The present application claims priority from Japanese application JP 2006-018364 filed on Jan. 27, 2006, the content of which is hereby incorporated by reference into this application.
The present invention concerns a display apparatus for displaying images by using electron-emitter elements and phosphors arranged in a matrix.
In a matrix electron-emitter display, intersections between groups of electrodes perpendicular to each other are defined as pixels, an electron-emitter element is disposed to each pixel, the amount of emitted electrons is controlled by controlling an applied voltage or a pulse width of pulses applied to each of the electron-emitter elements, the emitted electrons are accelerated in vacuum and then bombarded on the phosphor to emit light from the phosphor at the bombarded portion. The electron-emitter element includes those using a field emission type cathode, those using an MIM (Metal-Insulator-Metal) cathode, those using a carbon nanotube cathode, those using a diamond cathode, those using a surface-conduction electron-emitter element, and those using a ballistic electron surface-emitting electron source. As described above, the matrix electron emitter display means a cathode luminescent flat-panel display having an electron-emitter element and a phosphor in combination.
As shown in
The phosphor plate 602 has an acceleration electrode 122, and a high voltage at about 3 KV to 10 KV is applied to the acceleration electrode 122. Electrons emitted from the electron-emitter elements 301 are accelerated by the high voltage and then bombarded to the phosphor thereby exciting the phosphor to emit light.
Further, in the present specification, the thin-film electron-emitter has a structure of stacking a top electrode, an electron acceleration layer, and a base electrode and includes, for example, an MIM (Metal-Insulator-Metal) cathode, an MOS (Metal-Oxide-Semiconductor) electron source, and a ballistic electron surface-emitting electron source. The MOS electron emission source uses a semiconductor-insulator stacked film for the electron acceleration layer which is described, for example, in Japanese Journal of Applied Physics, Vo. 36, Part 2, No. 7B, pp. L939-L941 (1997). The ballistic surface electron emission source uses porous silicon or the like for the electron acceleration layer which is described, for example, in Japanese Journal of Applied Physics, Vo. 34, Part 2, No. 6A, pp. L705-L707 (1995). The thin-film electron emitter emits electrons accelerated in the electron acceleration layer into vacuum.
The matrix electron emitter display involves a problem that discharge occurs between the phosphor plate 602 and the cathode plate 601 by the phosphor screen voltage applied to the phosphor plate 602. The invention intends to provide a display apparatus of reducing the discharge.
In a matrix electron emitter display using the thin-film electron emitter, a phenomenon that the brightness changes gradually within a short period of time after switching from display images at a low luminosity to display images at a high luminosity has been observed. This is recognized to the human eyes as after images. “Short period time” means herein a range from several seconds to several minutes.
The invention intends to provide a display apparatus of reducing the after images.
The outline of typical examples among those disclosed in the present application is to be simply described as below.
A display apparatus including a display panel having a first substrate having a first group of plural electrodes parallel with each other and a second group of plural electrodes parallel with each other and crossing the first group of electrodes and a plurality of electron-emitter elements and a second substrate having phosphors and acceleration electrodes, and voltage supply means for supplying a phosphor screen voltage to the acceleration electrodes, in which the apparatus has a first step and a second step upon starting an image display operation of the display apparatus, the phosphor screen voltage is set lower in the first step than the phosphor screen voltage in the second step, electrons are emitted from the plurality of electron-emitter elements in the first step, the phosphor screen voltage is set to 3 kV or higher in the second step, electrons are emitted in accordance with image signals to be displayed from the electron-emitter elements, and the first step is conducted prior to the second step in view of time.
A display apparatus including a display panel having a first substrate having a first group of plural electrodes parallel with each other and a second group of plural electrodes parallel with each other and crossing the first group of electrodes and a plurality of electron-emitter elements and a second substrate having phosphors and acceleration electrodes, and voltage supply means for supplying a phosphor screen voltage to the acceleration electrode, in which the apparatus has a first step and a second step upon starting an image display operation of the display apparatus, the phosphor screen voltage is set lower in the first step than the phosphor screen voltage in the second step, electrons are emitted from the plurality of electron-emitter elements, the phosphor screen voltage is set to 3 kV or higher, and electrons are emitted in accordance with image signals to be displayed from the electron-emitter elements in the second step, and the first step is conducted prior to the second step in view of time, and the apparatus has a third step between the first step and the second step, and stops the electron emission from the plurality of electron-emitter elements in the third step.
