The invention relates to an optical module and a manufacturing method thereof, and more particularly relates to an image capturing module and a manufacturing method thereof.
Biometrics covers a wide range of characteristics, including the face, voice, iris, retina, vein, palmprint, fingerprint, and so on. Based on the sensing methods, biometric identification devices can be roughly categorized into optical type, capacitive type, ultrasonic type, and thermal induction type. Now, the optical biometric identification device has become the mainstream among biometrics technology. Therefore, how to enhance the competitiveness of optical biometric identification devices has become an important issue in this field.
The invention provides an image capturing module that is thin and has good identification capability.
The invention provides a manufacturing method for manufacturing an image capturing module that is thin and has good identification capability.
An image capturing module of the invention includes a light emitting element, a sensing element, a first circuit substrate, and a second circuit substrate. The light emitting element provides a light beam that illuminates an object. The sensing element receives a portion of the light beam that is reflected by the object. The first circuit substrate includes a first substrate. The first substrate has a first through hole and a second through hole. The light emitting element is disposed in the first through hole. The sensing element is disposed in the second through hole. The second circuit substrate is disposed on a side of the first circuit substrate and includes a second substrate. The second substrate has a third through hole and a fourth through hole. The third through hole overlaps the first through hole and exposes a light emitting surface of the light emitting element disposed in the first through hole. The fourth through hole overlaps the second through hole and exposes a sensing surface of the sensing element disposed in the second through hole.
The invention provides a manufacturing method of an image capturing module, which includes the following. A first through hole and a second through hole are formed in a first substrate. A light emitting element is disposed in the first through hole. A sensing element is disposed in the second through hole. A third through hole and a fourth through hole are formed in a second substrate. The second substrate is disposed on a side of the first substrate, wherein the third through hole overlaps the first through hole and exposes a light emitting surface of the light emitting element disposed in the first through hole, and the fourth through hole overlaps the second through hole and exposes a sensing surface of the sensing element disposed in the second through hole.
Based on the above, in the image capturing module disclosed in the embodiments of the invention, the light emitting element and the sensing element are disposed in the through holes of the first substrate, which is conducive to reducing the overall thickness of the image capturing module. In addition, since the first substrate is formed with the through holes and the light emitting element and the sensing element are respectively disposed in the through holes of the first substrate, the light emitting element and the sensing element are separated by a partition wall, which effectively prevents light interference caused by direct exposure of the sensing element to a large-angle light beam from the light emitting element, so as to improve the identification capability of the image capturing module. Thus, the image capturing module is thin and has good identification capability. A manufacturing method of the image capturing module is also provided.
To make the aforementioned and other features and advantages of the invention more comprehensible, several embodiments accompanied with drawings are described in detail as follows.
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification. The drawings illustrate exemplary embodiments of the invention and, together with the description, serve to explain the principles of the invention.
Referring to
The image capturing module 100 includes a light emitting element 110, a sensing element 120, a first circuit substrate 130, and a second circuit substrate 140.
The light emitting element 110 provides a light beam (not shown) to illuminate the object 10. To meet different requirements, the image capturing module 100 may include one or more light emitting elements 110. In this exemplary embodiment, as shown in
The light emitting elements 110 may include light emitting diodes, laser diodes, or a combination of the foregoing. In addition, the light beam may include a visible light, an invisible light, or a combination of the foregoing. The invisible light may be infrared light, but not limited thereto.
The sensing element 120 receives a portion of the light beam that is reflected by the object 10 (i.e., a reflected light beam with fingerprint pattern information), so as to identify the biological characteristic of the object 10. The sensing element 120 may be a charge coupled device (CCD), a complementary metal-oxide semiconductor (CMOS) device, or other suitable image sensing devices.
In an exemplary embodiment, the sensing element 120 may incorporate a pulse width modulation circuit therein. The pulse width modulation circuit controls light emitting times of the light emitting elements 110 and an image capturing time of the sensing element 120, so as to synchronize the light emitting times of the light emitting elements 110 and the image capturing time of the sensing element 120 to achieve precise control, but the invention is not limited thereto.
