The present invention relates to a cartridge and an image forming apparatus using the cartridge.
Here, the cartridge is dismountable from a main assembly of the image forming apparatus. One example is a process cartridge. The process cartridge is a cartridge that is integrated with a photosensitive member and process mans actable on the photosensitive member into a cartridge which is dismountably mountable to a main assembly of an electrophotographic image forming apparatus.
For example, the photosensitive member and at least one of a developing means, a charging means, and a cleaning means as the above-mentioned process means are integrally assembled into a cartridge. An image forming apparatus in the present application is an electrophotographic image forming apparatus for forming an image on a recording medium by using an electrophotographic image forming process.
Examples of the electrophotographic image forming apparatus include an electrophotographic copying machine, an electrophotographic printer (LED printer, laser beam printer, etc.), a facsimile machine, a word processor, and the like.
In the electrophotographic image forming apparatus (hereinafter simply referred to as image forming apparatus), an electrophotographic photosensitive member, generally a drum type image bearing member, that is, a photosensitive drum (electrophotographic photosensitive drum) is uniformly charged. Subsequently, the charged photosensitive drum is selectively exposed to form an electrostatic latent image (electrostatic image) on the photosensitive drum. Next, the electrostatic latent image formed on the photosensitive drum is developed into a toner image with toner as developer. And, a toner image formed on the photosensitive drum is transferred onto a recording material such as a recording sheet, a plastic sheet, and further heat and pressure are applied to the toner image transferred onto the recording material, by which the toner image is fixed on the recording material, thus performing image recording operation.
Such an image forming apparatus generally requires toner replenishment and maintenance of various process means. In order to facilitate toner replenishment and maintenance, a process cartridge, which is dismountable to a main assembly of the image forming apparatus by integrating the photosensitive drum, the charging means, the developing means, the cleaning means and the like inside the frame into a cartridge is in practical use.
According to this process cartridge system, a part of the maintenance of the apparatus can be performed by the user himself/herself without relying on a service person in charge of after-sales service. Therefore, an operability of the apparatus can be remarkably improved, and an image forming apparatus excellent in usability can be provided. Therefore, this process cartridge system is widely used in image forming apparatuses.
In addition, as the above-described image forming apparatus, there is one described in Japanese Patent Application Laid-Open No. H09-229871. Japanese Patent Application Laid-open No. 8-328449 discloses a drive transmission member for transmitting driving force (drive) from the main assembly of the image forming apparatus to the process cartridge. A coupling is provided at a free end of the drive transmission member, and the drive transmission member is urged toward the process cartridge side by a spring.
When an opening and closing door of the image forming apparatus main assembly is closed, the drive transmission member of this image forming apparatus is pressed by the spring and moves toward the process cartridge. By doing so, the drive transmission member engages (couples) with the coupling of the process cartridge, and the driving force can be transmitted to the process cartridge. In addition, when the opening/closing door of the image forming apparatus main assembly is opened, the drive transmission member moves in a direction away from the process cartridge against the spring by a cam. By doing so, the engagement (coupling) of the drive transmission member with the coupling of the process cartridge is released, and the process cartridge can be dismounted from the image forming apparatus main assembly.
A representative structure according to the present application is an image forming apparatus comprising (i) a cartridge; and (ii) a main assembly to which said cartridge is mounted; said main assembly including, (ii-i) a drive output member configured to transmit a driving force to said cartridge, said drive output member being movable between an advanced position advanced toward said cartridge and a retracted position retracted from the advanced position, and (ii-ii) an inclination imparting portion for inclining said drive output member with movement of said drive output member from the advanced position to the retracted position.
Further features of the present description will be apparent from the following description of the example with reference to the mounted drawings.
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Embodiment 1.
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In the following, embodiments of the present invention will be described in detail in conjunction with the accompanying drawings.
Here, a rotational axis direction of an electrophotographic photosensitive drum is referred to as a longitudinal direction.
In the longitudinal direction, a side on which an electrophotographic photosensitive drum receives the driving force from a main assembly of an image forming apparatus is referred as a driving side, and the opposite side thereof is referred to as a non-driving side.
Referring to
Here, the apparatus main assembly A is a part of the electrophotographic image forming apparatus excluding the cartridge B.
An electrophotographic image forming apparatus (image forming apparatus) shown in
In the main assembly A, there are sequentially provided a pickup roller 5a, a feeding roller pair 5b, a transfer guide 6, a transfer roller 7, a conveyance guide 8, a fixing device 9, a discharge roller pair 10, a discharge tray 11 and the like. Here, the fixing device 9 comprises a heating roller 9a and a pressure roller 9b.
The image forming process will be briefly explained. Based on the print start signal, the electrophotographic photosensitive drum (hereinafter referred to as photosensitive drum 62 or simply drum 62) is rotationally driven in the direction of arrow R at a predetermined circumferential speed (process speed).
The charging roller (charging member) 66 to which the bias voltage is applied contacts with an outer peripheral surface of the drum 62 to uniformly charge the outer peripheral surface of the drum 62.