A display apparatus including a display panel having a first substrate having a base electrode, an electron acceleration layer, and a top electrode and having a plurality of thin-film electron emitters for emitting electrons from the surface of the top electrode upon application of a voltage at such a polarity that the top electrode is at a positive voltage relative to the base electrode between the base electrode and the top electrode, and having a first group of a plurality of electrodes parallel with each other and a second group of a plurality of electrodes parallel with each other and crossing the first group of electrodes and a second substrate having phosphors and acceleration electrodes, and voltage supply means for supplying a phosphor screen voltage to the acceleration electrode, in which the apparatus has a first step and a second step upon starting an image display operation of the display apparatus, the phosphor screen voltage is set lower in the first step than the phosphor screen voltage in the second step, electrons are emitted from the plurality of the thin-film electron emitters, the phosphor screen voltage is set to 3 kV or higher, and electrons are emitted in accordance with image signals to be displayed from the thin-film electron emitters in the second step, and the first step is conducted prior to the second step in view of time.
A display apparatus including a display panel having a first substrate having a first group of a plurality of electrodes parallel with each other and a second group of electrodes parallel with each other and crossing the first group of the electrodes and a plurality of electron-emitter elements, and a second substrate having phosphors and acceleration electrodes, and voltage supply means for supplying a phosphor-screen voltage to the acceleration electrode, in which upon starting the image display operation of the display apparatus, electrons are emitted from the plurality of electron-emitter elements with a finite delay time after supply of the phosphor screen voltage to the acceleration electrodes.
A method of reducing discharge between the phosphor plate and the cathode plate in the matrix electron emitter display is to be described along with preferred embodiments. A method of reducing after images in the matrix electron emitter display using the thin-film electron emitter is to be described herein.
As a result of detailed measurement and study on the electron emission characteristics of the thin-film electron emitter, the present inventor has found that the after image phenomenon is generated by the following mechanism.
Further, the present inventor has found that the after image phenomenon is particularly remarkable in the thin-film electron emitter, the electron emission operation of which has been stopped for a long time. This is because electric charges trapped in the electron acceleration layer are decreased by discharging and dissipating when the electron emission operation has been stopped for a long time.
According to the invention, occurrence of vacuum discharge such as arc discharge or spark discharge can be reduced. Further, according to the invention, after images can be decreased in the display apparatus using the thin-film electron emitter for the electron-emitter element.
The display apparatus according to the invention is to be described more in details with reference to the preferred embodiments of the invention by way of several embodiments.
A first embodiment using the invention is to be described.
In the embodiment, a thin-film electron emitter is used as an electron-emitter element 301. More specifically, an MIM (Metal-Insulator-Metal) cathode is used.
The inside surrounded with a cathode plate 601, a phosphor plate 602, and a frame component 603 is evacuated. Spacers 60 for withstanding an atmospheric pressure are placed in a vacuum region. The shape, the number, and the placement of the spacers 60 are optional. Scan electrodes 310 are placed horizontally on the cathode plate 601, and data electrodes 311 are arranged in perpendicular thereto. Intersections between the scan electrodes 310 and the data electrodes 311 correspond to pixels. The pixel corresponds to a sub-pixel in the case of the color display apparatus.
In
In this embodiment, a thin-film electron emitter is used as the electron-emitter element 301. The electron emission regions 35 (region surrounded with the dotted line) are present at the region where the scan electrodes 310 and the top electrode bus lines 32 intersect and electrons are emitted from the region.
The constitution of a cathode plate 601 is as described below. A thin-film electron-emitter 301 (electron-emitter element 301 in this embodiment) comprising a base electrode 13, an insulator 12, and a top electrode 11 is constituted above an insulative substrate 14 such as made of glass. The top electrode bus lines 32 are electrically connected by way of top electrode bus line under-layer film 33 to the top electrodes 11 and act as a current feeding line to the top electrode 11. Further, in this embodiment, the top electrode bus lines 32 operate as the data electrodes 311.
A region where the electron-emitter elements 301 are arranged in a matrix (referred to as a cathode region 610) on the cathode plate 601 is covered with an inter-layer insulating film 410, on which the common electrode 420 is formed. The common electrode 420 comprises a stacked film of a common electrode film A 421 and a common electrode film B 422.
