1. Field of the Invention
Aspects of the present invention generally relate to an image forming apparatus and a cartridge group that is detachably attachable to the apparatus body of an image forming apparatus.
In the present specification, the term “image forming apparatus” refers to an apparatus that forms an image on a recording medium. Examples of the image forming apparatus include an electrophotographic copying machine, an electrophotographic printer (for example, a laser beam printer and a light-emitting diode (LED) printer), and a facsimile apparatus, each of which uses, for example, an electrophotographic image forming process.
Furthermore, the term “cartridge” refers to a portion of constituent components of the image forming apparatus that is integrated into a cartridge, which is detachably attachable to the apparatus body of the image forming apparatus. The term “cartridge group” refers to a group of a plurality of cartridges mentioned above.
Moreover, the term “image forming apparatus body (apparatus body)” refers to a portion of the image forming apparatus other than the cartridges.
2. Description of the Related Art
There is known a conventional structure in which an electrophotographic photosensitive member (a photosensitive drum) is supported by two flat surfaces, as discussed in Japanese Patent No. 4110128.
In the structure discussed in Japanese Patent No. 4110128, a photosensitive member supporting device, which supports a photosensitive drum in such a way as to allow the photosensitive drum to rotate, has two contact surfaces which are not parallel to each other and with which the photosensitive drum is kept in contact to be positioned. Then, the configuration is characterized in that the photosensitive drum is urged in such a way as to be in contact with the two contact surfaces by a process unit, such as a charging roller or developing roller, arranged around the photosensitive drum.
Aspects of the present invention are generally directed to an improvement in the conventional structure and to stably supporting an image bearing member with a supporting member.
According to an aspect of the present invention, an image forming apparatus includes a first photosensitive drum, a second photosensitive drum, a first drive input portion located at one end in a first axial direction of the first photosensitive drum, a second drive input portion located at one end in a second axial direction of the second photosensitive drum, a first supporting member including a first supporting portion and a second supporting portion that support a side of the one end in the first axial direction of the first photosensitive drum in such a way as to allow the first photosensitive drum to rotate, and a second supporting member including a third supporting portion and a fourth supporting portion that support a side of the one end in the second axial direction of the second photosensitive drum in such a way as to allow the second photosensitive drum to rotate, wherein, when a line connecting a midpoint of a line segment connecting the first supporting portion and the second supporting portion and a rotational center of the first photosensitive drum as viewed from the first axial direction is referred to as a first straight line, and a line connecting a midpoint of a line segment connecting the third supporting portion and the fourth supporting portion and a rotational center of the second photosensitive drum as viewed from the second axial direction is referred to as a second straight line, the first straight line as viewed from the first axial direction and the second straight line as viewed from the second axial direction are not parallel to each other.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Various exemplary embodiments, features, and aspects of the invention will be described in detail below with reference to the drawings.
In the following exemplary embodiments, a full-color image forming apparatus to the apparatus body of which four process cartridges are detachably attachable is described as an example of an image forming apparatus.
However, the number of process cartridges that are mountable in the image forming apparatus is not limited to four, but may be arbitrarily set as appropriate.
For example, in the case of an image forming apparatus that forms a two-color image, the number of process cartridges that are mountable in the apparatus body of the image forming apparatus is two.
Furthermore, while, in the following exemplary embodiments, a printer is described as an example of the image forming apparatus, a copying machine, a facsimile apparatus, or a multifunction peripheral equipped with a copying function, a facsimile function, and a printer function together may be used.
As illustrated in
In the present exemplary embodiment, with regard to the image forming apparatus 1, a side on which a front door 3 is mounted is referred to as a “front surface (anterior surface)”, and a side opposite the front surface is referred to as a “back surface (posterior surface)”. Furthermore, the right side of the image forming apparatus 1 as viewed from the front surface is referred to as a “driving side”, and the left side of the image forming apparatus 1 as viewed from the front surface is referred to as a “nondriving side”. In
Four process cartridges P (PY, PM, PC, and PK), i.e., a first process cartridge PY, a second process cartridge PM, a third process cartridge PC, and a fourth process cartridge PK, are horizontally arranged in the image forming apparatus body 2.
Furthermore, a structure of the image forming apparatus 1 other than the process cartridges P (PY, PM, PC, and PK) is specifically referred to as an apparatus body (an image forming apparatus body) 2.