An exposure device 3 outputs a laser beam L in accordance with image information. The laser beam L passes through a laser opening 71h provided in a cleaning frame 71 of the cartridge B and scans and exposes the outer peripheral surface of the drum 62. An electrostatic latent image corresponding to image information is formed on the outer peripheral surface of the drum 62.
As shown in
The toner T is carried on a surface of a developing roller 32 by a magnetic force of the magnet roller 34 (fixed magnet). The developing roller 32 is a developer carrying member that carries a developer (toner T) on the surface thereof in order to develop a latent image formed on the drum 62.
While the toner T is triboelectrically charged by a developing blade 42, a layer thickness of the toner on the peripheral surface of the developing roller 32 as the developer carrying member is regulated.
The toner T is supplied to the drum 62 in accordance with the electrostatic latent image to develop the latent image. By this, the latent image is visualized into a toner image. The drum 62 is an image bearing member that carries a latent image and an image (toner image, developer image) formed with toner on the surface thereof. In addition, as shown in
The sheet material PA onto which the toner image has been transferred is separated from the drum 62 and fed to the fixing device 9 along the conveyance guide 8. And, the sheet material PA passes through the nip portion between a heating roller 9a and a pressure roller 9b constituting the fixing device 9. Pressure and heat fixing process are performed in this nip portion, and the toner image is fixed on the sheet material PA. The sheet material PA subjected to the fixing process of the toner image is fed to the discharge roller pair 10 and is discharged to the discharge tray 11.
On the other hand, as shown in
In the above description, the charging roller 66, the developing roller 32, the transfer roller 7, and the cleaning blade 77 functions as a process means acting on the drum 62.
Referring to
The cartridge B includes a cleaning unit (photosensitive member holding unit, drum holding unit, image bearing member holding unit, first unit) 60 and a developing unit (developer carrying member holding unit, second unit) 20.
Generally, the process cartridge is a process cartridge in which at least one of the electrophotographic photosensitive member and the process means acting thereon is integrated into a cartridge, and the process cartridge is detachably mountable to the main assembly (apparatus main assembly) of the electrophotographic image forming apparatus. Examples of process means include charging means, developing means and cleaning means.
As shown in
As shown in
Each drum flange is a supported portion rotatably supported by the bearing portion.
In the cleaning unit 60, the charging roller 66 and the cleaning member 77 are disposed in contact with the outer peripheral surface of the drum 62.
The cleaning member 77 includes a rubber blade 77a which is a blade-shaped elastic member formed of rubber material as an elastic material, and a support member 77b which supports the rubber blade. The rubber blade 77a is in contact with the drum 62 in the counter direction with respect to the rotational direction of the drum 62. That is, the rubber blade 77a is in contact with the drum 62 so that its free end portion faces the upstream side in the rotational direction of the drum 62.
As shown in
In addition, as shown in
The charging roller 66 is rotatably mounted to the cleaning unit 60 via charging roller bearings (not shown) at opposite end portions with respect to the longitudinal direction of the cleaning frame 71.
Here, the longitudinal direction of the cleaning frame 71 (the longitudinal direction of the cartridge B) is substantially parallel to the direction (the axial direction) in which the rotation axis of the drum 62 extends. Therefore, the axial direction of the drum 62 is intended in the case of merely longitudinal direction or simply axial direction is referred to without particular notice.
The charging roller 66 is pressed against the drum 62 as the charging roller bearing 67 is pressed toward the drum 62 by the urging member 68. The charging roller 66 is rotationally driven by the rotation of the drum 62.
As shown in
In addition, a magnet roller 34 is provided inside the developing roller 32. In the developing unit 20, a developing blade 42 for regulating the toner layer on the developing roller 32 is disposed. As shown in
As shown in
When joining the developing unit and cleaning unit with each other, the center of the first developing supporting boss 26a of the bearing member 26 with respect to the first suspending hole 71i on the driving side of the cleaning frame 71, and the center of the developing second supporting boss 27a with respect to the second suspending hole 71j on the non-driving side are first aligned with each other. More specifically, by moving the developing unit 20 in the direction of the arrow G, the first developing supporting boss 26a and the developing second supporting boss 27a are fitted in the first suspending hole 71i and the second suspending hole 71j. By this, the developing unit 20 is movably connected to the cleaning unit 60. More specifically, the developing unit 20 is connected to the cleaning unit 60 so as to be rotatable relative to each other. Thereafter, the cartridge B is constructed by assembling the drum bearing 73 with the cleaning unit 60.
In addition, the first end 46Rb of the driving side urging member 46R is fixed to the surface 26b of the bearing member 26, and the second end 46Ra abuts against the surface 71k which is a part of the cleaning unit.
In addition, the first end portion 46Ra of the non-driving side urging member 46R is fixed to the surface 23k of the developing container 23, and the second end portion 46Rb abuts against the surface 711 which is a part of the cleaning unit.
In this embodiment, the driving side urging member 46L (
Referring to part (a) of
First, the structure and operation from the opened state to the closed state of the opening/closing door 13 of the apparatus main assembly A will be described. As shown in part (a) of
The opening/closing door 13 is for opening and closing a mounting portion (a space for accommodating the cartridge) for mounting the cartridge B.
