The entire disclosure of Japanese patent Application No. 2016-241753, filed on Dec. 14, 2016, is incorporated herein by reference in its entirety.
The present invention relates to an image formation apparatus having a paper tray removably provided to an apparatus main body. Sheets are loaded on a lifting plate of the paper tray and will be fed by a paper feeding device. In such an apparatus, if the paper tray containing more than a specified number of sheets on the lifting plate is inserted into the main body of the image formation apparatus, the occurrence of an impact or the like will make the excess sheets go up on a width-direction restricting plate in the paper tray or go out of the paper tray. In this regard, the present invention is featured in that the proper paper feeding can be stably performed by preventing such problems easily.
The conventional image formation apparatus such as copiers, printers, fax machines, or multifunction machines transfer a toner image retained on a surface of an image retainer to a sheet supplied from a paper feeding device and then fixes the transferred unfixed toner image onto the sheet by a fixing device.
Here, in the paper feeding device in the image formation apparatus as above, the sheets are loaded on the lifting plate in the paper tray such as a paper cassette, and the sheets are fed and transported by a paper feeding roller such as a rubber roller from the top of the loaded sheets.
In the case of feeding and transporting the sheets loaded on the lifting plate in the paper tray in this manner by the paper feeding roller, transporting the sheets properly in the straight state requires that the sheets are fed in the proper state by the paper feeding roller.
In view of this, the width-direction restricting plate that restricts the position of the sheets in the width direction on the lifting plate in the paper tray or a rear-end restricting plate that restricts the position of a rear end of the sheets has conventionally been provided. In the state that the sheet posture is controlled with such a plate, the sheets loaded on the lifting plate in the paper tray are moved up to the position in contact with the paper feeding roller. At this position, the paper feeding roller feeds the sheets from the paper tray.
When the paper tray is inserted into the main body of the image formation apparatus with the sheets loaded on the lifting plate in the paper tray, it happens that the sheets loaded on the lifting plate in the paper tray go up on the width-direction restricting plate in the paper tray or go out of the paper tray. In order to prevent this, a label or a mark is provided to show the allowable maximum loading position at which the paper tray can contain the sheets properly at maximum.
Even in this case, however, some users set sheets on the lifting plate in the paper tray over the allowable maximum loading position. Thus, the problems still remain: when the paper tray is inserted into the main body of the image formation apparatus, the sheets loaded on the lifting plate in the paper tray go up on the width-direction restricting plate in the paper tray or go out of the paper tray to fail the proper paper feeding.
In view of the above, conventionally, JP 2015-110464 A has suggested that the width restricting extension member is provided at the upper part of the width-direction restricting plate and this width restricting extension member is moved up as the sheet bundle is lifted up.
According to JP 2015-110464 A, however, the mechanism to move up the width restricting extension member as the sheet bundle is lifted up is necessary. This results in the size increase of the width-direction restricting portion and the higher cost.
In another suggestion according to JP 2005-59980 A, the extension restricting member is provided to protrude to the upper surface side of the sheets loaded on an upper end of the width-direction restricting plate. This structure can prevent the sheets set in the paper tray, even if the sheet is curled, from going up on the width-direction restricting plate.
According to JP 2005-59980 A, however, the extension restricting member protrudes to the upper surface side of the sheet from the upper end of the width-direction restricting plate; therefore, the extension restricting member interrupts the work of loading the sheets on the lifting plate in the paper tray.
In another suggestion made in JP 2009-234690 A, the protrusion provided at the width-direction restricting plate to protrude to the upper surface side of the sheets is moved up and down as the paper tray is attached to or detached from the main body of the image formation apparatus.
According to JP 2009-234690 A, however, the protrusion protrudes to the upper surface side of the sheets; therefore, this protrusion interrupts the work of loading the sheets on the lifting plate in the paper tray.
The present invention is to solve the aforementioned problems in the image formation apparatus in which the paper tray containing sheets is removably provided to the apparatus main body and the sheets loaded in the paper tray are fed by the paper feeding device.
That is to say, it is an object of the present invention to provide an image formation apparatus in which, even in the case where the sheets are set on the lifting plate in the paper tray over the allowable maximum loading position to show the maximum level of the proper paper loading, when this paper tray is inserted into the main body of the image formation apparatus, it is possible to easily prevent the excess sheets from going up on the width-direction restricting plate in the paper tray or going out of the paper tray due to an impact or the like and the proper paper feeding can be performed stably.
