1. Field of the Invention
The present invention relates to an image formation apparatus which forms images on recording media by discharging ink from ink discharging orifices, and a control method thereof.
2. Description of the Related Art
Ink jet type image formation apparatuses, such as ink jet printers for example, have come into widespread use due to low running costs, the capability to print color images, small apparatus size, and so forth.
Such ink jet printers are arranged to record images by discharging minute amounts of ink from minute ink discharge orifices formed on an ink discharge face of a print head. This arrangement has a problem in that in the event that printing operations have not been performed for a long time, meaning that ink has not been discharged from the ink discharge orifices for a while, the ink adhering near the ink discharge orifices on the discharge face remaining from the previous printing operation may dry due to evaporation, increase in viscosity, and solidify, which makes correct ink discharging difficult.
Conventional arrangements to deal with this problem involve cleaning the print head by pressing a somewhat hard rubber blade against the ink discharge face of the print head, and sliding the blade over the ink discharge face, thereby removing (wiping) the ink which has adhered to the ink discharge face, increased in viscosity, and solidified. Along this line, Japanese Unexamined Patent Application Publication No. 57-34969 discloses a technique for attaching multiple blades to a rotating axis which is rotated, thereby further increasing the wiping effects.
However, such conventional art wipes the ink adhering to the ink discharge face by pressing the somewhat hard rubber blade against the ink discharge face of the print head, and sliding the blade over the ink discharge face, which places a great force on the ink discharge face, and may damage the ink discharge face.
Also, while the blade is solely dependent on the wiping effects, wiping alone may leave ink in the ink discharge orifices. Using multiple blades also has the same problems, in that the ink discharge face may be damaged, and that ink may be left in the ink discharge orifices.
The present invention has been made in order to deal with the above-described problems, and accordingly, it is an object to provide an image formation apparatus and a control method thereof with improved cleaning effects near the ink discharge orifices without damaging the ink discharge face, by bringing the perimeter face of the cleaning member into contact with the ink discharge face and moving, each time a predetermined number of sheets of the recording medium have images formed thereupon, or each time a predetermined amount of time elapses, following starting of the operations for forming images.
To achieve the above objects, according to a first aspect of the present invention, an image formation apparatus comprises: a cleaning member cylindrically formed of a material having elasticity; moving means for moving both the peripheral face of the cleaning member and the ink discharge face of the print head relative one to another, with both in contact one with another; and driving control means for controlling the driving of the moving means; wherein, each time a predetermined number of sheets of the recording medium have images formed thereupon following starting of the operations for forming images, the image formation operations are temporarily interrupted, and the moving means are driven under the control of the driving control means, and the peripheral face of the cleaning member is moved over the surface of the ink discharge face while in contact therewith, thereby suctioning the ink within the ink discharge orifices.
According to such a configuration, each time a predetermined number of sheets of the recording medium have images formed thereupon following starting of the operations for forming images, the image formation operations are temporarily interrupted, and the moving means are driven under the control of the driving control means, and the peripheral face of the cleaning member formed on a cylindrical shape of a material having elasticity is moved over the surface of the ink discharge face while in contact therewith, thereby suctioning and removing the ink within the ink discharge orifices by the elastic deformation of the cleaning member. Thus, cleaning effects near the ink discharge orifices are improved without damaging the ink discharge face of the print head.
The image formation apparatus may further comprise a cap member for storing the cleaning member therein and also protecting the ink discharge face of the print head, wherein opening and closing of the cap member is performed by driving the moving means such that the peripheral face of the cleaning member is relatively moved over the surface of the ink discharge face while in contact therewith in conjunction with the opening action of the cap member, and wherein the cap member is temporarily closed and then opened again during interruption of the image formation operations. Thus, the cap member stores the cleaning member therein and also protects the ink discharge face of the print head, and the cleaning member is relatively moved over the ink discharge face in conjunction with the opening action of the cap member. The ink within the ink discharge orifices is suctioned and removed by the elastic deformation of the cleaning member when moving.
Or, the image formation apparatus may further comprise a cap member for storing the cleaning member therein and also protecting the ink discharge face of the print head, wherein opening and closing of the cap member is performed by driving the moving means such that the peripheral face of the cleaning member is relatively moved over the surface of the ink discharge face while in contact therewith in conjunction with the closing action of the cap member, and wherein the cap member is temporarily closed and then opened again during interruption of the image formation operations. Thus, the cap member stores the cleaning member therein and also protects the ink discharge face of the print head, and the cleaning member is relatively moved over the ink discharge face in conjunction with the closing action of the cap member. The ink within the ink discharge orifices is suctioned and removed by the elastic deformation of the cleaning member when moving.
According to a second aspect of the present invention, an image formation apparatus comprises: a cleaning member cylindrically formed of a material having elasticity; moving means for moving both the peripheral face of the cleaning member and the ink discharge face of the print head relative one to another, with both in contact one with another; driving control means for controlling the driving of the moving means; and discharge control means for controlling discharge operations of ink from ink discharge orifices on the ink discharge face; wherein, each time a predetermined number of sheets of the recording medium have images formed thereupon following starting of the operations for forming images, the image formation operations are temporarily interrupted, and the moving means are driven under the control of the driving control means, and the peripheral face of the cleaning member is moved over the surface of the ink discharge face while in contact therewith, thereby suctioning the ink within the ink discharge orifices, and further wherein, following the cleaning member moving over the ink discharge face, under control of the discharge control means, preliminary discharge of ink from the ink discharge orifices is performed.
According to such a configuration, each time a predetermined number of sheets of the recording medium have images formed thereupon following starting of the operations for forming images, the image formation operations are temporarily interrupted, and the moving means are driven under the control of the driving control means, and the peripheral face of the cleaning member formed on a cylindrical shape of a material having elasticity is moved over the surface of the ink discharge face while in contact therewith, thereby suctioning the ink within the ink discharge orifices by the elastic deformation of the cleaning member, and further, following the cleaning member moving over the ink discharge face, under control of the discharge control means, preliminary discharge of ink from the ink discharge orifices is performed. Thus, cleaning effects near the ink discharge orifices are improved without damaging the ink discharge face of the print head, due to the suction of the ink within the ink discharge orifices, and the subsequent preliminary discharging of ink.
The image formation apparatus may further comprise a cap member for storing the cleaning member therein and also protecting the ink discharge face of the print head, wherein opening and closing of the cap member is performed by driving the moving means such that the peripheral face of the cleaning member is relatively moved over the surface of the ink discharge face while in contact therewith in conjunction with the opening action of the cap member, and wherein the cap member is temporarily closed and then opened again during interruption of the image formation operations. Thus, the cap member stores the cleaning member therein and also protects the ink discharge face of the print head, and the peripheral face of the cleaning member is relatively moved over the surface of the ink discharge face in conjunction with the opening action of the cap member. The ink within the ink discharge orifices is suctioned and removed by the elastic deformation of the cleaning member when moving, and following the cleaning member moving over the ink discharge face, the preliminary discharge of ink is performed from the ink discharge orifices.
Or, the image formation apparatus may further comprise a cap member for storing the cleaning member therein and also protecting the ink discharge face of the print head, wherein opening and closing of the cap member is performed by driving the moving means such that the peripheral face of the cleaning member is relatively moved over the surface of the ink discharge face while in contact therewith in conjunction with the closing action of the cap member, and wherein the cap member is temporarily closed and then opened again during interruption of the image formation operations.
Thus, the cap member stores the cleaning member therein and also protects the ink discharge face of the print head, and the cleaning member is relatively moved over the ink discharge face in conjunction with the closing action of the cap member. The ink within the ink discharge orifices is suctioned and removed by the elastic deformation of the cleaning member when moving, and following the cleaning member moving over the ink discharge face, the preliminary discharge of ink is performed from the ink discharge orifices.