The opening/closing door 13 is rotatably mounted to the first side plate 15 and the side plate 16. As shown in part (a) of
By the movement of the rotating cam link 85, the cylindrical cam 86 is rotated so that the inclined surface portions 86a and 86b first contact the inclined surface portions 15d and 15e provided on the first side plate 15, respectively. When the cylindrical cam 86 rotates, the inclined surfaces 86a and 86b slide along the inclined surface portions 15d and 15e, whereby the cylindrical cam 86 moves to the driving side in the longitudinal direction. Finally, the cylindrical cam 86 moves until the one end portion 86c of the cylindrical cam 86 abuts against the end surface 15f of the first side plate 15.
Here, as shown in part (b) of
When the cylindrical cam 86 moves in the longitudinal direction to the drive side (the right side in part (b) of
The cylindrical cam 86 is a retracting member (retracting mechanism) for moving the drive transmitting member 81 to the retracted position in interrelation with the movement of the opening/closing door 13 to the open position.
The installation of cartridge B will be described. As shown in part (a) of
Here, the mounting direction of the cartridge B is a direction substantially perpendicular to the axis of the drum 62. In addition, as regards upstream or downstream in the mounting direction, they are defined in the moving direction of the cartridge B just before the mounting thereof to the apparatus main assembly A is completed.
In addition, the cleaning frame 71 is provided with a positioned portion (position to be positioned) 71d and a rotation stopping portion 71g on the non-drive side in the longitudinal direction. When the cartridge B is installed from the cartridge insertion opening 17 of the main assembly A of the apparatus, the guided portion 73g and the rotation stopping portion 73c of the cartridge B are guided by the upper guide rail 15g and the guide rail 15h of the apparatus main assembly A, at the driving side of the cartridge B. On the non-driving side of the cartridge B, the positioned portion 71d of the cartridge B and the rotation stopping portion 71g are guided by the guide rail 16d and the guide rail 16e of the apparatus main assembly A. By this, the cartridge B is mounted in the apparatus main assembly A.
Here, a developing roller gear (developing gear) 30 is provided at the end portion of the developing roller 32 (
The developing roller 32 and the developing roller gear 30 are coaxial with each other, and rotate about the axis Ax2 shown in
The developing roller gear 30 is a drive input gear (a cartridge side gear, a drive input member) to which a driving force (rotational force) is inputted from the outside of the cartridge B (that is, the apparatus main assembly A). The developing roller 32 is rotated by the driving force received by the developing roller gear 30.
As shown in parts (a) and part (b) thereof of
The coupling projection 63b is formed on the drive side drum flange 63 mounted to the end of the drum (
The drive side drum flange 63 including the coupling projection 63b is also referred to as a coupling member (a drum side coupling member, a cartridge side coupling member, a photosensitive member side coupling member, a drive input coupling member, an input coupling member).
In addition, in the longitudinal direction of the cartridge B, the side on which the coupling projection 63b is provided corresponds to the drive side, and the opposite side corresponds to the non-drive side.
In addition, as shown in
Here, the “helical tooth” also includes a shape in which a plurality of projections 232a are arranged along a line inclined with respect to the axis of the gear to substantially form the helical tooth portion 232b (
The drive transmission member (drive output member, main assembly side drive member) 81 has a gear portion (main assembly side gear portion, output gear portion) 81a for driving the developing roller gear 30. The gear portion 81a has an end surface 81a1 at the end on the non-driving side (parts (a) and part (b) of
The teeth (gear teeth) formed on the gear portion 81a are also helical teeth inclined with respect to the axis of the drive transmission member 81. That is, the drive transmission member 81 is also provided with a portion of the helical tooth gear.
In addition, the drive transmission member 81 is provided with a coupling recess 81b. The coupling recess 81b is a coupling portion (main assembly side coupling portion, output coupling portion) provided in the device main assembly side. The coupling recess 81b is a recess which can be coupled with a coupling projection 63b provided on the drum side and which is formed in the projection (cylindrical portion) provided at the free end of the drive transmission member 81.
The space (space) 87 (
Since the space 87 exists, the drive transmission member 81 does not interfere with the cartridge B when the cartridge B is mounted to the apparatus main assembly A. As shown in
In addition, when sing the cartridge B along the axis of the drum 62 (the axis of the coupling projection 63b), the gear teeth formed in the gear portion 30a are arranged in a position close to the peripheral surface of the drum 62.
In the axial direction of the developing roller gear 30, the gear teeth of the gear portion 30a have exposed portions exposed from the cartridge B (
If the gear portion 30a of the developing roller gear 30 is exposed from the driving side developing side member 26, the gear portion 81a meshes with the gear portion 30a without interfering with the driving side developing side member 26, and therefore, the driving transmission is enabled.
And, at least a part of the exposed portion of the gear portion 30a is disposed more outside (drive side) of the cartridge B than the leading end 63b1 of the coupling projection 63b and faces the axis of the drum (
In
Because of the above arrangement relationship, the gear portion 30a of the developing roller gear 30 and the gear portion 81a of the drive transmission member 81 can mesh with each other in the process of mounting the above-described cartridge B to the apparatus main assembly A.
