The present invention relates to an image display apparatus.
A vehicle head-up display (HuD) is known as an application that allows a driver of a vehicle to recognize an alarm or information with small movement of line of sight. Examples of the HuD includes a HuD of “panel type” that draws an intermediate image using an imaging device, such as a liquid crystal device or a digital micromirror device (DMD), and a HuD of “laser scan type” that scans a laser beam emitted by a laser diode using a two-dimensional scanning device to form an intermediate image.
From a manufacturing issue, a microlens array or the like, on which a two-dimensional image (intermediate image) is to be drawn, of an HuD has conventionally been manufactured into a flat screen shape. When a flat screen is used in an HuD, variation undesirably arises in the length of optical path of light exiting from the flat screen and incident on a concave mirror. As a result, field curvature increases.
On the other hand, when the microlens array is formed into a curved screen shape, the variation in the optical path length of light incident on the concave mirror decreases. Consequently, reduction of field curvature can be achieved. Although molding into a curved screen shape had formerly been difficult, molding into a shape curved in the longitudinal direction has become possible.
Patent literature 1 discloses a vehicle projection display apparatus in which a flexible display device is held and fixed in a curved position so as to correct field curvature of a virtual image caused by a concave mirror or a curved surface of a windshield and another optical correction member is arranged in front of the curved display device in an optical path.
However, forming a to-be-scanned surface which may be a microlens array for example, into a desired curved shape has been difficult. A flexible display device has a disadvantage that if the display device is fixed to a holder using filler, peel-off or deformation can occur and cause an image defect when a change occurs in an operating environment.
The present invention has been made in view of the above, and the present invention has an object to provide an image display apparatus capable of holding a to-be-scanned member on which an image is to be drawn with laser light, such that the to-be-scanned member curves with a predetermined curvature.
In order to solve the above problem and achieve the object, one aspect of the present invention is an image display apparatus including a laser light source, an optical deflector, a to-be-scanned member, and a housing. The laser light source is configured to emit laser light in accordance with an image. The optical deflector configured to deflect the laser light emitted by the laser light source. The to-be-scanned member is configured to make an image diverge at a predetermined angle of divergence, the image being drawn with the laser light deflected by the optical deflector. The housing forms a curved housing space for housing the to-be-scanned member. The housing houses the to-be-scanned member in the housing space to let the to-be-scanned member curve with a predetermined curvature.
According to an aspect of the present invention, it is possible to hold a to-be-scanned member on which an image is to be drawn with laser light, such that the to-be-scanned member curves with a predetermined curvature.
Embodiments of an image display apparatus are described below with reference to the accompanying drawings.
The image display apparatus 1 includes a light source unit (laser light source) 10, an optical deflector 11, a scanning mirror 12, a screen (to-be-scanned member) 13, a concave mirror 14, and a transparent reflective member 15. The transparent reflective member 15, which may be a front windshield of a vehicle for example, is irradiated with light, thereby enabling an observer to view a virtual image from the observer's eye point. The image display apparatus 1 makes navigation information (e.g., information about a velocity and traveled distance) necessary for driving a vehicle, visible via a front windshield (the transparent reflective member 15) of the vehicle, for example. In this case, the front windshield transmits a part of incident light and reflects at least a part of the remainder. The case in which the image display apparatus 1 is mounted on a vehicle (automobile) including a front windshield is described below as an example.
The light source unit 10 combines laser light for an image of three colors (R, G, and B) and emits the combined laser light. The combined laser light of the three colors is guided toward a reflecting surface of the optical deflector 11. The optical deflector 11, which is a micro electro mechanical systems (MEMS) fabricated by, for example, a semiconductor process as will be described later, includes a single micromirror that pivots on two perpendicular axes. The optical deflector 11 may alternatively be a mirror system including two mirrors, each of which pivots or rotates on a single axis. The optical deflector 11 deflects light beams of the combined laser light of the three colors emitted by the light source unit 10. The combined laser light deflected by the optical deflector 11 is reflected from the scanning mirror 12 to draw a two-dimensional image (intermediate image) on the screen 13.
The screen 13 has a function of making laser light diverge at a predetermined angle of divergence and has structure of a microlens array, for example, as will be described later. The screen 13 in this example is formed as a curved screen (curved structure). The light beams exiting from the screen 13 form a virtual image enlarged and displayed by the single concave mirror 14 and the transparent reflective member 15. That is, the image display apparatus 1 includes an enlarging optical system that enlarges an image area on the screen 13 scanned using the optical deflector 11. The part including the light source unit 10, the optical deflector 11, the scanning mirror 12, and the screen 13 may be referred to as an imager (image forming unit).
The concave mirror 14 is designed and arranged so as to cancel an optical distortion factor that is caused by the transparent reflective member 15 and causes horizontal lines of the intermediate image to be convex upward or downward. The image display apparatus 1 may alternatively be configured to include, separately, a partial-reflecting mirror (combiner) having the same function (partial reflection) as the transparent reflective member 15.