The first to fourth process cartridges PY, PM, PC, and PK are image forming units having the same electrophotographic image forming process mechanism. However, the process cartridges PY, PM, PC, and PK are respectively different from one another in the color of toner used for image formation.
Rotational drive force is transmitted from a drive output portion of the image forming apparatus body 2 to each of the first to fourth process cartridges P (PY, PM, PC, and PK). The details thereof are described below.
Furthermore, bias voltages (for example, charging bias and developing bias) are supplied from the image forming apparatus body 2 to the first to fourth process cartridges P (PY, PM, PC, and PK) (although not illustrated).
As illustrated in
Furthermore, each of the first to fourth process cartridges P (PY, PM, PC, and PK) further includes a developing unit 9, which includes a developing portion that develops an electrostatic latent images on the drum 4.
The first process cartridge PY contains a developer of yellow (Y) inside a developing frame body 29, and is used to form a developer image of yellow on the surface of the drum 4.
The second process cartridge PM contains a developer of magenta (M) inside the developing frame body 29, and is used to form a developer image of magenta on the surface of the drum 4.
The third process cartridge PC contains a developer of cyan (C) inside the developing frame body 29, and is used to form a developer image of cyan on the surface of the drum 4.
The fourth process cartridge PK contains a developer of black (K) inside the developing frame body 29, and is used to form a developer image of black on the surface of the drum 4.
A laser scanner unit LB, which serves as an exposure unit, is mounted above the first to fourth process cartridges P (PY, PM, PC, and PK). The laser scanner unit LB outputs laser light Z corresponding to image information. Then, the laser light Z is thrown for scanning and exposure on the surface of the drum 4 after passing through an exposure window portion 10 of the cartridge P.
An intermediate transfer belt unit 11, which serves as a transfer member, is mounted below the first to fourth process cartridges P (PY, PM, PC, and PK). The intermediate transfer belt unit 11 includes a driving roller 13, tension rollers 14 and 15, and a transfer belt having flexibility, which is stretched around the driving roller 13 and the tension rollers 14 and 15.
The respective lower surfaces of the drums 4 of the first to fourth process cartridges P (PY, PM, PC, and PK) are kept in contact with the upper surface of the transfer belt 12. The contact portions between the lower surfaces of the drums 4 and the upper surface of the transfer belt 12 serve as a primary transfer portion. Primary transfer rollers 16 are mounted on the inner side of the transfer belt 12 and opposite the respective drums 4.
Furthermore, a secondary transfer roller 17 is arranged at the position opposite the tension roller 14 via the transfer belt 12. The contact portion between the transfer belt 12 and the secondary transfer roller 17 serves as a secondary transfer portion.
A feeding unit 18 is mounted below the intermediate transfer belt unit 11. The feeding unit 18 includes a paper feeding tray 19, in which the recording medium S is stacked and contained, and a paper feeding roller 20.
A fixing unit 21 and a discharge unit 22 are arranged on the upper left inside the apparatus body 2 in
The recording medium S, to which a developer image has been transferred, is conveyed to the fixing unit 21, at which the developer image is fixed to the recording medium S, and is then discharged to the discharge tray 23.
The cartridge P is configured to be detachably attachable to the apparatus body 2 via a cartridge tray 60, which is able to be pulled out.
Next, an attachment and detachment operation of the cartridges P (PY, PM, PC, and PK) to and from the apparatus body 2 is described.
The cartridge tray 60, to which the cartridges P are attachable, is mounted inside the apparatus body 2. As illustrated in
First, an attachment operation of the cartridge P ((PY, PM, PC, or PK) to the apparatus body 2 is described.
When the user opens the front door 3 and moves the cartridge tray 60 in the direction of arrow Gs1 illustrated in
Next, a pull-out operation of the cartridge P from the apparatus body 2 is described. In the same way as in the attachment operation of the cartridge P to the apparatus body 2, the user moves the cartridge tray 60 to the pull-out position. In this state, when the user pulls out the cartridge P in the direction of arrow H2 illustrated in
An operation for forming a full-color image is as follows.