In the mounting direction C of the cartridge B, the center (axis) of the gear portion 30a is disposed on the upstream side (the side of the arrow AO in
As shown in part (a) of
The first side plate 15 of the apparatus main assembly A has a fitting portion 15j that can be fitted with the fitted portion 73h. The fitted portion 73h of the cartridge B is fitted to the fitting portion 15j of the apparatus main assembly A in the above-described mounting process, by which the position in the longitudinal direction (axial direction) of the cartridge B is determined (b)). Here, in this embodiment, the fitted portion 73h is in the form of a slit (groove) (part (b) of
Next, the state of closing door 13 will be explained. As shown in part (a) of
In addition, the cartridge pressing members 1, 2 are rotatably mounted on the opposite both end portions, in the axial direction, of the opening/closing door 13, respectively. The cartridge pressing springs 19, 21 are mounted on the opposite end portions, in the longitudinal direction, of the front plate provided in the image forming apparatus A, respectively. The drum bearing 73 has the pressed portion 73e as an urging force receiving portion, and the cleaning frame 71 has a pressed portion 710 on the non-driving side (
By this, on the driving side, the upper positioned portion 73d, the lower positioned member 73f, and the rotation stopping member 73c of the cartridge B are contacted to the upper positioning portion 15a, the lower positioning portion 15b and the rotation stopping portion 15c, respectively. By this, the cartridge B and the drum 62 are positioned on the drive side. In addition, on the non-driving side, the positioned portion 71d of the cartridge B and the rotation-stopped portion 71g come into contact with the positioning portion 16a and the rotation stopping portion 16c of the apparatus main assembly A, respectively. By this, the cartridge B and the drum 62 are positioned on the non-driving side.
As shown in parts (a) and part (b) of
In addition, in the drum bearing 73, it is necessary to assure a space (circular-arc shaped recess) 731 for disposing the transfer roller 7 (
In addition, the upper positioned portion 73d and the lower positioned member 73f are in the form of projections projecting inward in the axial direction from the drum bearing 73. As described above, it is necessary to assure the space 87 around the coupling projection 63b. Therefore, the upper positioned portion 73d and the lower positioned member 73f do not project outward in the axial direction, but instead project inward to assure the space 87.
In addition, the upper positioned portion 73d and the lower positioned member 73f are disposed so as to partially cover the driving side drum flange 63 provided at the end of the photosensitive drum 62. When the upper positioned portion 73d and the driving side drum flange 63 are projected on the axis of the drum 62, at least a part of the projected areas of the upper positioned portion 73d and the driving side drum flange 63 overlap each other. In this regard, the lower positioned portion 73f is also the same as the upper positioned portion 73d (
The pressed portions 73e and 710 are projecting portions of the frame of the cleaning unit provided on one end side (drive side) and the other end side (non-drive side) of the cartridge B in the longitudinal direction, respectively. In particular, the pressed portion 73e is provided on the drum bearing 73. The pressed portions 73e and 710 are projected in a direction crossing with the axial direction of the drum 62 away from the drum 62.
On the other hand, as shown in part (a) of
Even after the drive transmission member 81 stops, the cylindrical cam 86 further moves to the non-drive side, and the drive transmission member 81 and the cylindrical cam 86 are separated.
Next, as shown in parts (a) and 17 in
The gear portion 81a and the coupling recess portion 81b are arranged so that the axis of the gear portion 81a and the axis of the coupling recess portion 81b overlap the axis of the drive transmission member 81. That is, the gear portion 81a and the coupling recess portion 81b are disposed coaxially (concentrically).
The coupling projection 63b of the drive side drum flange 63 has a substantially triangular cross section and is a projection shape (projection, projection). The coupling projection 63b is twisted in the counterclockwise direction O in the direction from the drive side (the free end side of the coupling projection 63b) toward the non-drive side (the bottom side of the coupling projection 63b) (
Here, in the coupling projection 63b,a portion (ridge line) forming a corner of the triangular prism (a apex of the triangle) is a driving force receiving portion that actually receives the driving force (rotational force) from the coupling recess portion 81b. The driving force receiving portion is inclined toward the rotational direction of the drum as going inward from the outside of the cartridge in the axial direction. In addition, the inner surface (inner peripheral surface) of the coupling recessed portion 81b serves as a driving force applying portion for applying a driving force to the coupling projection 63b.
Here, the shape of the cross sections of the coupling projection 63b and the coupling recess portion 81b is not the exact triangles (polygons) in that corners being collapsed or rounded, but they are called substantial triangles (polygons). That is, the coupling projection 63b has a shape of a projection which is substantially a twisted triangular prism (square prism). However, the shape of the coupling projection 63b is not limited to such a shape. The shape of the coupling projection 63b may be changed as long as it can be coupled with the coupling recess 81b, that is, if the engaging and driving can be performed. For example, three bosses 163a may be arranged at the apexes of a triangle, and each boss 163a may be twisted around the axis of the drum 62 (
The gear portion 30a of the developing roller gear 30 is a helical gear and has a shape twisted (inclined) in the clockwise direction P from the drive side to the non-drive side (
As shown in
And, when the triangle-shaped phases of the coupling recess portion 81b and the coupling projection 63b are matched by the rotation of the drive transmission member 81, the coupling projection 63b and the coupling recess portion 81b are engaged (coupled) with each other.
