1. Field of the Invention
The present invention relates to a flat panel type image display apparatus adapted to display an image in such a manner that electrons are made to be emitted from electron-emitting devices provided in a rear substrate, and that phosphor layers provided in a front substrate is excited by the electrons to emit light.
2. Description of the Related Art
In recent years, a field emission display (FED), a display apparatus including surface conduction type electron-emitting devices, and the like, have been known as flat display apparatuses having a vacuum envelope of a flat panel structure.
The FED and the display apparatus including surface conduction type electron-emitting devices have a vacuum envelope in which peripheral portions of front and rear substrates arranged opposite to each other at a predetermined interval via spacers are joined by a rectangular frame-like side wall, and the inside of which is evacuated.
Phosphor layers of three colors and a metal back covering the phosphor layer are formed over the inner surface of the front substrate. On the inner surface of the rear substrate, a number of electron-emitting devices as electron emission sources to make the phosphor layer excited and emit light, are arranged in correspondence with each pixel of the phosphor layer. Further, a getter film is formed over the inner surface of the front substrate in order to maintain a high vacuum inside the vacuum envelope.
A voltage higher by several kilovolts than the voltage of the electron-emitting device is applied to the metal back and the getter film, so that an electron beam emitted from the each electron-emitting device is accelerated by the electric field. Thus, the accelerated electron beam passes through the metal back and the getter film, so as to be irradiated to the corresponding phosphor layer. Thereby, the phosphor is excited and emits light so as to display a color image.
In this way, when the high voltage for accelerating the electron beam is applied between the front substrate and the rear substrate which are arranged close to each other, a problem of discharge often arises. When the discharge is caused, a large current flows through the discharge place to result in a problem that the electron-emitting device in the discharge place is damaged.
As a method for solving such a problem, there is known a technique to reduce the discharge damage by such a way that the metal back covering the phosphor layer of the front substrate is electrically divided into small regions, and the resistance between the divided regions is made high so as to suppress the current flowing at the time of the discharge (see Japanese Patent Laid-Open No. H10-326583). Further, a resistance value of the resistor electrically connected between the divided regions is disclosed in Japanese Patent Laid-Open No. 2006-185701.
There is considered a case of providing an electroconductive layer to which a voltage (anode voltage) for accelerating electrons is applied. Here, the electroconductive layer corresponds to one or both of the metal back and the getter. It is preferred that the metal back layer of the image display area is formed over the entire image display area from a viewpoint of making the luminance of a display image uniform. Further, it is preferred that the getter is uniformly formed over the entire image display area from a viewpoint of maintaining the degree of vacuum and a viewpoint of the uniform service life of the electron source.
The electroconductive layer may be arranged in required regions. However, it is difficult to form the electroconductive layer only in the required regions. For example, the electroconductive layer is formed into a desired shape by vapor deposition using a mask. However, since the mask cannot be brought into close contact with the substrate, it is not possible to set the deposition range of the electroconductive layer which is formed outside the image display area. It is possible to make the electroconductive layer surely formed at least in the region where the electroconductive layer must be arranged, by setting the forming region of the electroconductive layer large. The region where the electroconductive layer must be arranged is the image display area. However, it is difficult to make the electroconductive layer surely formed in the image display area, while preventing the electroconductive layer from being formed outside the image display area. Further, in the case where the electroconductive layer is uniformly formed, a large current flows at the time when a discharge is caused between the electroconductive layer and the rear substrate. Therefore, it is preferred that the electroconductive layer is not provided as one large electroconductive layer, but is provided by being divided into a plurality of electroconductive layers. Here, even when the electroconductive layer is formed outside the image display area, it is also preferred that the electroconductive layer outside the image display area is provided by being divided into a plurality of electroconductive layers. However, there is a problem that when the plurality of electroconductive layers are completely electrically isolated, the potential of the electroconductive layers becomes unstable. Therefore, the present inventors have performed investigation for the purpose of adopting a structure in which the plurality of conductive layers outside the image display area are electrically connected by resistors. Specifically, the present inventors have performed investigation about a structure in which mutually adjacent ones of electroconductive layers are made to overlap with respectively different portions of a common resistor, and to be electrically connected to the resistor. As a result of the investigation, it was found that a specific problem arises when the structure is adopted. The problem will be described below.
Therefore, an object of the present invention is to provide an image display apparatus in which the overlapping area between the electroconductive layer and the resistor outside the image display area is hardly influenced by the size of the forming region of the electroconductive layer.