According to a third aspect of the present invention, an image formation apparatus comprises: a cleaning member cylindrically formed of a material having elasticity; moving means for moving both the peripheral face of the cleaning member and the ink discharge face of the print head relative one to another, with both in contact one with another; driving control means for controlling the driving of the moving means; and discharge control means for controlling discharge operations of ink from ink discharge orifices on the ink discharge face; wherein, each time a predetermined number of sheets of the recording medium have images formed thereupon following starting of the operations for forming images, the image formation operations are temporarily interrupted, and discharge operations of ink from ink discharge orifices are performed under control of the discharge control means, whereby preliminary discharge of ink from the ink discharge orifices is performed.
According to such a configuration, each time a predetermined number of sheets of the recording medium have images formed thereupon following starting of the operations for forming images, the image formation operations are temporarily interrupted, and discharge operations of ink from ink discharge orifices are performed under control of the discharge control means, whereby preliminary discharge of ink from the ink discharge orifices is performed. Thus, cleaning effects near the ink discharge orifices are improved without damaging the ink discharge face of the print head.
The image formation apparatus may further comprise a cap member for storing the cleaning member therein and also protecting the ink discharge face of the print head, wherein opening and closing of the cap member is performed by driving the moving means such that the cleaning member and the print head are relatively moved in conjunction with the opening action of the cap member, and wherein the cap member is temporarily closed and then opened again during interruption of the image formation operations. The cap member thus stores the cleaning member therein and also protects the ink discharge face of the print head, and the cleaning member and the print head are relatively moved in conjunction with the opening action of the cap member.
Or, image formation apparatus may further comprise a cap member for storing the cleaning member therein and also protecting the ink discharge face of the print head, wherein opening and closing of the cap member is performed by driving the moving means such that the cleaning member and the print head are relatively moved in conjunction with the closing action of the cap member, and wherein the cap member is temporarily closed and then opened again during interruption of the image formation operations. The cap member thus stores the cleaning member therein and also protects the ink discharge face of the print head, and the cleaning member and the ink discharge face are relatively moved in conjunction with the closing action of the cap member.
According to a fourth aspect of the present invention, an image formation apparatus having a print head with an ink discharge face where rows of ink discharge orifices for each of a plurality of colors are provided, whereby ink is discharged from the ink discharge orifices so as to form an image on a recording medium, comprises: a cleaning member cylindrically formed of a material having elasticity; a cap member for storing the cleaning member therein and also protecting the ink discharge face of the print head; cap opening/closing means for opening and closing the cap member, so that the peripheral face of the cleaning member and the ink discharge face of the print head are moved relative one to another in a direction orthogonal to the rows of ink discharge orifices for each color, with both in contact one with another, in conjunction with the opening action of the cap member; driving control means for controlling the driving of the cap opening/closing means; and discharge control means for controlling discharge operations of ink from ink discharge orifices on the ink discharge face; wherein, each time a predetermined number of sheets of the recording medium have images formed thereupon following starting of the operations for forming images, the image formation operations are temporarily interrupted, and the cap opening/closing means are driven under the control of the driving control means to temporarily close the cap member and then reopen, and the peripheral face of the cleaning member is moved over the surface of the ink discharge face while in contact therewith, thereby suctioning the ink within the ink discharge orifices, and further wherein, following the cleaning member moving over the ink discharge face, under control of the discharge control means, preliminary discharge of ink from the ink discharge orifices is performed in the order of the rows of ink discharge orifices of each color on the ink discharge face which the cleaning member has passed over.
According to such a configuration, each time a predetermined number of sheets of the recording medium have images formed thereupon following starting of the operations for forming images, the image formation operations are temporarily interrupted, and the cap opening/closing means are driven under the control of the driving control means to temporarily close the cap member and then reopen, and the peripheral face of the cleaning member and the ink discharge face of the print head are moved relative one to another in a direction orthogonal to the rows of ink discharge orifices for each color while in contact with each other, thereby suctioning the ink within the ink discharge orifices due to the elastic deformation of the cleaning member when moving, in conjunction with the opening action of the cap member for storing the cleaning member cylindrically formed of a material having elasticity therein and also protecting the ink discharge face of the print head, and following the cleaning member moving over the ink discharge face, under control of the discharge control means, preliminary discharge of ink from the ink discharge orifices is performed in the order of the rows of ink discharge orifices of each color on the ink discharge face which the cleaning member has passed over. Thus, cleaning effects near the ink discharge orifices are improved without damaging the ink discharge face of the print head, due to the suction of the ink within the ink discharge orifices, and the subsequent preliminary discharging of ink.
According to a fifth aspect of the present invention, an image formation apparatus having a print head with an ink discharge face where rows of ink discharge orifices for each of a plurality of colors are provided, whereby ink is discharged from the ink discharge orifices so as to form an image on a recording medium, comprises: a cleaning member cylindrically formed of a material having elasticity; a cap member for storing the cleaning member therein and also protecting the ink discharge face of the print head; cap opening/closing means for opening and closing the cap member, so that the peripheral face of the cleaning member and the ink discharge face of the print head are moved relative one to another in a direction orthogonal to the rows of ink discharge orifices for each color, with both in contact one with another, in conjunction with the closing action of the cap member; driving control means for controlling the driving of the cap opening/closing means; and discharge control means for controlling discharge operations of ink from ink discharge orifices on the ink discharge face; wherein, each time a predetermined number of sheets of the recording medium have images formed thereupon following starting of the operations for forming images, the image formation operations are temporarily interrupted, and the cap opening/closing means are driven under the control of the driving control means to temporarily close the cap member and then reopen, and the peripheral face of the cleaning member is moved over the surface of the ink discharge face while in contact therewith, thereby suctioning the ink within the ink discharge orifices, and further wherein, following the cleaning member moving over the ink discharge face, under control of the discharge control means, preliminary discharge of ink from the ink discharge orifices is performed in the order of the rows of ink discharge orifices of each color on the ink discharge face which the cleaning member has passed over.
According to such a configuration, each time a predetermined number of sheets of the recording medium have images formed thereupon following starting of the operations for forming images, the image formation operations are temporarily interrupted, and the cap opening/closing means are driven under the control of the driving control means to temporarily close the cap member and then reopen, and the peripheral face of the cleaning member and the ink discharge face of the print head are moved relative one to another in a direction orthogonal to the rows of ink discharge orifices for each color while in contact with each other, thereby suctioning the ink within the ink discharge orifices due to the elastic deformation of the cleaning member when moving, in conjunction with the closing action of the cap member for storing the cleaning member cylindrically formed of a material having elasticity therein and also protecting the ink discharge face of the print head, and following the cleaning member moving over the ink discharge face, under control of the discharge control means, preliminary discharge of ink from the ink discharge orifices is performed in the order of the rows of ink discharge orifices of each color on the ink discharge face which the cleaning member has passed over. Thus, cleaning effects near the ink discharge orifices are improved without damaging the ink discharge face of the print head, due to the suction of the ink within the ink discharge orifices, and the subsequent preliminary discharging of ink.
According to a sixth aspect of the present invention, an image formation apparatus comprises: a cleaning member cylindrically formed of a material having elasticity; moving means for moving both the peripheral face of the cleaning member and the ink discharge face of the print head relative one to another, with both in contact one with another; and driving control means for controlling the driving of the moving means; wherein, each time a predetermined amount of time elapses following starting of the operations for forming images on the recording medium, the image formation operations are temporarily interrupted, and the moving means are driven under the control of the driving control means, and the peripheral face of the cleaning member is moved over the surface of the ink discharge face while in contact therewith, thereby suctioning the ink within the ink discharge orifices.