An observer (e.g., an operator who operates the mobile entity) views an enlarged virtual image I from an eye box 19 (which is an area near eyes of the observer) in the optical path of the laser light reflected from the transparent reflective member 15. The eye box 19 denotes a range where the enlarged virtual image I is visible without adjusting an eye point position. Specifically, the eye box 19 is equal to or smaller than the eye range of drivers for automobiles (JIS D0021). The reflected light enables the observer to view the enlarged virtual image I.
The imager (image forming unit) is described in detail below with reference to
As illustrated in
Coupling lenses 102r, 102g, and 102b reduce divergence of the laser light emitted by the laser diodes 101r, 101g, and 101b. After the divergence is reduced by the coupling lenses 102r, 102g, and 102b, the laser light beams of the respective colors are shaped (i.e., the diameters of the light beams are limited) by apertures 103r, 103g, and 103b.
The shaped laser light beams of the respective colors enter a beam combining prism (optical-path coupling member) 104. The beam combining prism 104 includes a dichroic film 105 that transmits R light and reflects G light and a dichroic film 106 that transmits R light and G light and reflects B light. Hence, the laser light beams of the colors R, G, and B are combined into a single light beam in the beam combining prism 104 and exit as the single light beam. The exiting laser light beam is converted into a “parallel beam” having a predetermined light beam diameter by a lens 107. This “parallel beam” is the pixel displaying beam LC.
The laser light beams of the colors R, G, and B, which are components of the pixel displaying beam LC, are intensity-modulated in accordance with image signals (i.e., in accordance with image data) representing a “two-dimensional color image” to be displayed. The intensity modulation may be performed using either a direct modulation method that directly modulates the semiconductor lasers or an external modulation method that modulates laser light beams emitted from the laser diodes. Light emission intensities of the laser diodes 101r, 101g, and 101b are modulated in accordance with image signals for the respective color components R, G, and B.
As illustrated in
The optical deflector 11 is not limited to this example, and alternatively may be two micromirrors (e.g., MEMS mirrors or galvanometer mirrors), each pivots on a single axis, combined such that the two micromirrors pivot in directions perpendicular to each other. The two-dimensionally-deflected pixel displaying beam LC impinges on the scanning mirror 12, from which the pixel displaying beam LC is reflected toward the screen 13.
As illustrated in
The scanning mirror 12 is designed so as to correct scan-line (scan-trajectory) bowing that occurs on the screen 13. The pixel displaying beam LC reflected from the scanning mirror 12 is deflected by the optical deflector 11 to impinge on and move translationally on the screen 13, thereby two-dimensionally scanning the screen 13. In other words, the screen 13 is two-dimensionally scanned (e.g., raster scan) with the pixel displaying beam LC in the main-scanning direction and the sub-scanning direction. This two-dimensional scan forms a “color image” as an intermediate image on the screen 13.
In this example, an effective scan area (which is also referred to as effective image area) having the shape into which the rectangle of the screen 13 is curved in the longitudinal direction undergoes two-dimensional scanning, whereby an intermediate image is formed on the effective scan area (see
A two-dimensional color image is formed as a “group of pixels each displayed at a corresponding instant” by the two-dimensional scanning with the pixel displaying beam LC. A “color image” is formed on the screen 13. The pixel displaying beam LC, with which the color image is formed, or, in other words, the light transmitted through the screen 13, impinges on the concave mirror 14 and is reflected therefrom.
The concave mirror 14 constitutes a “virtual-image-forming optical system”. The concave mirror 14 is designed and arranged to correct two-dimensional distortion which is caused by the transparent reflective member 15 inclined in relation to the horizontal plane and curved, and with which horizontal lines (side-to-side lines) of the virtual image is convex vertically, and two-dimensional distortion with which vertical lines (up-and-down lines) of the virtual image is convex horizontally.
The “virtual-image-forming optical system” forms the enlarged virtual image I of the “color image”. Hereinafter, the enlarged virtual image I may be also simply referred to as “the virtual image”. The a-direction indicated in
A structure for holding the screen 13 while curving the screen 13 with the predetermined curvature is described below.
The plane screen 22 is a flat-plate-like microlens array shaped into a thin sheet. The plane screen 22 is housed in housing space formed when the first holder 21 and the second holder 23 are joined together, is pinched between the first holder 21 and the second holder 23, and is thereby held while being curved with the predetermined curvature.
When pinched in a housing including the first holder 21 and the second holder 23, the plane screen 22, which is a flat plate having no curvature prior to being held, is brought into contact with each of a reference surface 212 of the first holder 21 and a reference surface 230 of the second holder 23.
Each of the reference surface 230 and the reference surface 212 has a curvature only in the X-direction. The curvatures are set such that r2>r1 holds, where r1 is the curvature of the reference surface 230 and r2 is the curvature of the reference surface 212. The space defined by the reference surface 230 and the reference surface 212 is the housing space for housing the plane screen 22 and is desirably uniform across the entire range in the X-direction of the reference surface 230 and the reference surface 212. The housing space desirably has a width (clearance) that is substantially uniform at least at and near a contact position between the plane screen 22, and the reference surface 230 or the reference surface 212.