In order to solve the above described problem, an image display apparatus according to the present invention is characterized by including: a front substrate having a plurality of phosphor layers and an electroconductive layer covering the plurality of phosphor layers; and a rear substrate having a plurality of electron-emitting devices for irradiating the plurality of phosphor layers with electrons, and characterized in that the front substrate has a plurality of electroconductive layers arranged outside of an image display area in which the plurality of phosphor layers are disposed on the front substrate, and has a resistor, in that mutually adjacent ones of the plurality of electroconductive layers arranged outside of the image display area overlap with respectively different portions of the resistor, to be electrically connected to the resistor, and in that the resistor has first and second regions arranged such that the image display area is closer to the first region rather than to the second region, and the second region is smaller area than the first region, per unit length in a direction of separating from the image display area.
According to the present invention, it is possible to reduce the influence due to the fact that the forming range of the conductive layer cannot be strictly determined.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
In the following, embodiments according to the present invention will be described with reference to the accompanying drawings.
First, a display apparatus including surface conduction type electron-emitting devices will be described as an example of a flat panel type display apparatus according to an embodiment of the present invention.
As shown in
Note that the front substrates 2 and the rear substrate 4 are degassed and baked in a vacuum atmosphere, and thereafter the substrates are sealed to each other with the side wall 6b sandwiched therebetween, so as to form the vacuum envelope 10. Prior to the sealing, a getter layer is formed over the entire inner surface of the front substrate 2 in the vacuum atmosphere, so that the high vacuum can be maintained after the formation of the panel.
When an image is displayed in the display apparatus 1, a voltage is applied between the element electrodes of the electron-emitting device 16 via the wirings 18, to enable an electron beam to be emitted from the electron emitting portion of an arbitrary one of the electron-emitting devices 16. At the same time, the electron beam is accelerated by an anode voltage applied to the image display area 50, so as to be irradiated to a phosphor screen. Thereby, a desired phosphor layer is excited and emits light so as to display the image.
An external region 51 outside of the image display area 50 is formed between the image display area 50 and the common electrode 24.
In the front substrate 2 according to the present invention, an electroconductive layer 35b is also formed in the external region 51 outside of the image display area 50 at the same time, in order to surely form the electroconductive layer 35a in the image display area 50. Needle-like ribs 61 having the same cross-sectional structure as that of the insulation rib 6 are formed in the external region 51 out side of the image display area 50. The electroconductive layer 35b of the external region 51 outside of the image display area 50 is divided by the elongated needle-like ribs 61 so as to be formed into a plurality of electroconductive layers. The needle-like rib 61 is connected to the insulation rib 6 in the image display area 50, and is extended sufficiently longer than an electroconductive layer forming area 9 formed in a sufficiently large range as compared with the image display area 50.
The adjacent electroconductive layers 35b are electrically connected by resistors 60. Here, the shape of the resistor 60 is described with reference to
As shown in
On the other hand,
Here, when the contact area between the resistor 60 and the electroconductive layer 35b in the case of
That is, according to the resistor 60 of the present embodiment, the influence of extension degree of the conductive layer 35b formed by vapor deposition is suppressed to be small, and at the same time, it is possible to secure a wide contact area between the electroconductive layer 35b of the image display area 50 and the resistor 60. For this reason, with the resistor 60 according to the present embodiment, it is possible to provide desired discharge resistance to the divided electroconductive layer in the external region 51 outside of the image display area 50.
Note that the shape of the resistor 60 may be, for example, the shape as shown in
As described above, in the image display apparatus according to the present invention, the area per unit length in the second region of the resistor for connecting the mutually adjacent electroconductive layers in the external region outside of the image display area 50 is smaller than the area per unit length in the first region of the resistor. By forming the resistor into such shape, it is possible to secure the contact area between the electroconductive layer and the resistor, and at the same time, to reduce the influence caused by the fact that vapor deposition range of the electroconductive layer is not defined.
In the following, the embodiments according to the present invention will be described by means of specific examples and with reference to
The light shielding layer 3 is formed as the lowermost layer on substantially the entire front substrate 2. Over the light shielding layer 3, there are formed the image display area 50, the metal back 23 which is formed so as to be greater by about several millimeters than the image display area 50, the common electrode 24 surrounding the periphery of the metal back 23, and the connecting resistor 25 which electrically connects metal back 23 and common electrode 24. The connecting resistors 25 are arranged in the same number as the number of the pixels of the image display area 50. Note that in the region where the metal back 23 is formed, the region formed to be larger by about several millimeters than the image display area 50 is the external region 51 outside of the image display area 50.