To achieve the abovementioned object, according to an aspect of the present invention, there is provided an image formation apparatus having a paper tray which is removably provided to an apparatus main body, in which sheets are loaded on a lifting plate, and from which the sheets on the lifting plate are fed by a paper feeding device, and the apparatus reflecting one aspect of the present invention comprises a holder that holds the lifting plate at a position higher than a lowest position when the paper tray is pulled out of the apparatus main body and the sheets are loaded on the lifting plate, wherein the holding by the holder is canceled to make the lifting plate go down to the lowest position before an operation of inserting the paper tray into the apparatus main body is completed.
The advantages and features provided by one or more embodiments of the invention will become more fully understood from the detailed description given hereinbelow and the appended drawings which are given by way of illustration only, and thus are not intended as a definition of the limits of the present invention:
Hereinafter, an image formation apparatus according to one or more embodiments of the present invention will be specifically described with reference to the drawings. However, the image formation apparatus according to the present invention is not limited to the disclosed embodiments. Various changes can be made in the range not departing from the concept.
Here, the image formation apparatus according to the embodiment of the present invention has four imaging cartridges 10A to 10D inside an apparatus main body 1 as illustrated in
Each of the imaging cartridges 10A to 10D includes a photoreceptor 11, a charging device 12 to charge a surface of the photoreceptor 11, a latent image formation device 13 that exposes the charged surface of the photoreceptor 11 to light in accordance with the image information to form an electrostatic latent image on the surface of the photoreceptor 11, a development device 14 that supplies toner to the electrostatic latent image formed on the surface of the photoreceptor 11 and forms a toner image, and a first cleaning device 15 that removes the toner, which remains after the toner image formed on the surface of the photoreceptor 11 is transferred to an intermediate transfer belt 22, from the surface of the photoreceptor 11.
The development devices 14 in the imaging cartridges 10A to 10D contain toner with different colors, specifically the black, yellow, magenta, and cyan colors.
In this image formation apparatus, the following processes are performed in each of the imaging cartridges 10A to 10D: a surface of each photoreceptor 11 is charged with the charging device 12; the charged surface of each photoreceptor 11 is exposed to light in accordance with the image information by the latent image formation device 13 to form an electrostatic latent image on the surface of each photoreceptor 11 in accordance with the image information; and the colored toner is supplied from each development device 14 to the electrostatic latent image formed on the surface of each photoreceptor 11. In this manner, the colored toner image is formed on the surface of each photoreceptor 11.
Next, the colored toner images formed on the surface of the photoreceptors 11 in the imaging cartridges 10A to 10D in this manner are sequentially transferred by primary transfer rollers 23 onto an intermediate transfer belt 22 that is stretched between, and rotated and driven by a driving roller 21a and a rotating roller 21b. Then, the toner images are synthesized on the intermediate transfer belt 22. The synthesized toner image formed in this manner is guided by the intermediate transfer belt 22 to a position opposite to a secondary transfer roller 24. Note that the toner, which remains on the surface of each photoreceptor 11 after the transfer, is removed from the surface of the photoreceptor 11 by the corresponding first cleaning device 15.
In this image formation apparatus, as illustrated in
In this embodiment, the width-direction restricting plate 32a and the rear-end position restricting plate 32b provided to the paper tray 30 are set at predetermined positions in accordance with the size of the sheets S loaded in the paper tray 30, and moreover the plurality of sheets S is loaded on the lifting plate 31. In this state, the lifting plate 31 is rotated upward using the supporting shaft 31a as a fulcrum, thereby bringing the sheet S on the lifting plate 31 in contact with a paper feeding roller 25a.
When the sheet S in contact is fed by the paper feeding roller 25a, it may happen that more than one sheet S is fed by the paper feeding roller 25a. In such a case, the sheets S are separated between the paper feeding roller 25a and a separating roller 25b that is provided opposite to the paper feeding roller 25a, so that the sheets S are fed one by one by the paper feeding roller 25a and the thusly fed one sheet S is guided to timing rollers 26.
The sheet S guided as above is next guided to pass between the intermediate transfer belt 22 and the secondary transfer roller 24 at an appropriate timing by the timing rollers 26, and then the toner image formed on the intermediate transfer belt 22 is transferred to the sheet S by the secondary transfer roller 24. Note that the remainder such as the toner that has not been removed by the transfer onto the sheet S but has been left on the intermediate transfer belt 22 is removed from the intermediate transfer belt 22 by a second cleaning device 27.
On the other hand, the sheet S on which the toner image has been transferred as above is guided to heating and fixing rollers 28. By the heating and fixing rollers 28, the unfixed toner image that is transferred to the sheet S is heated and fixed on the sheet S. Then, the sheet S with the toner image fixed thereon is discharged to a paper discharging unit 1a of the apparatus main body 1 by discharging rollers 29.