And, when the projection 63b and the coupling recess portion 81b are engaged, a thrust force FC is newly produced, since both the coupling recess 81b and the coupling projection 63b are twisted (inclined) with respect to the axis.
That is, the force FC directed toward the non-driving side in the longitudinal direction (the side approaching the cartridge) acts on the drive transmission member 81. This force FC and the above-described force FA together make the drive transmission member 81 move further toward the non-drive side (the side approaching the cartridge) in the longitudinal direction. That is, the coupling projection 63 makes the drive transmission member 81 close to the coupling projection 63b of the cartridge B.
The drive transmission member 81 drawn by the coupling projection 63b is positioned in the longitudinal direction (axial direction) by the free end portion 81b1 of the drive transmission member 81 contacting the recess bottom surface 73i of the drum bearing 73.
In addition, the reaction force FB of the force FC acts on the drum 62, and by this reaction force (drag) FB, the drum 62 moves in the longitudinal direction toward the drive side (the side approaching the drive transmission member 81, the outside of the cartridge B). That is, the drum 62 and the coupling projection 63b are drawn to the side of the drive transmission member 81. By this, the front end portion 63b1 of the coupling projection 63b of the drum 62 abuts against the bottom portion 81b2 of the coupling recess portion 81b. By this, the drum 62 is also positioned in the axial direction (longitudinal direction).
That is, the coupling projection 63b and the coupling recess portion 81b are attracted to each other, so that the positions in the axial direction of the drum 62 and the drive transmission member 81 are determined.
Therefore, the drive transmitting member 81 is in the driving position (advanced position). In other words, the drive transmitting member 81 is in the position for transmitting the driving forces to the coupling projection 63b and the gear portion 30b, respectively, and is in the position advanced to the cartridge.
In addition, the center of the free end of the drive transmission member 81 is determined with respect to the drive side drum flange 63 by the alignment action of triangular shape of the coupling recess 81b. That is, the drive transmission member 81 is centered or aligned with respect to the drum flange 63, and the drive transmission member 81 and the photosensitive member become coaxial. By this, the drive can be transmitted from the drive transmission member 81 to the developing roller gear 30 and the driving side drum flange 63 with high accuracy.
The coupling recess 81b and the coupling projection 63b engaging with the coupling recess 81b can also be deemed as an alignment portion. That is, by engaging the coupling recess portion 81b and the coupling projection 63b with each other, the drive transmission member 81 and the drum become coaxial with each other. The coupling recessed portion 81b is referred to as a main assembly side alignment portion (image forming device side alignment portion), and the coupling projection 63b is referred to as a cartridge side alignment portion.
As has been descried in the foregoing, the engagement of the couplings is assisted by the force FA and the force FC toward the non-driving side acting on the drive transmission member 81.
By positioning the drive transmission member 81 by the drum bearing (bearing member) 73 provided in the cartridge B, the positional accuracy of the drive transmission member 81 with respect to the cartridge B can be enhanced.
The positional accuracy in the longitudinal direction between the gear portion 30a of the developing roller gear 30 and the gear portion 81a of the drive transmission member 81 is improved, and therefore, the width of the gear portion 30a of the developing roller gear 30 can be made small. It is possible to downsize the cartridge B and the apparatus main assembly A to which the cartridge B is mounted can be downsized.
In summary of this embodiment, the gear portion 81a of the drive transmission member 81 and the gear portion 30a of the developing roller gear 30 have helical teeth. The helix teeth have higher contact ratios of the gears than a spur gear. By this, the rotation accuracy of the developing roller 30 is improved, and the developing roller 30 rotates smoothly.
In addition, the direction in which the helical teeth of the gear portion 30a and the gear portion 81a are twisted is determined so that the force (force FA and force FB) that the gear portion 30a and the gear portion 81a are attracted to each other is produced. That is, when the gear portion 30a and the gear portion 81a rotate in a state of meshing engagement, the force of attracting the coupling recess 81b provided on the drive transmission member 81 and the coupling projection 63b provided on the end portion of the photosensitive drum 62 to each other is produced. By this, the drive transmission member 81 moves toward the cartridge B side, and the coupling recess portion 81b approaches the coupling projection 63b. By this, the coupling (coupling) between the coupling recess 81b and the coupling projection 63b is assisted.
The drive transmission member 81 is urged toward the coupling projection 63b by the elastic member (drive transmission member spring 84) (part (a) of
Here, in this embodiment, the drive transmission member 81 is urged by the elastic member (spring 84), but the elastic member is not necessarily required. If the gear portion 81a and the gear portion 30a at least partly overlap each other in the axial direction, and the gear portion 81a and the gear portion 30a mesh with each other when the cartridge B is mounted to the apparatus main assembly A, the elastic member can be eliminated. That is, in such a case, when the gear portion 81a rotates, a force for attracting the coupling projection 63b and the coupling recess portion 81b to each other is produced due to the engagement between the gear portion 81a and the gear portion 30a. That is, even if there is no elastic member (spring 84), the drive transmission member 81 approaches to the cartridge B due to the force generated by the meshing of the gears. By this, the coupling recess portion 81b can be engaged with the coupling projection 63b.