The common electrode is connected to the ground potential. The spacer 60 is in contact with the common electrode 420 and acts to flow the current flowing from the acceleration electrode 122 of the phosphor plate 602 by way of the spacer 60 and acts to flow electric charges charged in the spacer 60.
In
A method of preparing the cathode plate 601 is to be described with reference to
An Al alloy is formed as a material for the base electrode 13, for example, to a film thickness of 300 nm on an insulative substrate 14 such as made of glass. An Al—Nd alloy is used in this case. For forming the Al alloy film, a sputtering method, a resistive-heating evaporation method or the like is used. Then, the Al alloy film is fabricated into a stripe form by resist formation by photolithography and subsequent etching to form a base electrode 13. Any resist may be used so long as it is suitable to etching and any of wet etching or dry etching is possible for the etching. This is a state shown in
Then, a resist is coated and exposed with UV-rays to be patterned thereby forming a resist pattern 501 shown in
After removing the resist pattern 501, the surface of the base electrode 13, which has been covered with the resist is anodized to form an insulator 12. In this embodiment, the anodization voltage is set to 6V and thus the thickness of the insulator is 8 mm. This is a state shown in
Then, after forming the film of a top electrode bus line under-layer film 33 and top electrode bus lines 32, they are patterned to form the top electrode bus lines 32. The top electrode bus lines 32 also serve as the data electrodes 311. This is a state shown in
Then, the inter-layer insulative film 410 and a common electrode film A 421 are deposited (
Then, the electron-emission region 35 and the inter-layer insulative film at the periphery thereof are opened by etching. Then, the top electrode bus line 32 is also etched to form an opening (
The top electrode bus line under-layer film 33 is etched by the pattern in
For top electrode 11, a conductive film of about 10 nm thickness is used. In this embodiment, a stacked film of iridium (Ir), platinum (Pt), and gold (Au) is deposited to a total thickness of 6 nm.
As described above, since the inter-layer insulative film 410 is formed into the “overhung-like shape”, the top electrode 11 for each of the electron-emitter elements is electrically disconnected from the common electrode 420. Accordingly, it is not necessary to pattern the top electrode 11 by etching or the like. Accordingly, the electron-emitter element 301 is free from surface contamination with chemical reagents used in an etching process, and thus the electron emission characteristic of the electron-emitter element 301 is not degraded.
The top electrode 11 and the top electrode bus line 32 are electrically connected by way of the top electrode bus line under layer film 33. Since the top electrode bus line under-layer film 33 is as thin as about 10 nm, electrical connection can be obtained reliably even with a thin top electrode 11.
A cathode plate 601 of the constitution shown in
The constitution of a phosphor plate 602 is as described below. A black matrix 120 is formed to a transparent front plate 110 such as made of glass and, further, a red phosphor 114A, a green phosphor 114B, and a blue phosphor 114C are formed. Further, an acceleration electrode 122 is formed. The acceleration electrode 122 is formed with an aluminum film of about 70 nm to 100 nm thickness, and electrons emitted from the thin-film electron emitter 301 are accelerated by an acceleration voltage applied to the acceleration electrode 122 and when they are incident on the acceleration electrode, they transmit the acceleration electrode and hit against the phosphor 114 to emit light from the phosphor. Details for the method of preparing the phosphor plate 602 are described, for example, in JP-A No. 2001-83907
Between the cathode plate 601 and the phosphor plate 602., the spacers 60 are placed by an appropriate number. As shown in
The resistance value of the resistor 130 is set as described below. For example, in a display apparatus with a diagonal size of 51 cm (21 inch), the display area is 1240 cm2. In a case of setting the distance to 2 mm between the acceleration electrode 122 and the cathode, the electrical capacitance Cg between the acceleration electrode 122 and the cathode is about 550 pF. The resistor 130 may be set to 900 Ω or higher in order to obtain a time constant sufficiently longer than the generation time of vacuum discharge (about 20 nsec). It is set to 18 kΩ in this embodiment to make the time constant 10 μs.
At time t0, since each of the electrodes is at a voltage of 0, electrons are not emitted and, accordingly, phosphor 114 does not emit light.