According to such a configuration, each time a predetermined amount of time elapses following starting of the operations for forming images, the image formation operations are temporarily interrupted, and the moving means are driven under the control of the driving control means, and the peripheral face of the cleaning member formed on a cylindrical shape of a material having elasticity is relatively moved over the surface of the ink discharge face while in contact therewith, thereby suctioning and removing the ink within the ink discharge orifices by the elastic deformation of the cleaning member when moving. Thus, cleaning effects near the ink discharge orifices are improved without damaging the ink discharge face of the print head.
The image formation apparatus may further comprise a cap member for storing the cleaning member therein and also protecting the ink discharge face of the print head, wherein opening and closing of the cap member is performed by driving the moving means such that the peripheral face of the cleaning member is relatively moved over the surface of the ink discharge face of the print head while in contact therewith in conjunction with the opening action of the cap member, and wherein the cap member is temporarily closed and then opened again during interruption of the image formation operations. Thus, the cleaning member is stored within the cap member and the ink discharge face of the print head is protected, and the cleaning member and the ink discharge face are moved relative one to another. The elastic deformation of the cleaning member at the time of this moving suctions and removes the ink within the ink discharge orifices.
Or, the image formation apparatus may further comprise a cap member for storing the cleaning member therein and also protecting the ink discharge face of the print head, wherein opening and closing of the cap member is performed by driving the moving means such that the peripheral face of the cleaning member is relatively moved over the surface of the ink discharge face of the print head while in contact therewith in conjunction with the closing action of the cap member, and wherein the cap member is temporarily closed and then opened again during interruption of the image formation operations. Thus, the cleaning member is stored within the cap member and the ink discharge face of the print head is protected, and the cleaning member and the ink discharge face are moved relative one to another. The elastic deformation of the cleaning member at the time of this moving suctions and removes the ink within the ink discharge orifices.
According to a seventh aspect of the present invention, an image formation apparatus comprises: a cleaning member cylindrically formed of a material having elasticity; moving means for moving both the peripheral face of the cleaning member and the ink discharge face of the print head relative one to another, with both in contact one with another; driving control means for controlling the driving of the moving means; and discharge control means for controlling discharge operations of ink from ink discharge orifices on the ink discharge face; wherein, each time a predetermined amount of time elapses following starting of the operations for forming images on the recording medium, the image formation operations are temporarily interrupted, and the moving means are driven under the control of the driving control means, and the peripheral face of the cleaning member is moved over the surface of the ink discharge face while in contact therewith, thereby suctioning the ink within the ink discharge orifices, and further wherein, following the cleaning member moving over the ink discharge face, under control of the discharge control means, preliminary discharge of ink from the ink discharge orifices is performed.
According to such a configuration, each time a predetermined amount of time elapses following starting of the operations for forming images, the image formation operations are temporarily interrupted, and the moving means are driven under the control of the driving control means, and the peripheral face of the cleaning member formed on a cylindrical shape of a material having elasticity is moved over the surface of the ink discharge face while in contact therewith, thereby suctioning the ink within the ink discharge orifices by the elastic deformation of the cleaning member, and further, following the cleaning member moving over the ink discharge face, under control of the discharge control means, preliminary discharge of ink from the ink discharge orifices is performed. Thus, cleaning effects near the ink discharge orifices are improved without damaging the ink discharge face of the print head, due to the suction of the ink within the ink discharge orifices, and the subsequent preliminary discharging of ink.
The image formation apparatus may further comprise a cap member for storing the cleaning member therein and also protecting the ink discharge face of the print head, wherein opening and closing of the cap member is performed by driving the moving means such that the peripheral face of the cleaning member is relatively moved over the surface of the ink discharge face of the print head while in contact therewith in conjunction with the opening action of the cap member, and wherein the cap member is temporarily closed and then opened again during interruption of the image formation operations. Thus, the cleaning member is stored within the cap member and the ink discharge face of the print head is protected, and the cleaning member and the ink discharge face are moved relative one to another. The elastic deformation of the cleaning member at the time of this moving suctions and removes the ink within the ink discharge orifices, and preliminary discharge of ink is performed form the ink discharge orifices following the cleaning member moving over the ink discharge face.
Or, the image formation apparatus may further comprise a cap member for storing the cleaning member therein and also protecting the ink discharge face of the print head, wherein opening and closing of the cap member is performed by driving the moving means such that the peripheral face of the cleaning member is relatively moved over the surface of the ink discharge face while in contact therewith in conjunction with the closing action of the cap member, and wherein the cap member is temporarily closed and then opened again during interruption of the image formation operations.
Thus, the cap member stores the cleaning member therein and also protects the ink discharge face of the print head, and the cleaning member is relatively moved over the ink discharge face in conjunction with the closing action of the cap member. The ink within the ink discharge orifices is suctioned by the elastic deformation of the cleaning member when moving, and following the cleaning member moving over the ink discharge face, the preliminary discharge of ink is performed from the ink discharge orifices.
According to an eighth aspect of the present invention, an image formation apparatus comprises: a cleaning member cylindrically formed of a material having elasticity; moving means for moving both the peripheral face of the cleaning member and the ink discharge face of the print head relative one to another, with both in contact one with another; driving control means for controlling the driving of the moving means; and discharge control means for controlling discharge operations of ink from ink discharge orifices on the ink discharge face; wherein, each time a predetermined amount of time elapses following starting of the operations for forming images on the recording medium, the image formation operations are temporarily interrupted, and discharge operations of ink from ink discharge orifices are performed under control of the discharge control means, whereby preliminary discharge of ink from the ink discharge orifices is performed.
Due to such a configuration, each time a predetermined amount of time elapses following starting of the operations for forming images on the recording medium, the image formation operations are temporarily interrupted, and discharge operations of ink from ink discharge orifices are performed under control of the discharge control means, whereby preliminary discharge of ink from the ink discharge orifices is performed. Thus, cleaning effects near the ink discharge orifices are improved without damaging the ink discharge face of the print head.
The image formation apparatus may further comprise a cap member for storing the cleaning member therein and also protecting the ink discharge face of the print head, wherein opening and closing of the cap member is performed by driving the moving means such that the peripheral face of the cleaning member and the ink discharge face of the print head are relatively moved with both in contact one with another in conjunction with the opening action of the cap member, and wherein the cap member is temporarily closed and then opened again during interruption of the image formation operations. Thus, the cap member stores the cleaning member therein and also protects the ink discharge face of the print head, and the cleaning member is relatively moved over the ink discharge face in conjunction with the closing action of the cap member.
Or, the image formation apparatus may further comprise a cap member for storing the cleaning member therein and also protecting the ink discharge face of the print head, wherein opening and closing of the cap member is performed by driving the moving means such that the peripheral face of the cleaning member and the ink discharge face of the print head are relatively moved with both in contact one with another in conjunction with the closing action of the cap member, and wherein the cap member is temporarily closed and then opened again during interruption of the image formation operations. Thus, the cap member stores the cleaning member therein and also protects the ink discharge face of the print head, and the cleaning member is relatively moved over the ink discharge face in conjunction with the closing action of the cap member.