The housing space is defined by the reference surface 230 and the reference surface 212 such that the housing space has a sufficient clearance in each of the X-direction and the Y-direction but has substantially no clearance in the optical axis direction. The first holder 21 and the second holder 23 are made of a material having higher rigidity than the plane screen 22 so that the first holder 21 and the second holder 23 can overcome a restoring (i.e., reforming to the original flat-plate shape) force of the plane screen 22. It is preferable that the first holder 21 and the second holder 23 are made of a black material and have a matte-finished surface property to make light reflection or diffusion by the first holder 21 and the second holder 23 less likely to occur.
The first holder 21 includes resin hooks 210a and 210b projecting from side surfaces of the first holder 21. The resin hooks 210a and 210b are caught in hole portions 232a and 232b in the second holder 23, thereby the first holder 21 and the second holder 23 are integrated together, and simultaneously the plane screen 22 is pressed and fixed.
While the relatively large clearance is provided in each of the X-direction and the Y-direction, substantially no clearance is left in the thickness direction of the plane screen 22. Accordingly, the plane screen 22 hardly moves but a margin that allows the plane screen 22 to expand (be elongated) in response to an environmental change is provided. Hence, an undesirable phenomenon, such as deformation or swell, can be prevented. Although the example where fastening is achieved using the resin hooks 210a and 210b has been described above, alternatively, the first holder 21 and the second holder 23 may be fixed using another means, such as screw fixation, a bonding material, or an adhesive.
Such a molded article needs to have a certain thickness (approximately 0.5 mm or more) due to problems regarding fluidity of a resin and/or the like. Although a flat-plate-like member can be molded relatively easily, it is difficult to manufacture a curved member that achieves a desired curvature with high accuracy. The curved screen 22a has a long side having a length of 100 mm or shorter and a short side having a length of 50 mm or shorter, for example. Bending in the longitudinal, X-direction can be performed relatively easily; however, when bent in the short, Y-direction, the bent amount may exceed elasticity limit and, in that case, cracking, tipping, or breakage is likely to occur.
Therefore, the curved screen 22a is molded into a curved shape close to a desired shape so that the long side can be deformed within the elastic deformation range but the short side will not be deformed. As in the first example, the ideal shape of the curved screen 22a is such that the reference surface 230 forms an incident surface (front side) and the reference surface 212 forms an emitting surface (back side).
The curved screen 22a is arranged between the first holder 21 and the second holder 23. The resin hooks 210a and 210b are caught in the hole portions 232a and 232b, causing the curved screen 22a to be pressed to conform to the reference surface 230 and the reference surface 212.
The first holder 21 and the second holder 23 have higher rigidity than the curved screen 22a, and hence the reference surface 230 and the reference surface 212 are not deformed when pressing. With the resin hooks 210a and 210b fitted in the hole portions 232a and 232b, the curved screen 22a is supported and fixed. As in the first example, housing space is defined by the first holder 21 and the second holder 23 such that the housing space has a clearance from the curved screen 22a in each of the X-direction and the Y-direction but has substantially no clearance in the optical axis direction.
The second holder 23a includes projections (contact portions) 234a to 234c on the periphery of an opening 235 in a reference surface 230a such that the projections 234a to 234c are in contact with the curved screen 22a. Although the number of the projections (234a to 234c) is three in this example, the number may be any number. Heights of the projections 234a to 234c are set such that the curved screen 22a conforms to the reference surface 212 of the first holder 21. The reference surface 230a may be of low accuracy but is configured such that the curved screen 22a separates (the shape of the curved screen 22a cannot change) largely. Further, the projections 234a to 234c may be provided on the first holder 21.
Similarly, the curved screen 22a and the second holder 23a are configured such that C>D holds, where D is the length in the Y-direction of the opening 235 in the second holder 23a and C is the dimension in the Y-direction of the curved screen 22a that is pressed and conforms to the reference surface 212, so that laser beams are surely transmitted through the curved screen 22a, and such that B>C holds, where B is the dimension in the Y-direction of the reference surface 212 of the first holder 21, so that the curved screen 22a is accommodated in the first holder 21 even when the curved screen 22a is elongated in the Y-direction by thermal expansion.
The projections 234a to 234c are located such that the projection 234a is substantially equidistant in the X-direction from the projection 234b and the projection 234c so that the curved screen 22a is pressed equally on the left and right. As for the Y-direction, the projections 234a to 234c are located outside the opening 235 but inside the outer contour of the curved screen 22a. According to this layout, even when the curved screen 22a is elongated in response to an environmental change, the elongation can be absorbed while supporting the curved screen 22a between the first holder 21 and the second holder 23a and consequently an adverse effect on an image is prevented.
Referring to
Surfaces where the holding member 24 and the curved screen 22a contact are shaped to substantially conform to an ideal shape of the curved screen 22a. Although the projections 242a is at one position in this example, alternatively, the projection 242a may be provided at a plurality of positions in a case where the plane screen 22 or the curved screen 22a does not conform to the reference surface. The curved screen 22a that is curved in relation to the holding member 24 is inserted.
PTL 1: Japanese Laid-open Patent Publication No. 2015-230329
Number | Date | Country | Kind |
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2016-116142 | Jun 2016 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2017/019432 | 5/24/2017 | WO | 00 |