The respective drums 4 of the first to fourth process cartridges P (PY, PM, PC, and PK) are driven to rotate at a predetermined speed (in the direction of arrow D illustrated in
The transfer belt 12 is also driven to rotate in a forward direction associated with the rotation of the drums 4 (in the direction of arrow C illustrated in
The laser scanner unit LB is also driven. The surface of each drum 4 is uniformly charged with a predetermined polarity and a predetermined potential by a charging roller 5 in synchronization with driving of the laser scanner unit LB. The laser scanner unit LB scans and exposes the surface of each drum 4 with laser light Z according to an image signal for the associated color.
This causes an electrostatic latent image corresponding to an image signal for the associated color to be formed on the surface of each drum 4. The electrostatic latent image is developed by a developing roller 6, which is driven to rotate at a predetermined speed (in the direction of arrow E illustrated in
According to the above-described electrophotographic image forming process, a developer image of yellow corresponding to a yellow component of the full-color image is formed on the drum 4 of the first cartridge PY. Then, the developer image of yellow is primarily transferred onto the transfer belt 12.
Likewise, a developer image of magenta corresponding to a magenta component of the full-color image is formed on the drum 4 of the second cartridge PM. Then, the developer image of magenta is primarily transferred onto the transfer belt 12 while being superposed on the developer image of yellow previously transferred onto the transfer belt 12.
Likewise, a developer image of cyan corresponding to a cyan component of the full-color image is formed on the drum 4 of the third cartridge PC. Then, the developer image of cyan is primarily transferred onto the transfer belt 12 while being superposed on the developer image of yellow and the developer image of magenta previously transferred onto the transfer belt 12.
Likewise, a developer image of black corresponding to a black component of the full-color image is formed on the drum 4 of the fourth cartridge PK. Then, the developer image of black is primarily transferred onto the transfer belt 12 while being superposed on the developer image of yellow, the developer image of magenta, and the developer image of cyan previously transferred onto the transfer belt 12.
In this way, a four-color (yellow, magenta, cyan, and black) full-color unfixed developer image is formed on the transfer belt 12.
On the other hand, the recording medium S is separated and fed on a sheet-by-sheet basis at predetermined control timing. Then, the recording medium S is introduced into the secondary transfer portion, which is a contact portion between the secondary transfer roller 17 and the transfer belt 12, at predetermined timing.
According to this operation, during the process in which the recording medium S is conveyed to the secondary transfer portion, a four-color superposed developer image on the transfer belt 12 is sequentially transferred to the surface of the recording medium S in a lump.
In the present exemplary embodiment, the first to fourth cartridges P (PY, PM, PC, and PK) have the same electrophotographic image forming process mechanism, but differ from one another in the color of a developer contained therein.
The cartridge P includes the drum 4 and a process unit that acts on the drum 4. Here, the process unit includes a charging roller 5 (a charging unit) that charges the drum 4, a developing roller 6 (a developing unit) that develops a latent image formed on the drum 4, a cleaning blade 7 (a cleaning unit) that removes a residual developer remaining on the surface of the drum 4, and other components. Then, the cartridge P is divided into a photosensitive member unit 8 and a developing unit 9.
As illustrated in
The drum 4 is rotatably supported by the cartridge cover members 24 and 25, which serve as end portion members, respectively mounted at both ends in the longitudinal direction of the cartridge P. Here, the axial direction of the drum 4 is defined as the longitudinal direction.
The cartridge cover members 24 and 25 are also photosensitive drum supporting members fixed to the cleaning container 26 at the both end sides in the longitudinal direction of the cleaning container 26.
Furthermore, as illustrated in
The charging roller 5 is supported by the cleaning container 26 in such a manner that the charging roller 5 is able to be driven to rotate in contact with the drum 4.
Furthermore, the cleaning blade 7 is supported by the cleaning container 26 in such a manner that the cleaning blade 7 is kept in contact with the circumferential surface of the drum 4 at a predetermined pressure.
An untransferred developer that has been removed by the cleaning blade 7 from the circumferential surface of the drum 4 is stored in the waste developer storage portion 27 inside the cleaning container 26.