According to a ninth aspect of the present invention, an image formation apparatus having a print head with an ink discharge face where rows of ink discharge orifices for each of a plurality of colors are provided, whereby ink is discharged from the ink discharge orifices so as to form an image on a recording medium, comprises: a cleaning member cylindrically formed of a material having elasticity; a cap member for storing the cleaning member therein and also protecting the ink discharge face of the print head; cap opening/closing means for opening and closing the cap member, so that the peripheral face of the cleaning member and the ink discharge face of the print head are moved relative one to another in a direction orthogonal to the rows of ink discharge orifices for each color, with both in contact one with another, in conjunction with the opening action of the cap member; driving control means for controlling the driving of the cap opening/closing means; and discharge control means for controlling discharge operations of ink from ink discharge orifices on the ink discharge face; wherein, each time a predetermined amount of time elapses following starting of the operations for forming images, the image formation operations are temporarily interrupted, and the cap opening/closing means are driven under the control of the driving control means to temporarily close the cap member and then reopen, and the peripheral face of the cleaning member is moved over the surface of the ink discharge face while in contact therewith, thereby suctioning the ink within the ink discharge orifices, and further wherein, following the cleaning member moving over the ink discharge face, under control of the discharge control means, preliminary discharge of ink from the ink discharge orifices is performed in the order of the rows of ink discharge orifices of each color on the ink discharge face which the cleaning member has passed over.
According to such a configuration, each time a predetermined amount of time elapses following starting of the operations for forming images, the image formation operations are temporarily interrupted, and the cap opening/closing means are driven under the control of the driving control means to temporarily close the cap member and then reopen, and the peripheral face of the cleaning member and the ink discharge face of the print head are moved relative one to another in a direction orthogonal to the rows of ink discharge orifices for each color while in contact with each other, thereby suctioning the ink within the ink discharge orifices due to the elastic deformation of the cleaning member when moving, in conjunction with the opening action of the cap member for storing the cleaning member cylindrically formed of a material having elasticity therein and also protecting the ink discharge face of the print head, and following the cleaning member moving over the ink discharge face, under control of the discharge control means, preliminary discharge of ink from the ink discharge orifices is performed in the order of the rows of ink discharge orifices of each color on the ink discharge face which the cleaning member has passed over. Thus, cleaning effects near the ink discharge orifices are improved without damaging the ink discharge face of the print head, due to the suction of the ink within the ink discharge orifices, and the subsequent preliminary discharging of ink.
Further, according to a tenth aspect of the present invention, an image formation apparatus having a print head with an ink discharge face where rows of ink discharge orifices for each of a plurality of colors are provided, whereby ink is discharged from the ink discharge orifices so as to form an image on a recording medium, comprises: a cleaning member cylindrically formed of a material having elasticity; a cap member for storing the cleaning member therein and also protecting the ink discharge face of the print head; cap opening/closing means for opening and closing the cap member, so that the peripheral face of the cleaning member and the ink discharge face of the print head are moved relative one to another in a direction orthogonal to the rows of ink discharge orifices for each color, with both in contact one with another, in conjunction with the closing action of the cap member; driving control means for controlling the driving of the cap opening/closing means; and discharge control means for controlling discharge operations of ink from ink discharge orifices on the ink discharge face; wherein, each time a predetermined amount of time elapses following starting of the operations for forming images on the recording medium, the image formation operations are temporarily interrupted, and the cap opening/closing means are driven under the control of the driving control means to temporarily close the cap member and then reopen, and the peripheral face of the cleaning member is moved over the surface of the ink discharge face while in contact therewith, thereby suctioning the ink within the ink discharge orifices, and further wherein, following the cleaning member moving over the ink discharge face, under control of the discharge control means, preliminary discharge of ink from the ink discharge orifices is performed in the order of the rows of ink discharge orifices of each color on the ink discharge face which the cleaning member has passed over.
According to such a configuration, each time a predetermined amount of time elapses following starting of the operations for forming images, the image formation operations are temporarily interrupted, and the cap opening/closing means are driven under the control of the driving control means to temporarily close the cap member and then reopen, and the peripheral face of the cleaning member and the ink discharge face of the print head are moved relative one to another in a direction orthogonal to the rows of ink discharge orifices for each color while in contact with each other, thereby suctioning the ink within the ink discharge orifices due to the elastic deformation of the cleaning member when moving, in conjunction with the closing action of the cap member for storing the cleaning member cylindrically formed of a material having elasticity therein and also protecting the ink discharge face of the print head, and following the cleaning member moving over the ink discharge face, under control of the discharge control means, preliminary discharge of ink from the ink discharge orifices is performed in the order of the rows of ink discharge orifices of each color on the ink discharge face which the cleaning member has passed over. Thus, cleaning effects near the ink discharge orifices are improved without damaging the ink discharge face of the print head, due to the suction of the ink within the ink discharge orifices, and the subsequent preliminary discharging of ink.
According to another aspect of the present invention, with a control method for an image formation apparatus, each time a predetermined number of sheets of the recording medium have images formed thereupon following starting of the operations for forming images, the image formation operations are temporarily interrupted, and the moving means are driven under the control of the driving control means, and the peripheral face of the cleaning member cylindrically formed of a material having elasticity is moved over the surface of the ink discharge face wherein ink discharge orifices are provided while in contact therewith, thereby suctioning the ink within the ink discharge orifices.
Thus, cleaning effects near the ink discharge orifices are improved without damaging the ink discharge face of the print head.
According to yet another aspect of the present invention, with a control method for an image formation apparatus, each time a predetermined number of sheets of the recording medium have images formed thereupon following starting of the operations for forming images, the image formation operations are temporarily interrupted, and the moving means are driven under the control of the driving control means, and the peripheral face of the cleaning member cylindrically formed of a material having elasticity is moved over the surface of the ink discharge face wherein ink discharge orifices are provided while in contact therewith, thereby suctioning the ink within the ink discharge orifices, and further wherein, following the cleaning member moving over the ink discharge face, under control of the discharge control means, preliminary discharge of ink from the ink discharge orifices is performed.
Thus, cleaning effects near the ink discharge orifices are improved without damaging the ink discharge face of the print head, due to the suction of the ink within the ink discharge orifices, and the subsequent preliminary discharging of ink.
According to yet another aspect of the present invention, with a control method for an image formation apparatus, each time a predetermined number of sheets of the recording medium have images formed thereupon following starting of the operations for forming images, the image formation operations are temporarily interrupted, and the discharge operations of ink from ink discharge orifices are performed under control of the discharge control means, whereby control is effected such that preliminary discharge of ink from the ink discharge orifices is performed.
Thus, cleaning effects near the ink discharge orifices are improved without damaging the ink discharge face of the print head.
According to yet another aspect of the present invention, with a control method for an image formation apparatus, each time a predetermined number of sheets of the recording medium have images formed thereupon following starting of the operations for forming images, the image formation operations are temporarily interrupted, and the cap opening/closing means are driven under the control of the driving control means to open the cap member, and the peripheral face of the cleaning member cylindrically formed of a material having elasticity is moved over the surface of the ink discharge face where rows of ink discharge orifices of each color are provided while in contact therewith, thereby suctioning the ink within the ink discharge orifices, and further wherein, following the cleaning member moving over the ink discharge face, under control of the discharge control means, preliminary discharge of ink from the ink discharge orifices is performed in the order of the rows of ink discharge orifices of each color on the ink discharge face which the cleaning member has passed over.
Thus, cleaning effects near the ink discharge orifices are improved without damaging the ink discharge face of the print head, due to the suction of the ink within the ink discharge orifices, and the subsequent preliminary discharging of ink.
According to yet another aspect of the present invention, with a control method for an image formation apparatus, each time a predetermined number of sheets of the recording medium have images formed thereupon following starting of the operations for forming images, the image formation operations are temporarily interrupted, and the cap opening/closing means are driven under the control of the driving control means to close the cap member, and the peripheral face of the cleaning member cylindrically formed of a material having elasticity is moved over the surface of the ink discharge face where rows of ink discharge orifices of each color are provided while in contact therewith, thereby suctioning the ink within the ink discharge orifices, and further wherein, following the cleaning member moving over the ink discharge face, under control of the discharge control means, preliminary discharge of ink from the ink discharge orifices is performed in the order of the rows of ink discharge orifices of each color on the ink discharge face which the cleaning member has passed over.