The first circuit substrate 130 includes a first substrate 132. The first substrate 132 may be a single layer substrate or a multilayer substrate. Moreover, the first substrate 132 may include a circuit. For example, the first substrate 132 may be a printed circuit board (PCB), a flexible printed circuit board (FPCB), a glass carrier with a circuit, or a ceramic substrate with a circuit, but not limited thereto.
The first substrate 132 has a first through hole T1 and a second through hole T2. The light emitting elements 110 are disposed in the first through hole T1. The sensing element 120 is disposed in the second through hole T2. In this exemplary embodiment, a light emitting surface 5110 of each light emitting element 110 and a surface S132 of the first substrate 132, which faces the second circuit substrate 140, are on the same plane, and a sensing surface S120 of the sensing element 120 and the surface S132 of the first substrate 132, which faces the second circuit substrate 140, are on the same plane, but the invention is not limited thereto. To meet different requirements, the light emitting surface S110 of each light emitting element 110 may be higher or lower than the surface S132 of the first substrate 132, and the sensing surface S120 of the sensing element 120 may also be higher or lower than the surface S132 of the first substrate 132.
To meet different requirements, the first circuit substrate 130 may further include other elements. For example, the first circuit substrate 130 may further include a plurality of conductive columns 134 and a first circuit layer 136. The conductive columns 134 respectively penetrate the first substrate 132 to electrically connect the circuits located on the opposite sides of the first substrate 132. The first circuit layer 136 is located on a side of the first substrate 132, which is away from the second circuit substrate 140, and is electrically connected with the conductive columns 134. For example, the first circuit layer 136 may include a plurality of conductive pads P134 (including a plurality of first conductive pads P134A and a plurality of second conductive pads P134B) connected with the conductive columns 134 (including a plurality of first conductive columns 134A and a plurality of second conductive columns 134B) and other wires and conductive pads that are not shown. In another exemplary embodiment, the first circuit substrate 130 may further include another circuit layer that is not shown. The circuit layer may be located on a side of the first substrate 132, which faces the second circuit substrate 140, and the circuit layer may include a plurality of conductive pads, which are connected with the conductive columns 134 and opposite to the first conductive pads P134, and other wires and conductive pads that are not shown.
The second circuit substrate 140 is disposed on a side of the first circuit substrate 130. For example, the second circuit substrate 140 is disposed on the light emitting surface S110 of each light emitting element 110, the sensing surface S120 of the sensing element 120, and the surface S132 of the first substrate 132, which faces the second circuit substrate 140.
The second circuit substrate 140 includes a second substrate 142. The second substrate 142 may be a single layer substrate or a multilayer substrate. In addition, the second substrate 142 may include a circuit. For example, the second substrate 142 may be a printed circuit board (PCB), a flexible printed circuit board (FPCB), a glass carrier with a circuit, or a ceramic substrate with a circuit, but not limited thereto. In an exemplary embodiment, the second substrate 142 may be a translucent substrate that does not include a circuit.
The second substrate 142 has a third through hole T3 and a fourth through hole T4. The third through hole T3 and the fourth through hole T4 are adapted to allow the light beam to pass through. The third through hole T3 overlaps the first through hole T1 and exposes the light emitting surface S110 of each light emitting element 110 disposed in the first through hole T1. The fourth through hole T4 overlaps the second through hole T2 and exposes the sensing surface S120 of the sensing element 120 disposed in the second through hole T2. Thus, the light beam from each light emitting element 110 may illuminate the object 10 via the third through hole T3, and the portion of the light beam that is reflected by the object 10 may be received by the sensing element 120 via the fourth through hole T4. In this exemplary embodiment, one third through hole T3 and one fourth through hole T4 are formed, but the invention is not limited thereto. For example, the second substrate 142 may have a plurality of the third through holes T3, and the third through holes T3 may be respectively disposed above the light emitting elements 110, but not limited thereto.
