normal to the longitudinal axis and the facetted light reflector has a hexagonal cross section taken normal to the longitudinal axis at a side facing the light emitters and has a dodecagonal cross-section at a side of the facetted light-reflector facing away of the light emitters. In this embodiment of the illumination system, at each joint of the segments of the polygonal circumference of a cross section of the facetted reflector taken normal to the optical axis at the side facing the light emitters tri-angular facets start such that at any other cross section of the facetted reflector taken normal to the optical axis the circumference is dodecagonal. In this way all facets are essentially planar facets, thereby promoting homogenization the light in the beam emitted from the lighting system by so-called facet-spreading. In another favorable embodiment of the illumination system, the facetted light-collimator comprises contiguous, linear trapezoidal facets. Normally, each trapezoid is inclined with respect to the longitudinal axis by an angle.
A preferred embodiment of the illumination system according to the invention is characterized in that the facets of the facetted light-collimator are provided with a reflective coating. This allows for steeper angles of the facetted light-collimator enabling smaller dimensions for the light-reflector and eventually leading to smaller dimensions of the illumination system. Preferably, also the facetted light-reflector comprises contiguous, linear trapezoidal facets.
In order to reduce light losses in the illumination system, a preferred embodiment of the illumination system according to the invention is characterized in that the facetted light-collimator is provided with cavities for accommodating the light emitters, the cavities being provided with an encapsulant substantially matching the refractive index of the facetted light-collimator. In order to enhance the light extraction from the light emitters in the illumination system, in a preferred embodiment of the illumination system, the cavities in the light collimator accommodating the light emitters are provided with an encapsulant with an index of refraction that is substantially higher than that of the facetted light collimator. In this case the volume of the cavity is enlarged and/or the shape is adapted to prevent total internal reflection at the interface between the encapsulant and the facetted light collimator.
The light-shaping diffuser can be provided at various places in the illumination system. To be effective, a certain distance between the light emitters and the light-shaping diffuser is desired. To this end a preferred embodiment of the illumination system according to the invention is characterized in that the light-shaping diffuser is provided at a distance from the light source, the distance being at least twice the effective diameter of the light source. The light-shaping diffuser particularly promotes small-angle diffusion of the light passing through the light-shaping diffuser. By placing the light-shaping diffuser at two times or, more preferred, three times the effective diameter of the light source, the color homogeneity of the light emitted by the illumination system is substantially stimulated. With the effective diameter of the light source is meant the diameter of the smallest circle comprising all light emitters. In keeping with the above consideration, the light-shaping diffuser is preferably, provided at an exit window of the facetted light-collimator or at an exit window of the facetted light-reflector.
Preferably, the light shaping diffuser is integrated or in optical contact with the facetted light collimator to prevent reflection losses that would occur at the additional interfaces.
Preferably, the light-shaping diffuser is a holographic diffuser. Preferably, the holographic diffuser is a randomized holographic diffuser. The primary effect of the holographic diffuser is that a uniform spatial and angular color and light distribution is obtained. By the nature of the holographic diffuser, the dimensions of the holographic diffuser, or beam shaper, are so small that no details are projected on a target, thus resulting in a spatially and/or angularly smoothly varying, homogeneous beam pattern. A secondary effect of a holographic diffuser is the causing of a change in the shape of the light beam emitted by the illumination system.
These and other aspects of the invention are apparent from and will be elucidated with reference to the embodiments described hereinafter.
In the drawings:
The Figures are purely diagrammatic and not drawn to scale. Notably, some dimensions are shown in a strongly exaggerated form for the sake of clarity. Similar components in the Figures are denoted as much as possible by the same reference numerals.
In the example of
In general, light-emitting diodes have relatively high source brightness. Preferably, each of the LEDs has a radiant power output of at least 25 mW when driven at nominal power and at room temperature. LEDs having such a high output are also referred to as LED power packages. The use of such high-efficiency, high-output LEDs has the specific advantage that, at a desired, comparatively high light output, the number of LEDs may be comparatively small. This has a positive effect on the compactness and the efficiency of the illumination system to be manufactured. If LED power packages are mounted on such a (metal-core) printed circuit board (PCB) 5, the heat generated by the LEDs can be readily dissipated by heat conduction via the PCB. A connector 6 provides electrical contact of the light emitters R, G, B to a power supply (not shown in
In a favorable embodiment of the illumination system, the (metal-core) printed circuit board 5 is in contact with a housing 15, 15′, 15″ of the illumination system via a heat-conducting connection. The housing 15, 15′, 15″ acts as heat sink for the light emitters R, G, B, and also as a heat exchanger between the ambient and the light emitters R, G, B. Preferably, so-called power LED chips are mounted on a substrate, such as for instance an insulated metal substrate, a silicon substrate, a diamond substrate, ceramic or a composite substrate such as a metal matrix composite substrate. The printed circuit board 5 provides electrical connection to the LED chip and acts as well as a good heat transportation section to transfer heat to a heat exchanger 16.
The embodiment of the illumination system as shown in
The illumination system as shown in
The embodiment of the illumination system as shown in
The embodiment of the illumination system as shown in
Preferably, the light-shaping diffuser 17 is provided at a distance from the light source 1, the distance being at least twice the effective diameter of the light source 1. In the example of
The illumination system may either be a spot or flood module in which the TIR collimator is at least partly facetted and more or less rotationally symmetric, or a linear light source in which the TIR collimator is a linear structure. The embodiment of the illumination system as shown in
It should be noted that the above-mentioned embodiments illustrate rather than limit the invention, and that those skilled in the art will be able to design many alternative embodiments without departing from the scope of the appended claims. In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. Use of the verb “comprise” and its conjugations does not exclude the presence of elements or steps other than those stated in a claim. The article “a” or “an” preceding an element does not exclude the presence of a plurality of such elements. The invention may be implemented by means of hardware comprising several distinct elements, and by means of a suitably programmed computer. In the device claim enumerating several means, several of these means may be embodied by one and the same item of hardware. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage.
Number | Date | Country | Kind |
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04104642.6 | Sep 2004 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB05/52724 | 8/18/2005 | WO | 3/19/2007 |