Thus, cleaning effects near the ink discharge orifices are improved without damaging the ink discharge face of the print head, due to the suction of the ink within the ink discharge orifices, and the subsequent preliminary discharging of ink.
According to yet another aspect of the present invention, with a control method for an image formation apparatus, each time a predetermined amount of time elapses following starting of the operations for forming images on the recording medium, the image formation operations are temporarily interrupted, and the moving means are driven under the control of the driving control means, and the peripheral face of the cleaning member cylindrically formed of a material having elasticity is moved over the surface of the ink discharge face wherein ink discharge orifices are provided while in contact therewith, thereby suctioning the ink within the ink discharge orifices.
Thus, cleaning effects near the ink discharge orifices are improved without damaging the ink discharge face of the print head.
According to yet another aspect of the present invention, with a control method for an image formation apparatus, each time a predetermined amount of time elapses following starting of the operations for forming images on the recording medium, the image formation operations are temporarily interrupted, and the moving means are driven under the control of the driving control means, and the peripheral face of the cleaning member cylindrically formed of a material having elasticity is moved over the surface of the ink discharge face wherein ink discharge orifices are provided while in contact therewith, thereby suctioning the ink within the ink discharge orifices, and further wherein, following the cleaning member moving over the ink discharge face, under control of the discharge control means, preliminary discharge of ink from the ink discharge orifices is performed.
Thus, cleaning effects near the ink discharge orifices are improved without damaging the ink discharge face of the print head, due to the suction of the ink within the ink discharge orifices, and the subsequent preliminary discharging of ink.
According to yet another aspect of the present invention, with a control method for an image formation apparatus, each time a predetermined amount of time elapses following starting of the operations for forming images on the recording medium, the image formation operations are temporarily interrupted, and discharge operations of ink from ink discharge orifices are performed under control of the discharge control means, whereby preliminary discharge of ink from the ink discharge orifices is performed.
Thus, cleaning effects near the ink discharge orifices are improved without damaging the ink discharge face of the print head.
According to yet another aspect of the present invention, with a control method for an image formation apparatus, each time a predetermined amount of time elapses following starting of the operations for forming images, the image formation operations are temporarily interrupted, and the cap opening/closing means are driven under the control of the driving control means to open the cap member, and the peripheral face of the cleaning member cylindrically formed of a material having elasticity is moved over the surface of the ink discharge face where rows of ink discharge orifices of each color are provided while in contact therewith, thereby suctioning the ink within the ink discharge orifices, and further wherein, following the cleaning member moving over the ink discharge face, under control of the discharge control means, preliminary discharge of ink from the ink discharge orifices is performed in the order of the rows of ink discharge orifices of each color on the ink discharge face which the cleaning member has passed over.
Thus, cleaning effects near the ink discharge orifices are improved without damaging the ink discharge face of the print head, due to the suction of the ink within the ink discharge orifices, and the subsequent preliminary discharging of ink.
According to yet another aspect of the present invention, with a control method for an image formation apparatus, each time a predetermined amount of time elapses following starting of the operations for forming images on the recording medium, the image formation operations are temporarily interrupted, and the cap opening/closing means are driven under the control of the driving control means to close the cap member, and the peripheral face of the cleaning member cylindrically formed of a material having elasticity is moved over the surface of the ink discharge face where rows of ink discharge orifices of each color are provided while in contact therewith, thereby suctioning the ink within the ink discharge orifices, and further wherein, following the cleaning member moving over the ink discharge face, under control of the discharge control means, preliminary discharge of ink from the ink discharge orifices is performed in the order of the rows of ink discharge orifices of each color on the ink discharge face which the cleaning member has passed over.
Thus, cleaning effects near the ink discharge orifices are improved without damaging the ink discharge face of the print head, due to the suction of the ink within the ink discharge orifices, and the subsequent preliminary discharging of ink.
Finally, closing the cap member following the image formation operations prevents drying and clogging of the ink discharge orifices of the print head.
The following is a detailed description of embodiments of the present invention, with reference to the attached drawings.
The ink jet head 1 discharges liquid ink by forming fine particles of the liquid ink using electro-thermal conversion or electromechanical conversion for example, and sprays the ink onto a recording medium such as recording paper. The ink jet head 1 comprises an ink cartridge 3, a print head 4, and a head cap 5, as illustrated in
The ink cartridge 3 is for storing one or multiple colors of ink therein, having a casing with a narrow and long shape extending in the width direction of the printer main unit 2 shown in
As shown in
The ink discharge face 6 is formed in a thin sheet by nickel electroforming using nickel and a material containing nickel for example, so rows of ink discharge orifices for the four colors of Y (yellow), M (magenta), C (cyan), and K (black) each extend in the longitudinal direction of the ink cartridge 3, thereby forming a four-color integrated line head.
Though omitted in the drawings, portions of the ink discharge face 6 where the rows of the ink discharge orifices for Y, M, C, and K are provided, and portions where protrusions covering head electrodes with resin on both sides of the ink discharge orifices, are formed in an undulated manner.
The head cap 5 is attached to the base side of the ink cartridge 3. This head cap 5 stores a later-described cleaning roller 7 therein, and also serves as a protecting cap member for covering the ink discharge face 6 of the print head 4 in order to prevent drying and clogging of the ink discharge orifices, and is formed in a narrow shape extending the same length of the casing of the ink cartridge 3. The shape is that of a shallow box with the upper face open, and is detachably mounted to the print head 4 so as to be relatively movable thereto.
The head cap 5 is moved in the directions of the arrows A and B orthogonal to the longitudinal direction of the ink discharge face 6 of the print head 4, being driven by moving means such as a motor or the like, and is removed from the ink cartridge 3 by moving in the direction of the arrow A and mounted the ink cartridge 3 by returning in the direction of the arrow B. The head cap 5 is formed of a hard resin or the like.
A cleaning roller 7 is provided on the inside of the head cap 5. The cleaning roller 7 serves as a cleaning member for cleaning the ink discharge face 6 of the print head 4, and is cylindrically formed of an elastic material, and attached in the longitudinal direction of the head cap 5 at one side portion of the head cap 5.
Accordingly, the cleaning roller 7 is parallel with the longitudinal direction of the ink discharge face 6 of the print head 4. The cleaning roller 7 moves in the direction of the arrow A along with the head cap 5, so as to clean the ink discharge face 6 of the print head 4.
Also, an ink receptacle 8 is provided on the inside of the head cap 5. This ink receptacle 8 is for receiving the ink from the preliminary discharging from the ink discharge orifices of the print head 4, and is arranged so as to receive the preliminary discharge ink with a part or all of the base face of the shallow box-shaped head cap 5.
Next, a specific example of the head cap 5 and the cleaning roller 7 will be described with reference to
As described above, the head cap 5 is moved in the directions of the arrows A and B which are orthogonal to the longitudinal direction of the ink discharge face 6 of the print head 4, and a positioning claw 12 is provided on the top of the side wall at the opposite side of the cleaning roller 7 as shown in
The cylindrical cleaning roller 7 is detachably held near a side wall on one side in the longitudinal direction at the print head 4 side of the head cap 5, so as to be in contact with the entire length of the ink discharge face 6 of the print head 4. That is to say, both edge portions of the cleaning roller 7 have pins 9 erected as shown in
The upper portion of the holding members 10 form pin receiving portions which are elastically opened and closed, so pressing the pins 9 from above onto the pin receiving portions causes the pin receiving portions to open and receive the pins 9, and then to close and hold the pins 9. In reverse, pulling the pins 9 upwards opens the pin receiving portions, whereby the pins 9 can be removed therefrom.