As described above, when no elastic member is provided, there is no frictional force between the elastic member and the drive transmission member 81, and therefore, the required rotational torque of the drive transmission member 81 is further reduced. In addition, it is possible to eliminate noise generated by sliding between the drive transmission member 81 and the elastic member. In addition, the number of portions of the image forming apparatus can be reduced, and therefore, it is possible to simplify the structure of the image forming apparatus and to reduce the cost.
Here, in this embodiment, the helical gear is used for the developing roller gear 30 engaged with the drive transmission member 81, but another gear may be used as long as drive transmission is possible. For example, a spur gear 230 which can enter a gap 81e between the teeth of the drive transmission member 81 is usable. The thickness of the spur tooth is 1 mm or less. In this case also, the gear portion 81a of the drive transmission member 81 has helical teeth, and therefore, a force for directing the drive transmitting member 81 toward the non-driving side is produced by engagement between the gear portion 81a and the spur gear 230 (
In addition, the member which applies the load of the developing roller to the gear portion 81a of the drive transmission member 81 may not be the developing roller gear.
In
On the other hand, the idler gear 102 is a gear which transmits the driving force from the drive input gear 88 to the stirring gear 103. The feeding gear 103 is mounted on the feeding member 43 (
In addition, the load applied to the gear portion 81a of the drive transmission member 81 may not be the load of the developing roller. For example, as shown in
In addition, in this embodiment, as a means for aligning the center of the drive transmission member 81 with the center of the drum 62, the triangle-shaped centering action of the coupling projection 63b and the coupling recess portion 81b is utilized.
However, as shown in part (a) of
In addition, in this embodiment, the alignment of the drive transmission member 81 is effected in a triangular shape of the coupling projection and recess portions 81b, 63b, but may be effected by other shapes. Referring to
In this embodiment, the drum 62 is driven by the engagement of the drive transmission member 81 and the coupling projection 63b. However, as shown in part (b) of
In the first modification shown in
Both structures can be regarded as aligning portions that are substantially coaxial with the drum. That is, each of the alignment portions 95a, 195b, 295c is disposed so as to be centered on the axis of the drum. In addition, in this embodiment, the coupling projection 63b is fixed to the drum 62, but it is also possible to provide a movable coupling projection. For example, the coupling 263b shown in
In addition, in the structure shown in
Referring to parts (a) of
As shown in parts (a) of
The drive transmitting member 81 has a cylindrical portion 81i (part (b) of
As described above, the gear portion 81a of the drive transmission member 81 and the gear portion 30a of the developing roller gear 30 mesh with each other as shown in
When this meshing force FD is applied to the drive transmission member 81, the drive transmission member 81 is inclined (part (c) of
If the drive transmission member 81 is greatly inclined, the coupling recess 81b cannot be coupled with the coupling projection 63b. In order to avoid this, the restricting portion 73j is provided in the cartridge B, so that the inclination of the drive transmitting member 81 is restricted (regulated) within a certain range. That is, when the drive transmission member 81 is inclined, the restriction portion 73j supports the drive transmission member 81, thereby suppressing increase of the inclination.
The regulating portion 73j of the drum bearing 73 is an arcuate curved surface portion arranged so as to face the axis of the drum 62 (the axis of the coupling projection 63b). The restricting portion 73j can be regarded as a projecting portion projecting so as to cover the drum axis. The structure is such that between the regulating portion 73j and the drum axis is a space in which no constituent element of the process cartridge B is provided, and the drive transmission member 81 is disposed in this space. The regulating portion 73j faces the space 87 shown in
The restricting portion 73j is disposed at a position where it is possible to suppress the movement (inclination) of the drive transmission member 81 by the meshing force FD.
As shown in part (a) of
Here, it is not always necessary that the restricting portion 73j is disposed on this line FDa, and it will suffice if the restricting portion 73j is disposed close to the half line FDa. More specifically, it is desirable that at least a portion of the regulating portion 73j is disposed somewhere in the range of plus or minus 15° with respect to the half line FDa. The half line FDa is a line obtained by rotating the half straight line LN to the upstream side in the rotational direction of the (90+α) degree drum 62. Therefore, the regulating portion 73j is preferably in the range of (75+α) degrees to (105+α) degrees on the upstream side in the drum rotational direction relative to the half straight line LN with the center of the drum 62 as the origin.
In addition, in another example of the preferable arrangement of the restricting portion 73j, a plurality of restricting portions 73j may be disposed separately on both sides of the half line FDa so as to sandwich the half straight line FDa therebetween (
In addition, it is preferable that // the regulating portion 73j is disposed on the upstream side AO (
In order for the coupling to engage even if the drive transmission member 81 is inclined by the gap AA and the misalignment of amount AB occurs between the couplings, it will suffice if the shortest gap V between the couplings satisfies the following.
V>AB
That is, if the misalignment amount AB is further smaller than the shortest gap V between the coupling projection 63b and the coupling recess portion 81b, the coupling projection 63b and the coupling recess 81b can allow the misalignment amount AB, and therefore, they are engaged with each other.