To meet different requirements, the second circuit substrate 140 may further include other elements. For example, the second circuit substrate 140 may further include a second circuit layer 144. The second circuit layer 144 is located between the second substrate 142 and the first circuit substrate 130 and is electrically connected with the first circuit layer 136 via the conductive columns 134.
In this exemplary embodiment, the conductive pads P110 of the light emitting elements 110 are located on a side of the light emitting elements 110 that faces the second circuit substrate 140, and the conductive pads P120 of the sensing element 120 are located on a side of the sensing element 120 that faces the second circuit substrate 140. Moreover, the conductive pads P110 of the light emitting elements 110 (or the conductive pads P120 of the sensing element 120) are electrically connected with the first circuit layer 136 via the second circuit layer 144 and the first conductive columns 134A (or the second conductive columns 134B) of the conductive columns 134.
As shown in
In another exemplary embodiment, the second circuit layer 144 may further include a plurality of conductive pads that are not shown. The conductive pads are located above the conductive pads P110 of the light emitting elements 110, and each conductive pad is electrically connected with the conductive pad P110 of one corresponding light emitting element 110 and one corresponding conductive wire W110.
To meet different requirements, the image capturing module 100 may further include other layers. For example, the image capturing module 100 may further include a first adhesive layer AD1, a second adhesive layer AD2, and a third adhesive layer AD3. The first adhesive layer AD1 is filled in a gap among the first substrate 132, the second substrate 142, and the second circuit layer 144. The first circuit substrate 130 and the second circuit substrate 140 are bonded to each other via the first adhesive layer AD1. The second adhesive layer AD2 is disposed in the first through hole T1, and the light emitting element 110 is fixed in the first through hole T1 of the first substrate 132 via the second adhesive layer AD2. The third adhesive layer AD3 is disposed in the second through hole T2, and the sensing element 120 is fixed in the second through hole T2 of the first substrate 132 via the third adhesive layer AD3.
The first adhesive layer AD1, the second adhesive layer AD2, and the third adhesive layer AD3 may be thermal curing or photo-curing colloid. Moreover, the first adhesive layer AD1, the second adhesive layer AD2, and the third adhesive layer AD3 may be translucent or non-translucent adhesive layers.
In another exemplary embodiment, the first circuit substrate 130 and the second circuit substrate 140 may be fixed together by other means without the first adhesive layer AD1. In addition, the light emitting element 110 may be fixed in the first through hole T1 of the first substrate 132 by other means without the second adhesive layer AD2. Furthermore, the sensing element 120 may be fixed in the second through hole T2 of the first substrate 132 by other means without the third adhesive layer AD3.
The image capturing module 100 may further include a first translucent protective layer 150 and a second translucent protective layer 160. The first translucent protective layer 150 is disposed in the third through hole T3 and covers the light emitting surface S110 of the light emitting element 110 to protect the light emitting element 110 (prevent the light emitting surface S110 of the light emitting element 110 from being scratched, for example). The second translucent protective layer 160 is disposed in the fourth through hole T4 and covers the sensing surface S120 of the sensing element 120 to protect the sensing element 120 (prevent the sensing surface S120 of the sensing element 120 from being scratched, for example). For example, the first translucent protective layer 150 and the second translucent protective layer 160 may be formed by curing a thermal curing or photo-curing translucent colloid, but not limited thereto. In addition, the first translucent protective layer 150 and the second translucent protective layer 160 may be formed of the same or different materials.
In addition to providing protection, the first translucent protective layer 150 and the second translucent protective layer 160 may fill where the third through hole T3 and the fourth through hole T4 are formed, so as to put a surface S150 of the first translucent protective layer 150 that is away from the light emitting surface S110, a surface S160 of the second translucent protective layer 160 that is away from the sensing surface S120, and the surface S142 of the second substrate 142 that is away from the first circuit substrate 130 on the same plane. Thus, the entire pressing surface (the surface to be in contact with the object 10) of the structure is flat, so as to facilitate combining the image capturing module 100 with other electronic devices.