The cylindrical shape of the cleaning roller 7 is formed into a so-called crown shape, wherein the center portion in the longitudinal direction thereof is gradually greater in diameter, as shown in
Also, the portion of the cleaning roller 7 which comes into contact with the ink discharge face 6 is formed of an elastic material, such as rubber. The core of the cleaning roller 7 is formed of metal or hard resin or the like, but the perimeter portion from the core is formed of an elastic material, such as rubber, though the entire cleaning roller 7 may be formed of an elastic material, such as rubber, as well.
Floating springs 11 are introduced at the portion where the cleaning roller 7 is held by the head cap 5, as shown in FIG. 3. The floating springs 11 serve as means for forcing the cleaning roller 7 against the ink discharge face 6 of the print head 4, and are formed of a leaf spring formed in a general U-shape as viewed from the side, inserted below the pins 9 near the holding members 10.
Upon the force of the floating springs 11 acting on the pins 9 on either side, the cleaning roller 7 is forced against the ink discharge face 6 of the print head 4 with a uniform force.
Thus, as shown in
Also, the cleaning roller 7 is arranged so as to be rotated due to contact with the ink discharge face 6 of the print head 4. Accordingly, as shown in
Now, the cleaning action of the ink discharge face 6 of the print head 4 with the cleaning roller 7 will be described with reference to
First, in
As shown in
Next, as shown in
At this time, depending on the state of the force on the meniscus 16 which acts to draw the meniscus back toward the ink chamber (i.e., the negative force on the meniscus), the surface of the cleaning roller 7 may come into contact with the meniscus 16, and suction the ink 15.
Subsequently, as shown in
That is to say, as shown in
Accordingly, suction force acts to pull the ink remaining in the ink discharge orifice 13 in the direction towards the outer side of the print head 4 shown in
In this case, the cleaning roller 7 cylindrically formed of an elastic material such as rubber or the like is moved over the ink discharge face 6, so the ink discharge face 6 can be cleaned without damaging the protection layer of the ink discharge face 6 wherein head electrodes are covered with resin.
Now, while the cleaning roller 7 has been described as rotating due to the contact with the ink discharge face 6 of the print head 4, an arrangement may be made wherein the cleaning roller 7 does not rotate in the state of contact with the ink discharge face 6 but rather is fixed.
For example, with the arrangement in
Also, the arrangement may be such that the rotations of the cleaning roller 7 are restricted with a braking mechanism, so as to rotate while rubbing the ink discharge face 6 of the print head 4. As for an example of such a braking mechanism, in
In this case, the ink discharge face 6 is rubbed with the moving cleaning roller 7 which rotates somewhat, so not only liquid ink adhering to the ink discharge face 6 but also solidified and caked ink can also be cleaned without damaging the ink discharge face 6.
As shown in
Providing such an ink absorbent material 8′ as described above prevents splattering of ink discharged in the preliminary discharging from the print head 4 shown in
Accordingly, ink splattering during the preliminary discharge and re-adhering to the ink discharge face 6 can be prevented. Also, the ink discharged in the preliminary discharging can be easily cleaned by discarding the ink absorbent material 8′ from the ink receptacle 8 and laying a new ink absorbent material 8′.
Now, though the embodiments shown in
Next, preliminary discharge of ink from the ink discharge orifices of the print head 4 will be described. Preliminary discharge is ejecting ink within the ink discharge orifices before printing characters or images by suctioning for example, to prevent the ink within the ink discharge orifices from evaporating and drying, which leads to increased viscosity or hardening as described above, which could lead to difficulties in normal ink discharging.
The preliminary discharging of ink is performed toward the ink receptacle 8 of the head cap 5 from the ink discharge orifices, following cleaning the ink discharge face 6 with the cleaning roller 7. For example, ink droplets are discharged from the ink discharge orifices under a frequency of around 10 kHz several times, thus effecting preliminary discharging.
In
Accordingly, as shown in
The means for detecting the timing of the preliminary discharging comprise a position detecting sheet 17 provided on the lower face of the head cap 5, and a photo-electric switch 18 provided within the printer main unit 2 shown in
The position detecting sheet 17 is for checking the corresponding position with the ink discharge face 6 for each color of the print head 4, at the time of the head cap 5 moving in the direction of the arrow A. For example, patterns of different brightness are formed according to the array pitch of the ink discharge face 6 for the colors Y, M, C, and K, with the array of the pattern being opposite to the direction of the colors Y, M, C, and K, on the ink discharge face 6.
Also, in the initial state of the head cap 5 moving, the pattern array on the side of the position detecting sheet 17 is offset backwards, in the direction of the arrow A.
The photo-optical switch 18 is for detecting the brightness of the position detecting sheet 17 which moves along with the head cap 5, and comprises a light-emitting portion 18a of a light-emitting diode (LED) for example, and a photo receptor 18b of a photo diode, formed integrally. The pattern of brightness on the position detecting sheet 17 is arranged such that the reflectivity changes according to the wavelength of light emitted from the light-emitting unit 18a, and the photo receptor 18b is sensitive to the wavelength of the reflected light.
Due to such a configuration, at the time that the head cap 5 moves in the direction of the arrow A, the photo-optical switch 18 detects the position of the position detecting sheet 17 upon the position detecting sheet 17 passing in front of the photo-optical switch 18, so that the position as to the ink discharge face 6 for the colors Y, M, C, and K can be confirmed.
Thus, the timing can be controlled such that preliminary discharge of ink is executed from each of the ink discharge orifices in sequence, immediately after executing cleaning of the ink discharge face 6 for each of the colors by the cleaning roller 7, using the knowledge of the position of the cleaning roller 7 which moves along with the head cap 5. Thus, the ink from the preliminary discharging is received by the ink receptacle 8 in a sure manner.
The rotations of the cleaning roller 7 from the motor are in the same direction as the direction of movement of the head cap 5 indicated by the arrow A in
Also, arranging for the moving speed v1 of the head cap 5 to greater than the circumferential speed v2 of the cleaning roller 7 also generates a rubbing force between the ink discharge face 6 of the print head 4 and the perimeter of the cleaning roller 7, so the ink discharge face 6 can be cleaned in a sure manner.
Or, as shown in
Thus, with the embodiment shown in
The control unit 41 serves as driving control means for controlling the driving of a later-described cap opening/closing motor 46 for opening and closing the head cap 5, and discharge control means for controlling the ink discharging actions of the ink discharge orifices of the print head 4, and comprises ROM 44 for storing various types of information and control programs therein, and a CPU 45 for sending various types of control commands based on the control programs read from the ROM 44, so as to control the later-described mechanism driving unit 42 and head driving unit 43.
Also, the mechanism driving unit 42 drives the cap opening/closing motor 46 for opening and closing the head cap 5, and a sheet supply/discharge motor 47 for supplying and discharging sheets serving as the recording medium. Note that the cap opening/closing motor 46 serves as the moving means for moving the outer circumference of the cleaning roller 7 and the ink discharge face 6 of the print head 4 relative one to another, with both in contact with each other.
Further, the head driving unit 43 is for driving elements provided to the ink discharge faces 6 of the print head 4, for discharging the ink from the ink discharging orifices provided thereon, for sending driving signals to each of the yellow electro-thermal conversion means 48, magenta electro-thermal conversion means 49, cyan electro-thermal conversion means 50, and black electro-thermal conversion means 51, each configured of heat-generating resistors, for example.