Next, a first example of the above embodiment will be described. In the first example, when the paper tray 30 is pulled out of the apparatus main body 1 and the sheets S are loaded on the lifting plate 31 in the paper tray 30, the lifting plate 31 is held by a holder at a position higher than the lowest position Hlow, and before the operation of inserting the paper tray 30 into the apparatus main body 1 is completed, the holding by the holder is canceled so that the lifting plate 31 goes down to the lowest position Hlow.
Here, in the first example, a holding member 41 is provided as the holder described above. As illustrated in
In the first example, the holding member 41 is rotated around the shaft 41a in a state of being energized by an energizing member (not shown) such as a spring. In a state that the paper tray 30 is pulled out of the apparatus main body 1, the holding member 41 is energized by the energizing member as illustrated in
In the first example, a protrusion 1b is provided as a canceller that cancels the holding of the lifting plate 31 by the holding portion 41b in the holding member 41 at the position higher than the lowest position Hlow when the sheets S are loaded on the lifting plate 31 held at the position higher than the lowest position Hlow and this paper tray 30 is guided into the apparatus main body 1. Specifically, the protrusion 1b is provided in the apparatus main body 1 on the paper feeding roller 25a side to face the paper tray 30 and protrudes to the paper tray 30 so as to collide with the operation portion 41c which is on the side opposite to the holding portion 41b and which protrudes from the paper tray 30 to the side opposite to the lifting plate 31.
When the paper tray 30 is guided into the apparatus main body 1 in a state that the sheets S are loaded on the lifting plate 31 held at the position higher than the lowest position Hlow as above, as illustrated in
Guiding the paper tray 30 further into the apparatus main body 1 in this state causes the operation portion 41c of the paper tray 30 to be pushed in contact with the protrusion 1b in the apparatus main body 1 as illustrated in
Further guiding the paper tray 30 into the apparatus main body 1 in this state causes the holding member 41 to be rotated further around the shaft 41a resisting against the energizing member. By this rotation, the holding portion 41b that holds the lifting plate 31 is guided to a position away from below the lifting plate 31 as illustrated in
Next, description is made of a case in the first example in which the sheets S are loaded over the allowable maximum loading position Smax on the lifting plate 31 in a state that the lifting plate 31 is moved up by the holding portion 41b in the holding member 41 so that the lifting plate 31 is held at the position higher than the lowest position Hlow as illustrated in
Here, upon guiding the paper tray 30 into the apparatus main body 1 in a state that the sheets S are loaded over the allowable maximum loading position Smax on the lifting plate 31 held at the position higher than the lowest position Hlow and rotating the holding member 41 around the shaft 41a resisting against the energizing member as illustrated in
As a result, even when the paper tray 30 is guided into the apparatus main body 1 in the state that the sheets S are loaded over the allowable maximum loading position Smax on the lifting plate 31, the lifting plate 31 goes down to the lowest position Hlow and the sheets S set on the lifting plate 31 are guided to the position lower than the allowable maximum loading position Smax. In the occurrence of the impact or the like caused when the paper tray 30 is inserted into the apparatus main body 1, this structure can easily prevent the excess sheets S in the paper tray 30 from going up on the width-direction restricting plate 32a or going out of the paper tray 30.
After the paper tray 30 with the sheets S set on the lifting plate 31 as above is guided to a predetermined position in the apparatus main body 1, the lifting plate 31 is rotated upward by a rotating member such as a spring using the supporting shaft 31a as a fulcrum to bring the uppermost sheet S on the lifting plate 31 in contact with the paper feeding roller 25a as illustrated in
Next, a second example of the above embodiment will be described. In the second example, when the paper tray 30 is pulled out of the apparatus main body 1 and the sheets S are loaded on the lifting plate 31 in the paper tray 30, the lifting plate 31 is held by the holder at the position higher than the lowest position Hlow, and before the operation of inserting the paper tray 30 into the apparatus main body 1 is completed, the holding by the holder is canceled so that the lifting plate 31 goes down to the lowest position Hlow.