Moreover, supporting hole portions 24a and 25a, which support the developing unit 9 in such a way as to allow the developing unit 9 to turn, are formed in the driving-side cartridge cover member 24 and the nondriving-side cartridge cover member 25, respectively (see
The developing unit 9 includes, among others, the developing roller 6, a developing blade 31, the developing frame body 29, a bearing member 45, and a developing cover member 32, as illustrated in
Additionally, the bearing member 45 supports the developing roller 6 in such a way as to allow the developing roller 6 to rotate. The developing roller 6 includes, at one end portion in the longitudinal direction thereof, a developing roller gear 69. The bearing member 45 also supports an idler gear (not illustrated), which is configured to transmit a drive force to the developing roller gear 69, in such a way as to allow the idler gear to rotate.
Furthermore, the developing cover member 32 is fixed to the outside of a bearing member (not illustrated) in the longitudinal direction of the developing unit 9. The developing cover member 32 is configured to cover the developing roller gear 69 and a developing input coupling 74. Moreover, the developing cover member 32 is provided with a cylindrical portion 32b, as illustrated in
As illustrated in
As illustrated in
This enables the developing roller 6 to contact the drum 4 at a predetermined pressure. Furthermore, the position of the developing unit 9 relative to the photosensitive member unit 8 at this time is referred to as a “contact position”.
Drive trains in the image forming apparatus body 2 are described with reference to
As illustrated in
As illustrated in
The location of the photosensitive drum 4 and the drum drive output member 61 is described with reference to
The photosensitive drum 4 includes a hollow columnar (drum-shaped) portion (columnar portion) 4d, a shaft portion 4a1 provided at one end side in the axial direction, and a shaft portion 4b1 provided at the other end side in the axial direction. A photosensitive layer is provided on the surface of the columnar portion 4d, on which a latent image can be formed. The shaft portions 4a1 and 4b1 are smaller in diameter than the columnar portion 4d.
A coupling member 4a, which is configured to receive a drive force from the drum drive output member 61, is integrally formed at the fore end of the shaft portion 4a1. The drum drive output member 61, which engages with the coupling member 4a, is formed integrally with the gear 5 and is mounted on the side of the image forming apparatus body 2. The coupling member 4a and the drum drive output member 61 are able to engage with and disengage from each other.
As described below, during an image forming operation after the process cartridge P is set in a predetermined position, the photosensitive drum 4, the coupling member 4a of which is connected to (engaged with) the drum drive output member 61, rotates integrally with the drum drive output member 61 on the side of the apparatus body 2.
In the state in which the process cartridges P are set in the image forming apparatus body 2 as illustrated in
Furthermore, as illustrated in
Forces acting on the drum 4 during an image forming operation are described with reference to
First, directions of forces which the drum drive output member 61 exerts on the photosensitive drum 4 are described with reference to
As mentioned in the foregoing, a drive force from the motor M1 is transmitted to the drum drive output member 61 via the idler gear G1 and the idler gear G2 in such a manner that the drive force is distributed to each of the drum drive output members 61.
Furthermore, since the drum drive output member receives a drive force in the direction of arrow J integrally with the photosensitive drum 4 as described above, forces which the photosensitive drums 4 receive respectively act in the directions of intermeshing pressure angles Fy, Fm, Fc, and Fk between the idler gears G2 and the gears G (Gy, Gm, Fc, and Gk).
In a case where a single motor M1 is used to drive a plurality of (in this case, four) photosensitive drums 4 as illustrated in
Thus, two types of vectors act on the photosensitive drums 4.
The reason why two types of vectors exist is as follows. Suppose that an intermeshing point at which the gear Gk and the corresponding idler gear G2 intermesh as viewed from the axial direction of the photosensitive drum 4 of the cartridge Pk be denoted by MPk. Suppose that an intermeshing point at which the gear Gc and the corresponding idler gear G2 intermesh as viewed from the axial direction of the photosensitive drum 4 of the cartridge Pc be denoted by MPc. The gears Gk and Gc and the idler gear G2 are arranged as illustrated in
Next, directions of forces which all of the photosensitive drums 4 receive including the above-mentioned intermeshing forces are described with reference to
Furthermore, in the present exemplary embodiment, since the intermeshing forces act in the same direction for the process cartridges PC and PY, the process cartridges PK and PM have the same configuration with regard to forces which the process cartridges P receive. Moreover, the process cartridges PC and PY also have the same configuration. Therefore, the process cartridges PC and PY are collectively referred to as a “first image forming unit”. Additionally, the process cartridges PK and PM are collectively referred to as a “second image forming unit”.