The control device unit 40 configured thus externally acquires print signals indicating the operations for image formation with the control unit 41, inputs detection signals from the photo-electric switch 18 shown in
First, in step S1 in
Next, in step S3, the cleaning roller 7 cleans the ink discharge face 6 in conjunction with the opening action of the head cap 5, and preliminary discharge of ink is performed by the control unit 41 sending preliminary discharge signals to the head driving unit 43.
Next, in step S4, confirmation is made that the head cap 5 has reached the retracted position, and in step S5, the printing operations are started. Then in step S6, the number of sheets printed is counted by a counter within the control unit 41 that has been omitted in the drawings, and in the event that the count reaches a predetermined number of sheets in step S7, the printing operations are temporarily interrupted, and an action is performed at this time to temporarily close the head cap 5 and then open it again.
At this time, the cleaning and preliminary discharge of the ink discharge face 6 is performed in the same way as with step S3, in conjunction with the opening action of the head cap 5. Upon the cleaning and preliminary discharge of the ink discharge face 6 ending, the counter is reset, and the printing operations are resumed.
In step S8, confirmation is made regarding whether or not the printing operations have ended. In the event that the printing operations have ended, the operating unit 41 sends a cap closing trigger signal to the mechanism driving unit 42 to drive the cap opening/closing motor 46, thereby closing the head cap 5 (step S9), and the flow returns to the initial state in step S1. In the event that the printing operations have not ended in step S8, the flow returns to step S6, and the steps S6 through S8 are repeated until the printing operations end. Subsequently, the above operations are repeated according to input of print signals.
Next, the series of cleaning operations by the cleaning roller 7 and the head cap 5 with the image formation apparatus configured as described above will be described with reference to
First, 11A illustrates an initial state wherein the head cap 5 is closed as to the ink cartridge 3. The ink jet head 1 is stored in the printer main unit 2 as shown in
The head cap 5 then moves in the direction indicated by the arrow A as to the ink cartridge 3, and the cleaning roller 7 is rotated in the state of being pressed against the ink discharge face 6 of the print head 4, or rotates with the rotations restricted by the braking mechanism or stationary due to having been fixed, or rotates by being driven by a motor in the forward or reverse direction; and in any of these cases, the cleaning roller 7 moves over the ink discharge face 6 of the print head 4 in contact therewith, regardless of the direction or speed or presence/absence of rotations.
In this state, let us say that the yellow ink discharge face 6, of the ink discharge faces 6 of the print head 4 shown in
Next, as shown in
Thus, as shown in
Upon the cleaning of the ink discharge face 6 for each color and the preliminary discharging ending as shown in
Next, following image formation for a predetermined number of sheets ending, a head cap closing signal is sent, the head cap 5 moves in the direction of the arrow B relative to the ink cartridge 3, and temporarily enters a closed state such as shown in
At this time, in conjunction with the opening/closing action of the head cap 5, the cleaning roller 7 cleans the ink discharge face 6 of the print head 4 by relatively moving in the state of the outer circumference thereof being in contact therewith, and preliminary discharge is performed for the ink discharge orifices. In this case, the cleaning roller 7 is not in contact with the ink discharge face 6 when the head cap 5 is returning in the direction indicated by the arrow B, nor is the ink discharge face 6 cleaned.
This operations is repeated, and upon the printing operations ending, the head cap 5 returns to the initial state of being closed to the ink cartridge 3, and awaits subsequent commands for printing characters or images.
Now, while description of the interruption of printing operations made with reference to
Also, there may be cases wherein the head cap 5 moves in the directions indicated by the arrows A and B, without the cleaning head 7 in contact with the ink discharge face 6. In this case, the ink discharge face 6 is not cleaned with the cleaning roller 7, and only preliminary discharge of ink is performed into the head cap 5.
At this time, there also is a sequence wherein preliminary discharge of ink is performed at the point of the head cap 5 returning from the retracted position shown in
Also, there may be cases wherein preliminary discharge of ink is performed regardless of the opening/closing actions of the head cap 5 at the retracted position shown in
Though description has been made with reference to FIG. 10 and
First, in step S11 in
Next, in step S13, confirmation is made that the head cap 5 has reached the retracted position, and in step S14, the printing operations are started. Then in step S15, the number of sheets printed is counted by a counter within the control unit 41 that has been omitted in the drawings, and in the event that the count reaches a predetermined number of sheets, the printing operations are temporarily interrupted in step S16, and an action is performed at this time to temporarily close the head cap 5 and then open it again.
At this time, the cleaning and preliminary discharge of the ink discharge face 6 is performed in conjunction with the closing action of the head cap 5, and preliminary discharge of ink is performed by the control unit 41 sending a preliminary discharge signal to the head driving unit 43. Upon the cleaning and preliminary discharge of the ink discharge face 6 ending, the counter is reset, and the printing operations are resumed.
In step S17, confirmation is made regarding whether or not the printing operations have ended. In the event that the printing operations have ended, the operating unit 41 sends a cap closing trigger signal to the mechanism driving unit 42 to drive the cap opening/closing motor 46, thereby starting the closing action of the head cap 5 (step S18), and in step S19, cleaning of the ink discharge face 6 and preliminary discharge of ink is performed. Then, the flow returns to the initial state in step S11. In the event that the printing operations have not ended in step S17, the flow returns to step S15, and the steps S15 through S17 are repeated until the printing operations end. Subsequently, the above operations are repeated according to input of print signals.
In this case as well, an arrangement may be made wherein only cleaning of the ink discharge face 6 by the cleaning roller 7 is performed without preliminary discharge of ink being performed, or an opposite arrangement wherein only preliminary discharge of ink is performed without cleaning of the ink discharge face 6 by the cleaning roller 7 being performed.
Also, an arrangement may be made wherein, as with FIG. 10 and
First, in step S21 in
Next, in step S23, the cleaning roller 7 cleans the ink discharge face 6 in conjunction with the opening action of the head cap 5, and preliminary discharge of ink is performed by the control unit 41 sending preliminary discharge signals to the head driving unit 43.
Next, in step S24, confirmation is made that the head cap 5 has reached the retracted position, and in step S25, the printing operations are started. Then in step S26, the amount of time from the starting of printing operations is counted by a timer within the control unit 41 that has been omitted in the drawings, and after a predetermined amount of time elapses, in step S27, the printing operations are temporarily interrupted, and an action is performed at this time to temporarily close the head cap 5 and then open it again. At this time, the cleaning and preliminary discharge of the ink discharge face 6 is performed in the same way as with step S23, in conjunction with the opening action of the head cap 5. Upon the cleaning and preliminary discharge of the ink discharge face 6 ending, the timer is reset, and the printing operations are resumed.
In step S28, confirmation is made regarding whether or not the printing operations have ended. In the event that the printing operations have ended, the control unit 41 sends a cap closing trigger signal to the mechanism driving unit 42 to drive the cap opening/closing motor 46, thereby closing the head cap 5 (step S29), and the flow returns to the initial state in step S21. In the event that the printing operations have not ended in step S28, the flow returns to step S26, and the steps S26 through S28 are repeated until the printing operations end. Subsequently, the above operations are repeated according to input of print signals.
In this case as well, an arrangement may be made wherein only cleaning of the ink discharge face 6 by the cleaning roller 7 is performed without preliminary discharge of ink being performed, or an opposite arrangement wherein only preliminary discharge of ink is performed without cleaning of the ink discharge face 6 by the cleaning roller 7 being performed.
Though description has been made with reference to
First, in step S31 in
Next, in step S33, confirmation is made that the head cap 5 has reached the retracted position, and in step S34, the printing operations are started. Then in step S35, the amount of time from the starting of printing operations is counted by a timer within the control unit 41 that has been omitted in the drawings, and in the event that after a predetermined amount of time elapses, the printing operations are temporarily interrupted in step S36, and an action is performed at this time to temporarily close the head cap 5 and then open it again.