Disposing the light emitting elements 110 and the sensing element 120 in the through holes (including the first through hole T1 and the second through hole T2) of the first substrate 132 and forming the required circuit on the opposite side of the first substrate 132 is conducive to reducing the overall thickness of the image capturing module 100, as compared with disposing the light emitting elements 110 and the sensing element 120 on the first substrate 132 and then electrically connecting the light emitting elements 110 and the sensing element 120 with the first substrate 132 by a wire bonding process. In addition, since the first substrate 132 is formed with the through holes and the light emitting elements 110 and the sensing element 120 are respectively disposed in the through holes of the first substrate 132, naturally the light emitting elements 110 and the sensing element 120 are separated by a partition wall. Accordingly, it is not required to dispose an additional light shielding element between the light emitting elements 110 and the sensing element 120. In other words, the light interference caused by direct exposure of the sensing element 120 to a large-angle light beam from the light emitting elements 110 can be prevented effectively to improve the identification capability of the image capturing module 100. Thus, the image capturing module 100 is thin and has good identification capability.
Referring to
Referring to
Moreover, a method of disposing the light emitting element 110 in the first through hole T1 and disposing the sensing element 120 in the second through hole T2 includes arranging a conductive pad P110 of the light emitting element 110 and a conductive pad P120 of the sensing element 120 to face a side of the first substrate 132 where a second substrate 142 is to be disposed.
Moreover, before disposing the light emitting element 110 in the first through hole T1 and disposing the sensing element 120 in the second through hole T2, a polishing process may be performed on the light emitting element 110 and the sensing element 120, such that a thickness T110 of the light emitting element 110 is equal to a thickness T132 of the first substrate 132 and a thickness T120 of the sensing element 120 is equal to the thickness T132 of the first substrate 132. Thus, after the light emitting element 110 and the sensing element 120 are disposed in the first through hole T1 and the second through hole T2, a light emitting surface S110 of the light emitting element 110, a sensing surface S120 of the sensing element 120, and the surface S132 of the first substrate 132 are on the same plane, but the invention is not limited thereto. To meet different requirements, the light emitting surface S110 of the light emitting element 110 may be higher or lower than the surface S132 of the first substrate 132, and the sensing surface S120 of the sensing element 120 may also be higher or lower than the surface S132 of the first substrate 132. Otherwise, in a case where the thickness T110 of the light emitting element 110 and the thickness T120 of the sensing element 120 are the preset values, the polishing process may be omitted.
Referring to
Referring to
Referring to
After the second substrate 142 is disposed on the side of the first substrate 132, the third through hole T3 overlaps the first through hole T1 and exposes the light emitting surface S110 of the light emitting element 110 disposed in the first through hole T1, and the fourth through hole T4 overlaps the second through hole T2 and exposes the sensing surface S120 of the sensing element 120 disposed in the second through hole T2.
In addition, the second circuit layer 144 is electrically connected with the first circuit layer 136 via the conductive column 134. Furthermore, the conductive pad P110 of the light emitting element 110 is electrically connected with the first circuit layer 136 via the second circuit layer 144 and the first conductive column 134A (refer to
In an exemplary embodiment, before the first circuit substrate 130 and the second circuit substrate 140 are bonded, solder balls (not shown) may be respectively implanted on the conductive pad P110 of the light emitting element 110 and the conductive pad P120 of the sensing element 120, and then the solder balls on the conductive pad P110 and the conductive pad P120 are electrically connected with the corresponding circuits in the second circuit layer 144 respectively, but the invention is not limited thereto.
Referring to
A surface S150 of the first translucent protective layer 150 that is away from the light emitting surface S110, a surface S160 of the second translucent protective layer 160 that is away from the sensing surface S120, and the surface S142 of the second substrate 142 that is away from the first circuit substrate 130 may be on the same plane, but the invention is not limited thereto. In another exemplary embodiment, the translucent material may further cover the surface S142 of the second substrate 142. The above also forms a structure that the entire pressing surface (the surface to be in contact with the object) is flat.