Here, if the phase of the coupling recess portion 81b with respect to the coupling projection 63b changes, the shortest gap V between the coupling portions also changes. That is, if the phases of the coupling portions are not matched, the shortest gap V between the coupling projection 63b and the coupling recess 81b is smaller than the misalignment amount AB.
However, if there is at least one phase relationship that satisfies “V>AB” between the two coupling portions, the coupling projection 63b and the coupling recess portion 81b are engaged. This is because the coupling recess 81b contacts the coupling projection 63b while rotating. It can be engaged (coupled) with the coupling projection 63b at the timing when the coupling recess 81b has rotated to such an angle as to satisfy “V>AB”.
Therefore, even if the drive transmission member 81 is inclined by the meshing force, the coupling can be engaged, since the gap V between the couplings is larger than the misalignment AB between the coupling portions.
In addition, it is necessary that the regulating portion 73j and the tooth tips of the drive transmission member 81a do not come into contact with each other during image formation. That is, the distance BB from the center of the drum 62 to the restricting portion 73j (the distance spaced in the direction perpendicular to the axis of the drum) needs to be longer than the radius BF to the tooth free end of the gear portion 81a of the drive transmission member 81. From the above analysis,
BB>BF
is to be satisfied.
Here, in this embodiment, the restricting portion 73j is formed as a continuous surface. More specifically, the regulating portion 73j is a continuous curved surface (arcuate surface) which is opened toward the axis of the drum 62 and is curved in a bow shape. In other words, it has a bay shape (bay portion) opened to the axis side of the drum 62.
However, as shown in the illustrations of the cartridge of part (a) of
That is, although there is a difference between the restriction portions in whether it is one continuous portion or a plurality of intermittent portions, the regulating portion shown in
As described above, the drive transmission member 81 has the gear portion 81a and the coupling recess 81b on the free end side thereof. And, the drive transmission member 81 is movable forward and backward and can be inclined (inclinable). It is preferable that when the drive transmitting member 81 rotates and advances toward the cartridge side to engage the coupling recess 81b with the coupling projection 63b, the inclination angle of the drive transmission member 81 with respect to the drum 62 is made small. Therefore, as described above, the regulating portion 73j is provided in the cartridge to suppress the inclination angle of the drive transmission member 81 when the drive transmission member 81 is driven.
On the other hand, in order to remove the cartridge from the main assembly of the apparatus, it is necessary to release the meshing engagement of the gear portion 81a of the drive transmission member 81 with the gear portion 30a of the developing roller gear 30. In order to smoothly release this engagement, it is desirable that the drive transmission member 81 can be inclined so that the gear portion 81a can be dismounted from the gear portion 30a. Therefore, if the drive transmission member 81 itself is supported so as to be smoothly inclinable, the removal operation of the cartridge becomes further smooth.
In order to incline the drive transmission member 81 to separate the gear portion 81a from the gear portion 30a, it is preferable that the drive transmission member 81 is inclined so as not to contact with the restriction portion 73j at the time of dismounting the cartridge.
In addition, it is necessary to make it easy to incline the drive transmitting member 81 in order to release the meshing engagement between the gears, whereas it is necessary for the gear portion 81a of the drive transmission member 81 to reliably establish the meshing engagement with the gear portion 30a of the developing roller gear 30 when mounting the cartridge. That is, when mounting the cartridge, it is desirable to hold the drive transmission member 81 at a predetermined inclination angle so that the engagement between the gears is reliably carried out.
Based on these factors, a modified example of this embodiment will be described below. In this modified example, while supporting the drive transmission member 81 so that the drive transmission member 81 is inclined more easily, the drive transmission member 81 is inclined to a suitable attitude and angle respectively when mounting or dismounting the cartridge.
Referring first to part (a) of
First, the rear end side (fixed end side, drive side) of the drive transmission member 81 will be described.
As shown in part (a) of
A second side plate (second driving side plate) 93 is provided on the driving side of the apparatus main assembly A. The second side plate 93 is a sheet metal (plate-like metal), and a hole portion 93a is provided by drawing this sheet metal. The second bearing 95 and the first bearing 94 for supporting the second bearing 95 are fitted in the hole portion 93a of the second side plate 93. And, the drive transmission member 81 is rotatably supported by the second bearing 95. That is, the rear end side of the drive transmission member 81 is supported by the first bearing 94 by way of the second bearing 95. The first bearing 94 is a bearing support portion (support portion) for supporting the second bearing 95.
There is a play (gap) between the first bearing 94 and the second bearing 95. In this embodiment, it is about 0.2 mm. As shown in part (c) of
That is, in this modified example, in place of providing the bearing 83 (
As shown in
As described above, there is a gap between the first bearing 94 and the second bearing 95 to make the second bearing 95 inclinable relative to the first bearing 94. However, when the drive transmission member 81 transmits the drive to the cartridge (
In order to determine the phase of the first bearing 94 (that is, to prevent the first bearing 94 from rotating within the main assembly of the apparatus), the first bearing 94 is provided with a hole 94b as a rotation stopper. On the other hand, the second side plate 93 is provided with a projection 93b. By fitting the hole 94b and the projection 93b with each other, the phase of the first bearing 94 is fixed. That is, the first bearing 94 is fixed so as not to rotate relative to the second side plate 93. In addition, the phase of the V-shaped portion 94a provided in the first bearing 94 is also fixed.