At this time, the cleaning of the ink discharge face 6 by he cleaning roller 7 is performed in conjunction with the closing action of the head cap 5, and preliminary discharge of ink is performed by the control unit 41 sending a preliminary discharge signal to the head driving unit 43. Upon the cleaning and preliminary discharge of the ink discharge face 6 ending, the timer is reset, and the printing operations are resumed.
In step S37, confirmation is made regarding whether or not the printing operations have ended. In the event that the printing operations have ended, the control unit 41 sends a cap closing trigger signal to the mechanism driving unit 42 to drive the cap opening/closing motor 46, thereby starting the closing action of the head cap 5 (step S38), and in step S39, cleaning of the ink discharge face 6 and preliminary discharge of ink is performed. Then, the flow returns to the initial state in step S31. In the event that the printing operations have not ended in step S37, the flow returns to step S35, and the steps S35 through S37 are repeated until the printing operations end. Subsequently, the above operations are repeated according to input of print signals.
In this case as well, an arrangement may be made wherein only cleaning of the ink discharge face 6 by the cleaning roller 7 is performed without preliminary discharge of ink being performed, or an opposite arrangement wherein only preliminary discharge of ink is performed without cleaning of the ink discharge face 6 by the cleaning roller 7 being performed.
Next, the overall configuration and operations of the image formation apparatus described above, which is an ink jet printer, will be described with reference to FIG. 1 and
The ink jet head 1 discharges liquid ink by forming fine particles of the liquid ink using electro-thermal conversion or electromechanical conversion for example, and sprays the ink onto a recording medium such as recording paper, and is configured as already described with reference to
The printer main unit 2 is for mounting the ink jet head 1 at a predetermined position so as to function as an ink jet printer, and comprises a recording sheet tray, recording sheet transporting system, action driving system, overall control circuit unit, and so forth. Note that the reference numeral 21 in
The head mounting/detaching mechanism 19 is for fixing the ink jet head 1 to the predetermined position on the printer main unit 2 and to disengage the fixing thereof, and comprises a bar member which is long sideways, configured such that the ink jet head 1 is inserted into a predetermined position formed of a recess provided on the center portion of the printer main unit 2 for example, with the top face of the ink jet head 1 then being pressed down by the bar member.
This bar member extends over the entire width direction of the printer main unit 2, and is arranged so as to be raised vertically or to be laid down horizontally. The ink jet head 1 is stored in the recess on the printer main unit 2 in the direction indicated by the arrow H, in the state of the bar member being vertically erected as shown in
The head cap opening/closing mechanism 20 moves the head cap 5 relatively as to the print head 4 (see
Further, as shown in
Note that the head cap opening/closing mechanism 20 is not restricted to an arrangement such as described above therein the rack 22 and pinion 23 mesh, and may rather be an arrangement wherein rubber rollers for example are pressed against both side faces of the head cap 5 with the rubber rollers being driven by a motor through a driving shaft, so as to move the head cap 5 in the direction indicated by the arrow A by friction between the head cap 5 and the rubber rollers.
Next, a specific mechanism and actions for fixing the ink jet head 1 to the predetermined position of the printer main unit 2 shown in FIG. 1 and moving the head cap 5 relative to the print head 4 (see
First,
In this state, the head mounting/detaching mechanism 19 is pressed down in the direction indicated by the arrow J in
Next, the head cap opening/closing mechanism 20 shown in
Subsequently, as shown in
Upon the ink discharge faces 6 of each of the colors being cleaned and preliminary discharging ending, the head cap 5 moves all the way in the direction of the arrow A over the movement track P, moves somewhat upwards as shown in
Now, recording sheets pass below the print head 4 provided on the bottom of the ink cartridge 3 in
Upon printing operations ending in this state, the head cap 5 moves from the retracted position shown in
Also, each time a predetermined number of sheets are printed or each time a certain amount of time elapses following starting the printing operations, operations are performed for temporarily moving the head cap 5 in the direction indicated by the arrow B in
In
Now, in the event that the electric power source of the printer is cut off for some reason in the state that the head cap 5 is in the retracted position shown in
Accordingly, in order to prevent such a situation, an interlocking mechanism may be provided wherein, in the event that the electric power source of the printer is cut off for some reason, the head cap 5 at the retracted position automatically returns to the initial state shown in
Thus, according to the image formation apparatus of the present invention, each time a predetermined number of sheets are printed or each time a certain amount of time elapses following starting the printing operations, the printing operations are temporarily interrupted, the head cap 5 is temporarily closed and then reopened, and in conjunction with the opening action of the head cap 5 or the closing action thereof, the cylindrical cleaning roller 7 formed of an elastic material is moved over the ink discharge face 6 so as to suction the ink within the ink discharging orifices, following which preliminary discharge from the ink discharging orifices is performed, thereby improving the effects of cleaning around the ink discharging orifices without damaging the ink discharge face 6. Also, the effects of cleaning around the ink discharging orifices can be improved when executing print jobs with a great number of pages or consecutively executing many print jobs.
Now, the ink jet printer described with reference to FIG. 1 and
In
As shown in
Subsequently, moving the tray 29 in the direction indicated by the arrow R causes the ink cartridge 3 to be move relative to the head cap 5 direction indicated by the arrow R, and consequently, the head cap 5 opens. At the same time, the ink discharge face 6 of the print head 4 is cleaned by the operations shown in
Now, each time a predetermined number of sheets are printed following starting printing operations, the printing operations are temporarily interrupted, and at this time, the ink cartridge 3 is moved in the direction opposite to arrow R relative to the head cap 5 so as to temporarily close the head cap 5, following which the ink cartridge 3 moves in the direction of the arrow R relative to the head cap 5 so as to temporarily reopen the head cap 5.
At this time, cleaning of the ink discharge face 6 and preliminary discharge is performed in conjunction with the relative opening action of the head cap 5. Upon completion of cleaning of the ink discharge face 6 and preliminary discharge, the printing operations resume.
Upon completion of the printing operations, the ink cartridge 3 is moved in the direction opposite to arrow R relative to the head cap 5, so as to assume the initial state wherein the head cap 5 is closed. With the present embodiment, when the ink cartridge 3 returns in the direction to close the head cap 5, neither cleaning of the ink discharge face 6 of the print head 4 nor preliminary discharge of ink is performed. However, arrangements may be made wherein cleaning of the ink discharge face 6 of the print head 4 and preliminary discharge of ink is performed when the ink cartridge 3 returns in the direction to close the head cap 5, or wherein just one or the other of cleaning of the ink discharge face 6 of the print head 4 and preliminary discharge of ink is performed. Moreover, the cleaning and preliminary discharge may be performed each time a predetermined amount of time elapses instead of each time a predetermined number of sheets being printed following starting printing operations.
While the present invention has been described so far with reference to an example of a line-head ink jet printer as an image formation apparatus, the present invention is by no means restricted to line-head ink jet printers; rather, the present invention may be applied to serial ink jet printers as well, and further, to a wide range of image formation apparatus such as facsimile apparatuses and photocopiers using the ink jet method for the recording method thereof.
Number | Date | Country | Kind |
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2002-210098 | Jul 2002 | JP | national |
This application claims priority to Japanese Patent Application Number JP2002-210098 filed Jul. 8, 2002 which is incorporated herein by reference.
Number | Name | Date | Kind |
---|---|---|---|
4951066 | Terasawa et al. | Aug 1990 | A |
4967204 | Terasawa et al. | Oct 1990 | A |
5793388 | Martinson et al. | Aug 1998 | A |
6637856 | Nishi et al. | Oct 2003 | B2 |
Number | Date | Country | |
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20040130587 A1 | Jul 2004 | US |