By performing the steps described above, the image capturing module 100 is basically completed. In an exemplary embodiment, as shown in
A main difference between the image capturing module 200 and the image capturing module 100 is as follows. In the image capturing module 200, the sensing surface S120 of the sensing element 120 and the surface S142 of the second substrate 142 that is away from the first circuit substrate 130 are on the same plane. In addition, the second translucent protective layer 160 of
By putting the sensing surface S120 of the sensing element 120 and the surface S142 of the second substrate 142 that is away from the first circuit substrate 130 on the same plane, the sensing surface S120 can be closer to the object (the object can even press directly on the sensing surface S120), so as to enhance the image. With this configuration, the step of reducing the thickness of the sensing element 120 in
In an exemplary embodiment, the second translucent protective layer 160 of
Referring to
A main difference between the image capturing module 300 and the image capturing module 200 is as follows. In the image capturing module 300, the sensing surface S120 of the sensing element 120 is higher than the surface S132 of the first substrate 132 that faces the second circuit substrate 140 and lower than the surface S142 of the second substrate 142 that is away from the first circuit substrate 130. Moreover, the image capturing module 300 includes the second translucent protective layer 160 that is disposed on the sensing surface S120 of the sensing element 120 to protect the sensing element 120. Thus, the image capturing module 300 achieves the effects of enhancing the image and protecting the sensing element 120 as well as shortens the time for reducing the thickness of the sensing element 120 in
To sum up, in the image capturing module disclosed in the embodiments of the invention, the light emitting element and the sensing element are disposed in the through holes of the first substrate, which is conducive to reducing the overall thickness of the image capturing module. In addition, since the first substrate is formed with the through holes and the light emitting element and the sensing element are respectively disposed in the through holes of the first substrate, the light emitting element and the sensing element are separated by a partition wall, which effectively prevents light interference caused by direct exposure of the sensing element to a large-angle light beam from the light emitting element, so as to improve the identification capability of the image capturing module. Thus, the image capturing module is thin and has good identification capability. In an exemplary embodiment, where the through hole is formed is filled by the translucent protective layer. Thus, the entire pressing surface of the structure is flat, so as to facilitate combining the image capturing module with other electronic devices. In another exemplary embodiment, the distance between the sensing surface of the sensing element and the object is shortened, so as to enhance the image. Furthermore, in the manufacturing method of the image capturing module disclosed in the embodiments of the invention, before the adhesive layer for fixing the first substrate and the second substrate is filled, the light emitting element and the sensing element have already been fixed in the through holes of the first substrate, and the related circuits have been formed and electrically connected with the light emitting element and the sensing element by press bonding. Thus, when the adhesive layer for fixing the first substrate and the second substrate is filled, the light emitting element, the sensing element, and the related circuits do not move or break easily. Moreover, since it is not required to form an additional light shielding element between the light emitting element and the sensing element, the manufacturing time and costs are lowered. In an exemplary embodiment, the step of thinning the sensing element may be omitted or the time for reducing the thickness of the sensing element may be shortened.
It will be apparent to those skilled in the art that various modifications and variations can be made to the disclosed embodiments without departing from the scope or spirit of the invention. In view of the foregoing, it is intended that the invention covers modifications and variations provided that they fall within the scope of the following claims and their equivalents.
Number | Date | Country | Kind |
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201710818193.5 | Sep 2017 | CN | national |
This application claims the priority benefit of U.S. provisional application Ser. No. 62/486,954, filed on Apr. 18, 2017 and China application serial no. 201710818193.5, filed on Sep. 12, 2017. The entirety of each of the above-mentioned patent applications is hereby incorporated by reference herein and made a part of this specification.
Number | Date | Country | |
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62486954 | Apr 2017 | US |