At time t1, a scan pulse 750 at a voltage of VR1 is applied to a scan electrode 310R1 and a data pulse 751 at a voltage of +VC1 is applied to the data electrodes 311C1, C2. Since a voltage at (VC1-VR1) is applied between the lower electrode 13 and the upper electrode at dots (1, 1), (1, 2), electrons are emitted in vacuum 10 from the thin-film electron emitters of the two dots when (VC1-VR1) is set to higher than a threshold voltage for electron emission. In this example, VR1=−5 V and VC1=4.5 V. The emitted electrons are accelerated by a voltage applied to the acceleration electrode 122 and then hit against the phosphor 114 to emit light from the phosphor 114.
At time t2, when a voltage at VR1 is applied to the scan electrode 310R2 and a voltage at VC1 is applied to the data electrode 311C1, the dot (2, 1) is also lit. Further, at time t3, when a voltage at VR1 is applied to the scan-electrode 310R3 and voltage at VC1 is applied to the data electrode 311C3, the dot (3, 3) is lit in the same manner. As described above, when the voltage waveform shown in
As described above, desired image or information can be displayed by changing the signals applied to the data electrode 311. Further, images with gray scale can be displayed by properly changing the amplitude of the applied voltage VC to the data electrodes 311 in accordance with the image signals.
As shown in
In the description for
In the foregoing explanation, an operation method for a stationary operation period has been described in which images or information are displayed on the display apparatus. Then, a start-up sequence of starting the display operation for the display apparatus whose operation has been stopped is to be described with reference to
“Upon starting the display operation for the display apparatus” specifically means the instance at which a user turns on a power switch or turns on a display operation start-up switch for viewing a television display images (more precisely, a period from the turn-on of the switch till the operation of the stationary image display operation) at a user's place of use such as a home or office in a case of using the display apparatus, for example, as a television receiver.
When the switch for the image display apparatus is turned on at time t=0, the phosphor screen voltage Va is set to Va (A) The set voltage Va (A) is set to a voltage at which the phosphor screen does not emit light. It is usually set to: Va (A)=about 500 V to 3 kV. Then, the electron-emitter elements are operated from time t1 for a period where the phosphor screen voltage is set to Va (A) (that is, up to time t2). An average emission current for the period: t=t1 to t2 is defined as Ie(A).
The phosphor screen voltage Va is increased from Va (A) to Va (C) in the period: time t=t2 to t3 (period B). The voltage Va (C) is a phosphor screen voltage upon conducting stationary display operation which is usually set to about Va (C)=3 to 10 kV. In the period B, the operation of the electron-emitter element is once stopped. By stopping the electron emission till the phosphor screen voltage is stabilized to a constant voltage, distorted images, etc. are prevented from being displayed; therefore, this provides a more preferred mode.
After setting the phosphor screen to voltage Va (C) at time t3, the electron-emitter elements are operated in accordance with image signals to display images. In
A matrix electron-emitter display involves a problem that discharge occurs between the phosphor plate 602 and the cathode plate 601, and such discharge often occurred just after the start of the image display operation by switching on the display apparatus. This is because adsorbed materials in the display panel are released as gases in the panel by starting the electron emission and they collide with the electron and are ionized thereby leading to discharge. By using the sequence shown in
Further, in the period A, since the phosphor-screen voltage Va (A) is set to such a voltage that the phosphor does not emit light, it is not displayed as images and, accordingly, does not cause a trouble that unnecessary images are displayed. It is preferred to set Va (A) such that the luminous efficiency at the phosphor screen upon application of the phosphor-screen voltage Va (A) is ⅕ or less of the luminous efficiency upon application of Va (C), since unnecessary images are reduced to an acceptable level. It is further preferred to set the luminous efficiency at the phosphor screen upon application of the phosphor-screen voltage Va (A) to 1/10 or less of the luminous efficiency upon application of Va (C), since the displayed images in the period A is made further invisible.
With the reasons described below, application of the phosphor-screen voltage before the start-up of the operation of the electron-emitter elements is preferred. That is, the electron emitter elements are operated after the application of the phosphor-screen voltage or with some delay time t1 (t2>0) to the acceleration electrode 122.
In a case of operating the electron-emitter element in a state where the phosphor-screen voltage is at zero (V), while the emitted electrons are emitted in vacuum of the display panel 100, they are not captured to the acceleration electrode 122. The emitted electrons are deposited to an insulator or the dielectric portion, or contaminated particles in the panel to cause electric charge. When a high voltage is applied to the acceleration electrode 122 in this state, vacuum discharge tends to occur.