In the second example, an elevating device 50 that moves up and down the lifting plate 31 in the vertical direction in the paper tray 30 is provided as illustrated in
In the second example, when the paper tray 30 is pulled out of the apparatus main body 1 and the sheets S are loaded, the control device 51 controls the elevating device 50 as illustrated in
In order to guide the paper tray 30 into the apparatus main body 1 in the state that the sheets S are set over the allowable maximum loading position Smax on the lifting plate 31 stopped at the position higher than the lowest position Hlow, the following process is performed: the control device 51 controls the elevating device 50 to gradually lower the lifting plate 31 so that the lifting plate 31 goes down to the lowest position Hlow as illustrated in
Even when the paper tray 30 is guided into the apparatus main body 1 in the state that the sheets S are set over the allowable maximum loading position Smax on the lifting plate 31, which is similar to the first example, the lifting plate 31 goes down to the lowest position Hlow and the sheets S set on the lifting plate 31 are guided to the position lower than the allowable maximum loading position Smax. Even in the occurrence of the impact or the like caused when the paper tray 30 is inserted into the apparatus main body 1, this structure can easily prevent the excess sheets S in the paper tray 30 from going up on the width-direction restricting plate 32a or going out of the paper tray 30.
After the paper tray 30 with the sheets S set on the lifting plate 31 as above is guided to the predetermined position in the apparatus main body 1, the control device 51 controls the elevating device 50 to move up the lifting plate 31 so that the uppermost sheet S on the lifting plate 31 is brought into contact with the paper feeding roller 25a as illustrated in
In the second example, when the lifting plate 31 is moved up and down by the elevating device 50, the control device 51 controls the position where the lifting plate 31 stops, and stops and holds the lifting plate 31 at the position higher than the lowest position Hlow before the paper tray 30 is guided into the apparatus main body 1. However, as described in the first example, the holding member 41 that rotates in parallel to the bottom part 30a of the paper tray 30 around the shaft 41a in the lower part of the paper tray 30 may be provided. By rotating this holding member 41 to control the position to stop the lifting plate 31, the holding portion 41b with the large thickness in the holding member 41 can be guided to the position between the lifting plate 31 and the bottom part 30a of the paper tray 30, so that the lifting plate 31 can be stopped and held at the position higher than the lowest position Hlow.
Next, a third example of the above embodiment will be described. In the third example, when the paper tray 30 is pulled out of the apparatus main body 1 and the sheets S are loaded on the lifting plate 31 in the paper tray 30, the lifting plate 31 is held by the holder at the position higher than the lowest position Hlow, and before the operation of inserting the paper tray 30 into the apparatus main body 1 is completed, the holding by the holder is canceled so that the lifting plate 31 goes down to the lowest position Hlow.
Here, in the third example, an engagement portion 31b, which is bent to have a hook-like shape, is provided to extend downward at an end of the lifting plate 31 on the paper feeding roller 25a side as illustrated in
In the third example, when the paper tray 30 is pulled out of the apparatus main body 1 and the sheets S are loaded in the paper tray 30, as illustrated in
On the other hand, in this third example, before the operation of inserting the paper tray 30 containing the sheets S over the allowable maximum loading position Smax into the apparatus main body 1 is completed, as illustrated in
In the third example, as illustrated in
Here, when the paper tray 30 is inserted into the apparatus main body 1, the lifting plate 31 is continuously held at the position higher than the lowest position Hlow until the adjustment member 60 is guided to the lowering projection 1c as illustrated in
Then, when the paper tray 30 is inserted into the apparatus main body 1 and the adjustment member 60 is guided to the position of the lowering projection 1c as illustrated in
Next, the paper tray 30 is further inserted in the apparatus main body 1 and the adjustment member 60 is guided to the position of the first pressing protrusion 1d on the downstream side in the inserting direction over the lowering projection 1c as illustrated in
In addition, when the paper tray 30 is inserted into the apparatus main body 1 and the adjustment member 60 is guided to a predetermined position in the apparatus main body 1 by the second pressing protrusion 1e on the downstream side relative to the first pressing protrusion 1d in the inserting direction as illustrated in
After that, in a manner similar to the first example, the lifting plate 31 is rotated upward by a rotation member such as a spring using the supporting shaft 31a as a fulcrum, thereby bringing the sheets S loaded on the lifting plate 31 in contact with the paper feeding roller 25a. Then, the uppermost sheet S on the lifting plate 31 in contact with the paper feeding roller 25a is fed.
Thus, even when the paper tray 30 is guided into the apparatus main body 1 in the state that the sheets S are set over the allowable maximum loading position Smax on the lifting plate 31, which is similar to the first and second examples, it is possible to prevent the excess sheets S from going up on the width-direction restricting plate 32a in the paper tray 30 or going out of the paper tray 30 and the paper feeding roller 25a can perform the proper feeding.
Although embodiments of the present invention have been described and illustrated in detail, the disclosed embodiments are made for purposes of illustration and example only and not limitation. The scope of the present invention should be interpreted by terms of the appended claims.
Number | Date | Country | Kind |
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2016-241753 | Dec 2016 | JP | national |