In the image display area shown in
In the external region 51 outside of the image display area 50, there exist needle-like ribs 61, the resistors Rx, the resistors 60, and the electroconductive layer 35b. The electroconductive layer 35b of the external region 51 out side of the image display area 50 is divided by the step caused by the needle-like rib 61. Therefore, one of the electroconductive layers 35b is surrounded by the needle-like rib 61 and the insulation rib 6. Further the mutually adjacent electroconductive layers 35b are electrically joined by the resistor 60 in the longitudinal direction in
Here, in the image display area 50, the resistor Rx was formed to be 50 kΩ, and the resistor Ry was formed to be 400 kΩ. In the external region 51 outside of the image display area, the resistor Rx of the external region 51 outside of the image display area 50 was formed to be 50 kΩ, and the resistor 60 was formed to be about 200 kΩ. As a result, it was possible to form the peripheral structure capable of obtaining constant discharge resistance irrespective of the deposition range variation of the electroconductive layer 35b.
In the present embodiment, the structure of the external region 51 outside of the image display area 50 is the same as that of example 1, but the structure in the image display area is different. That is, an electroconductive layer 35c provided over each phosphor as shown in
When the anode voltage is set as V=10 kV, the scanning line direction division number is set as n=540, and the emission current is set as I=5 μA, then Ry is set as Ry=600 kΩ, because R<1.1 MΩ. In view of the voltage generated at the time of discharge, Rx is set as Rx=300 kΩ. Note that the resistor which connects between the common electrode and the outermost metal back is set to 10 MΩ. Next, a method for manufacturing the present example will be described. A BM is formed on a glass substrate by lithography. Then, phosphors of respective colors are formed by printing. Next, a resistor material (ATO coated TiO2 based material) is formed by printing. Next, an aluminum film is formed by vapor deposition. Thereafter, the metal back is divided by photolithography and wet etching.
When the discharge current was measured in the above described constitution, the discharge current was reduced to 0.2 A at the anode voltage set as V=10 kV, without the divided portions being subjected to a dielectric breakdown and becoming electrically conducted. When such division is not performed, the discharge current reached a level of 100 A. Thereby, it was found that a significant effect of reducing the discharge current can be obtained by adopting the structure of the present example. Further, when the decrease in luminance due to the driving was investigated, the decrease in luminance due to the potential drop in the metal back was reduced to 3% or less, which is the level that could be hardly detected. Further, in this structure, the metal back is cut for every two pixels in the longitudinal direction, and hence it is possible to bring the metal back into tight contact with the Rx. As a result, adhesive force of the metal back is improved, so that the peeling due to Coulomb force is significantly reduced as compared with the case where the metal back is cut for each pixel. Further, by cutting the metal back for every two or more pixels in the scanning line direction, the number of divisions in the scanning line direction is reduced, and the potential decrease in the metal back due to the emission current is suppressed.
Further, the present inventors also similarly investigated the case where the common electrode is provided only on the upper one side of the pixel.
In this case, the resistance values of the resistors Rx and Ry were set to satisfy the relation: 0.1>nRI. When the anode voltage was set as V=10 kV, the scanning line direction division number was set as n=540, and the emission current was set as I=5 μA, then the resistance value R of the resistor Ry was set as R=200 kΩ because R<370 kΩ. Further, the resistance value R of the resistor Rx was set to 200 kΩ, and the resistance value of the resistor connecting the outermost pixel to the common electrode was set to 10 MΩ. When the measurement of the discharge current was also similarly performed in this case, the discharge current was 0.3 A. Further, the decrease in luminance was also reduced to the level that could be hardly detected.
Further, the spacer 8 for withstanding the atmospheric pressure was arranged on the resistor Rx. Since the portion of the resistor Ry is formed into a projecting and recessed shape, the shape may be deformed by the pressure of the spacer to generate particles. The resistor Rx is formed to be flat in the scanning line direction, and hence the above described problem can be avoided.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2006-348192, filed Dec. 25, 2006, and 2007-325808, filed Dec. 18, 2007, which are hereby incorporated by reference herein in their entirety.
Number | Date | Country | Kind |
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2006-348192 | Dec 2006 | JP | national |
2007-325808 | Dec 2007 | JP | national |
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