In the following description, the process cartridge PC is taken as an example of the first image forming unit, and the process cartridge PK is taken as an example of the second image forming unit.
The forces acting on the photosensitive drum 4, which rotates in the direction of arrow V, in the case of the process cartridge PC include a force Fb that is caused by the frictional resistance of the cleaning blade 7, a reaction force Fb2 that occurs when the cleaning blade 7 bends, a force Fr that is a pressure force of the charging roller 5, and a pressure force Fd of the developing roller 6. Moreover, since the surface speed of the developing roller 6, which rotates in the direction of arrow W, is higher than that of the photosensitive drum 4, which rotates in the direction of arrow V, a frictional force Fd2 that occurs between the surfaces of the developing roller 6 and the photosensitive drum 4 acts on the photosensitive drum 4. Furthermore, a pressure force Ftr of the primary transfer roller 16 and the above-mentioned intermeshing force Fc (=Fy) also act on the photosensitive drum 4, as illustrated in
Additionally, it is supposed that, since the surface speed of each of the charging roller 5 and the primary transfer roller 4 is approximately equal to that of the photosensitive drum 4, no frictional force occurs therebetween. Even in a case where there is a difference in surface speed, it may be taken into consideration that the photosensitive drum 4 receives a frictional force from such a member.
Similarly, also in the case of the process cartridge PK, the forces Fb, Fb2, Fr, Fd, Fd2, and Ftr from the cleaning blade 7, the charging roller 5, the developing roller 6, and the primary transfer roller 16 and the above-mentioned intermeshing force Fk (=Fm) act on the photosensitive drum 4, as illustrated in
These forces act on the photosensitive drum 4 during an image forming operation.
Also in the case of the process cartridge PM, the same forces in direction and amount as in the case of the process cartridge PK act on the photosensitive drum 4 except the above-mentioned intermeshing force Fk. The details thereof are not repeated here.
Then, resultant forces Fyc and Fmk, which are the results of the above-mentioned forces, act on the photosensitive drum 4 in the process cartridges PC and PK as illustrated in
Thus, the resulting forces acting on the photosensitive drum 4 in the process cartridge P are directed in different directions according to the arrangement of gears from the motor M to the drum drive output shaft in the image forming apparatus body 2 (see an angle θ1 illustrated in
The driving-side cartridge cover member 24 (24C or 24K) is described in detail with reference to
First, the driving-side cartridge cover 24C is described.
The driving-side cartridge cover 24C has a hole 24hc, which is used to support the shaft portion 4a1 of the photosensitive drum 4, as illustrated in
The inclinations of the flat surface portions 24s1 and 24s2 are set in such a manner that the above-mentioned resultant force Fyc is received by the flat surface portions 24s1 and 24s2. Furthermore, although details are described below, forces that the flat surface portions 24s1 and 24s2 receive can be distributed equally. However, those forces do not always need to be distributed equally.
Moreover, similar flat surface portions 24s11 and 24s12 are provided also in the driving-side cartridge cover 24K of the process cartridge PK, as illustrated in
The setting of inclinations of the flat surface portions 24s (24s1, 24s2, 24s11, and 24s12) is described with reference to
The shaft portion 4a1 of the photosensitive drum 4 is supported by contacting the flat surface portions 24s1 and 24s2 at a first contact point (a first supporting portion) 24p1 and a second contact point (a second supporting portion) 24p2, respectively. Furthermore, a portion of contact between the shaft portion 4a1 and the flat surface portion 24s1 (24s2) is actually not a point, but a straight line extending in the direction perpendicular to the cross section illustrated in
In the cross section illustrated in
Similarly, in the case of the process cartridge PK, the inclinations of the inclined flat surface portions 24s11 and 24s12 of the driving-side cartridge cover 24K are determined according to the direction of the resultant force Fmk, as illustrated in
Then, the first straight line L2, which is the second line segment in the process cartridge PC, and the second straight line L12, which is the second line segment in the process cartridge PK, make an angle θ and are not parallel to each other. Thus, the flat surface portions 24s (24s1, 24s2, 24s11, and 24s12) of the holes 24h (24hc and 24hk) differ depending on each process cartridge (or the position in which each process cartridge is fixed in position).