By electrically charging the surface contaminants of the electron-emitter elements, the electron emission characteristics of the electron-emitter elements may sometimes be degraded. By adopting the sequence of applying the phosphor-screen voltage before the operation of the electron-emitter elements, such problems can be overcome. In this embodiment, it is set as: t1=0.5 sec.
As apparent from the reasons described above, application of the phosphor-screen voltage before the operation of the electron-emitter elements is effective not only in a case of applying the phosphor-screen voltage stepwise as periods A, B, and C.
Also in a case of applying the phosphor-screen voltage stepwise as period A, B, and C, when the electron-emitter elements are operated in the period A with lapse of a delay time t1 after application of the phosphor-screen voltage Va (A) (that is t1>0), the effect of preventing vacuum discharge is further improved preferably. In this example, it is set as: t1=0.5 sec.
While the length for the periods A and B can be set optionally, it is typically set at t2=1 to 4 sec, (t3−t1)=about 1 to 3 sec.
In the embodiments described above, while description has been made to a case of using the thin-film electron emitter as the electron-emitter element 301, it will be apparent that the invention is effective also in a case of using other electron sources as the electron-emitter elements.
Since the purpose of the period A is to release the adsorption gas thereby reducing the subsequent generation of electric discharge, it is more effective to operate all the electron-emitter elements in the period: t=t1 to t2.
In this embodiment, description is to be made for the embodiment of decreasing after images which was the problem present so far in the display apparatus using the thin-film electron emitter.
The structure, manufacturing method and the wiring method to the driving circuit of the display panel used in this embodiment are identical with those in the first embodiment. Also the application voltage upon display operation for the images in accordance with image signals is as shown in
Then, a start-up operation sequence upon starting the display operation of the display apparatus whose operation has been stopped is to be described with reference to
When a switch of a display apparatus is turned on at time t=0, the phosphor-screen voltage Va is at first set to Va (A). The setting voltage Va (A) is set to such a voltage that the phosphor-screen does not emit light. It is usually set to about: Va (A)=500 V to 3 kV. Then, the electron-emitter element are operated for a period from time t1 for a period where the phosphor-screen voltage is set to Va (A) (that is, up to time t2) An average emitting current during the period: t=t1 to t2 is defined as Ie (A).
At the period: time t=t2 to t3 (period B), the phosphor-screen voltage Va is increased from Va (A) to Va (C). The voltage Va (C) is a phosphor-screen voltage upon conducting a stationary display operation, which is usually set to about: Va (C)=3-10 kV. In the period B, the operation of the electron emitter elements is once stopped. By stopping the electron emission till the phosphor-screen voltage is settled to a constant voltage as described above, distorted images, etc. are prevented from being displayed; therefore, this provides more preferred mode.
After setting the phosphor-screen voltage to Va (C) at time t3, the electron-emitter elements are operated in accordance with image signals to conduct image display. In
By the operation in accordance with the operation sequence in
It is preferred to set Va (A) such that the luminous efficiency at the phosphor screen upon application of the phosphor-screen voltage Va (A) is ⅕ or less of the luminous efficiency upon application of Va (C), since unnecessary images are reduced to an acceptable level. It is more preferred to set the luminous efficiency at the phosphor screen upon application of the phosphor-screen voltage Va (A) to 1/10 or less of the luminous efficiency upon application of Va (C), since the displayed images in the period A is made further invisible.
Since it is intended to utilize the period A, by operating electron-emitter elements in advance, to decrease the afterimage level in the period of displaying image signals (period (C)), it is more effective when all the electron-emitter elements are operated in the period A.
Further, since the effect of this embodiment is to accumulate electric charges beforehand in the traps in the electron acceleration layer 12 of the thin-film electron emitter, a further effect can be obtained when the intensity of the signals for driving the thin-film electron emitter in the period A is increased to some extent. Actually, more effect can be obtained when setting the application voltage (to the thin-film electron emitter) in the period A so as to flow a emission current of 50% or more of the maximum emission current value Ie (max) emitted from the thin-film electron emitter during image display operation.
While the length for the period A, B can be set optionally, it is typically set as t2=2 to 4 sec, (t3−t2)=about 1 to 3 sec.
Number | Date | Country | Kind |
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2006-018364 | Jan 2006 | JP | national |