Among a plurality of cartridges PY, PM, PC, and PK (a cartridge group), the first straight line L2 in the cartridges PC and PY (the first image forming unit) is inclined in a predetermined direction corresponding to the inclination of the resultant force Fyc. On the other hand, the second straight line L12 in the cartridges PM and PK (the second image forming unit) is inclined in a direction different from the predetermined direction and corresponding to the inclination of the resultant force Fmk.
The direction of the resultant force (a first resultant force) Fyc, which the driving-side cartridge covers 24C and 24Y of the respective cartridges PC and PY receive, is different from the direction of the resultant force (a second resultant force) Fmk, which the driving-side cartridge covers 24M and 24K of the respective cartridges PM and PK receive. Thus, as understandable from
Furthermore, while, in the present exemplary embodiment, an example is described in which the line segment L2 is parallel to the resultant force Fyc, this example is based on a case where reaction forces Fs1 and Fs2 received from the respective flat surface portions 24s1 and 24s2 are equal to each other, as illustrated in
With this configuration, since the resultant force Fyc is approximately equally received by the flat surface portions 24s1 and 24s2, any deformation or abrasion of the flat surface portions 24s1 and 24s2 can be made more equal. Thus, even when the used time of a photosensitive drum has increased, such configuration can advantageously prevent the position of the photosensitive drum from varying.
As another example, the line segment L2 and the resultant force Fyc do not always need to be parallel to each other. Even if the direction of the line segment L2 is merely changed relatively according to the direction of a resultant force acting on the photosensitive drum 4, an advantageous effect can be obtained.
Furthermore, the present exemplary embodiment can be considered from another point of view. This point is described. In
Furthermore, in this case, the flat surface portions 24s31 and 24s32 are set in such a manner that either one of reaction forces Fs31 and Fs32 does not become zero.
Moreover, while the present exemplary embodiment is described with regard to the driving-side cartridge cover member 24, the nondriving-side cartridge cover member does not need to have such a configuration that the above-mentioned directions differ with each process cartridge, since no intermeshing forces act on the nondriving-side cartridge cover member 25.
Finally, the configuration of the present exemplary embodiment can be summarized as follows.
The image forming apparatus 1 can be provided with a plurality of cartridges (image forming units) P (see
Each of the plurality of cartridges P includes a drum (an image bearing member) 4, which is configured to bear a developer image, and a cartridge cover member (a supporting member) 24 (24Y, 24M, 24C, or 24K), which is configured to support one end side of the drum 4 in the longitudinal direction thereof (see
More specifically, in a virtual cross section perpendicular to the axis line of the drum 4, the cartridge cover member 24 supports the shaft portion 4a1 of the drum 4 at a contact point 24p1 (a first supporting portion) and a contact point 24p2 (a second supporting portion) or at a contact point 24p11 (a third supporting portion) and a contact point 24p12 (a fourth supporting portion) (see
In the cross section, a line segment connecting the contact point 24p1 and the contact point 24p2 is referred to as a first line segment L1. In the cross section, a line segment connecting the contact point 24p11 and the contact point 24p12 is referred to as a first line segment L11. Furthermore, in the cross section, a straight line connecting a midpoint 24p3 of the first line segment L1 and the rotational center of the drum 4 is referred to as a first straight line L2. In the cross section, a straight line connecting a midpoint 24p3 of the first line segment L1 and the rotational center of the drum 4 is referred to as a second straight line L12 (see
The plurality of cartridges P includes at least cartridges PC and PY, which serve as a first image forming unit, and cartridges PM and PK, which serve as a second image forming unit. The photosensitive drum 4 of the cartridge PC or PY is referred to as a first photosensitive drum 4, and a coupling member 4a thereof is referred to as a first drive input portion. The photosensitive drum 4 of the cartridge PM or PK is referred to as a second photosensitive drum 4, and a coupling member 4a thereof is referred to as a second drive input portion. In the first image forming unit (the cartridges PC and PY), the first straight line L2 is inclined in a predetermined direction (see
When the drum 4 is rotating in each cartridge P, a resultant force which the cartridge cover 24C (24Y) receives from the drum 4 in the cartridge PC (PY) is denoted by Fyc (
The direction in which the second straight line L12 in the cartridges PK and PM (the second image forming unit) is inclined relative to the first straight line L2 in the cartridges PY and PC (the first image forming unit) is the same as the direction in which the second resultant force (Fmk) is inclined relative to the first resultant force (Fyc). This is as illustrated in
Thus, the positions of the contact points 24p1 and 24p2 and the positions of the contact points 24p11 and 24p12 are determined according to the respective resultant forces Fyc and Fmk. Since a load applied to the cartridge cover member 24, which supports the drum 4, is distributed to two contact points in a good balance, the durability of the cartridge cover member 24 can be improved, so that the cartridge cover member 24 can stably support the drum 4 over a long period of time.
The apparatus body 2 of the image forming apparatus 1 includes a plurality of drum drive output members (transmission members) 61 (61Y, 61M, 61C, and 61K) corresponding to the drums 4 of the respective process cartridges P (see
The drum 4 includes a coupling 4a1, which is able to engage with and disengage from the drum drive output member 61, at one end side of the drum 4 (see
The drum drive output members 61C and 61Y, which transmit drive forces to the cartridges PC and PY (the first image forming unit), respectively, are referred to as a first transmission member, and the drum drive output members 61K and 61M, which transmit drive forces to the cartridges PK and PM (the second image forming unit), respectively, are referred to as a second transmission member. At this time, a gear Gc (Gy) mounted on the first transmission member 61C (61Y) is referred to as a first gear, and a gear Gk (Gm) mounted on the second transmission member 61K (61M) is referred to as a second gear (see
The first gear Gc and the second gear Gk engage with a common idler gear (a third gear) G2 and receive a drive force from the common idler gear G2 (see
Here, a force Fc which the first gear Gc receives from the idler gear G2 and a force Fk which the second gear Gk receives from the idler gear G2 act in respective different directions. Similarly, a force Fy which the first gear Gy receives from the idler gear G2 and a force Fm which the second gear Gm receives from the idler gear G2 act in respective different directions. This is one of the reasons why the first resultant force Fyc and the second resultant force Fmk act in respective different directions.
A second exemplary embodiment of the present invention is described with reference to
In the configuration illustrated in
In the case of the configuration illustrated in
Thus, the inclinations of the flat surface portions (not illustrated) of the process cartridge PK′ are made different from those of the flat surface portions (not illustrated) of the other process cartridges PY′, PM′, and PC′.
In the second exemplary embodiment, the process cartridges PY′, PM′, and PC′ serve as a first image forming unit, and the cartridge PK′ serves as a second image forming unit. The photosensitive drum 4 of each of the process cartridges PY′, PM′, and PC′ serves as a first photosensitive drum 4, and the coupling member 4a thereof serves as a first drive input portion. The photosensitive drum 4 of the process cartridge PK′ serves as a second photosensitive drum 4, and the coupling member 4a thereof serves as a second drive input portion.
Furthermore, even in a case where three motors are used, the flat surface portions can be configured based on a similar idea.
A third exemplary embodiment of the present invention is described with reference to
While, in the first exemplary embodiment, an example in which the shaft portion 4a1 of the photosensitive drum 4 is rotatably supported by flat surfaces as illustrated in
Furthermore, according to yet another exemplary embodiment, the shaft portion 4a1 can be rotatably supported by ridge lines 24e1 and 24e2 which are formed by a pair of plate-like members 24e11 and 24e22, as illustrated in
Also in each of these exemplary embodiments, adaptive and optimum supporting positions can be designed according to a resultant force of forces which the photosensitive drum of each process cartridge receives, so that reaction forces Fs1 and Fs2 can be made as equal as possible.
Moreover, while, in the above-described exemplary embodiments, an example in which a process cartridge that is detachably attachable to the image forming apparatus body is used has been described, the present invention can be applied to an example in which the photosensitive drum 4 is fixed to the image forming apparatus body.
As described above, since the angles of receiving surfaces for the photosensitive drum of a process cartridge are made different from those of another process cartridge, a force exerted on the receiving surfaces receiving each photosensitive drum is approximately equally distributed. As a result, the abrasion or the amount of deformation of the receiving surfaces can be reduced, so that the position of each photosensitive drum can be stabilized even after a long use.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2015-039420 filed Feb. 27, 2015, and No. 2016-009780, filed Jan. 21, 2016, which are hereby incorporated by reference herein in their entirety.
Number | Date | Country | Kind |
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2015-039420 | Feb 2015 | JP | national |
2016-009780 | Jan 2016 | JP | national |