In addition, the second side plate 93 is provided with three holes 93e around the hole 93g. The downstream side of each hole 93e in the rotational direction of the drive transmission member 81 has a width in the radial direction smaller than the width on the upstream side. On the other hand, a leg portion 95a is provided on the outer peripheral surface of the second bearing 95. The leg portion 95a extends outward in the radial direction from the bearing 95, the free end side thereof is bent and extends along the axial direction toward the non-driving side, and the extreme free end portion further bends and extends radially outward. That is, the leg portion 95a is bent into a crank shape. Three such legs 95a are provided at positions corresponding to the three holes 93e, respectively. The three leg portions 95a of the second bearing 95 are inserted into the wide area the three hole portions 93e of the second side plate 93. Thereafter, when the second bearing 95 is rotated with respect to the second side plate 93 in the rotational direction of the drive transmission member 81, the three leg portions 95a enter the area where the width of the hole portion 93e is narrowed, the free end portions 95a of the leg portion 95a is locked to the second side plate 93. Here, as described above, the free end of the foot portion 95a is bent in a crank shape and extends toward the outside in the radial direction. Therefore, the free end of the leg portion 95a contacts the second side plate 93, whereby the movement of the second bearing 95 in the axial direction is restricted. That is, the second bearing 95 is fixed in the axial direction. Meanwhile, the play is provided between the leg portion 95a of the second bearing 95 and the hole portion 93e of the second side plate 93, and therefore, the second bearing 95 can be inclined with respect to the second side plate 93 within the range of this gap.
The second bearing 95 has a boss portion 95b, and a fixed end side thereof extends in the radial direction from the outer peripheral surface, and a free end side thereof bends with respect to the fixed end side and extends toward the non-driving side along the axial direction. This is the rotation stopper of the second bearing 95. The second side plate 93 is provided with a hole portion 93f as a rotation stopper at a position corresponding to the boss portion 95b. When the boss portion 95b enters the hole portion 93f, the rotation of the second bearing 95 relative to the second side plate 93 is restricted. That is, the second bearing 95 is fixed in the rotational direction.
As shown in part (a) of
It is possible to reduce changes in the axial distance between the drive idler gear 96 and the second gear portion 81j of the drive transmission member 81 and the alignment deviation of the tooth trace when the drive transmission member 81 is inclined. By this, it is possible to stabilize the engagement of the gear at the start of the driving.
Here, when the axial length HB of the V-shaped portion 94a is long, it is necessary to increase the play between the first bearing 94 and the second bearing 95, for the drive transmission member 81 to incline, and therefore, the influence on gear meshing increases. Considering the balance with the gear engagement, it is preferable that the V-shaped portion 94a has a small length HB in the axial direction, and in this embodiment, it is about 0.5 mm in this embodiment.
As shown in part (a) of
By this, when the drive is not applied, the drive transmission member 81 can incline within the play by gravity with the V-shaped portion 94a as a fulcrum. In addition, when driving is applied, the second bearing 95 is urged to the V-shaped portion 94a by the meshing force of the drive transmission member 81, so that the drive transmission member 81 takes the first attitude in which the distance between the second gear portion 81j and the drive idler gear 96 is accurately determined. By this, it is possible to transmit rotational force with high accuracy.
Next, the front end side (free end side, non-driving side) of the drive transmission member 81 will be described.
As shown in part (b) of
In addition, as shown in part (b) of
That is, as is different from simply inclining the free end side of the drive transmission member 81 in the direction of the gravity, but it is inclined in a direction different from the direction of the gravity, such that the drive transmission member 81 is held in a state in which the gear portion 81a can make meshing engagement with the gear portion 30a of the developing roller.
More specifically, the phase of the V-shaped portion 15m is determined so as to place the center of the first gear portion 81a of the drive transmission member 81 in a predetermined range when the drive transmission member 81 abuts against the V-shaped portion 15m. That is, the V-shaped portion 15m is provided such that the center of the first gear portion 81a is placed on an arc CI having a radius CH equal to the distance between the center of the developing roller 32 and the center of the drum 62 around the developing roller 32. In this embodiment, the play of the drive transmitting member 81 and the hole portion 15k of the side plate 15 other than the V-shaped receiving portion 15m is about 1 mm at the time of image formation. By this, the drive transmission member 81 abuts against the V-shaped portion 15m by its own weight in a state where no driving is applied, and the distance between the developing roller gear 30 and the gear portion 81a of the drive transmission member 81 is appropriately set. When the drive is started to be inputted to the drive transmission member 81 in a state in which the cartridge is mounted in the apparatus main assembly, the drive transmission member 81 can stably make the meshing engagement with the developing roller gear 30.
Here, in the present modification, the drive transmission member 81 is inclined by using the own weight of the drive transmission member 81 and placed at a predetermined position. However, as shown in
The drive transmission member 81 urged by the spring 97 is supported by the V-shaped portion 15m, whereby the drive transmission member 81 is held at the predetermined inclination angle. Not only the V-shaped portion 15m but also the spring 97 can be regarded as a holding portion for holding the drive transmission member 81 in an inclined state in a predetermined direction. In this case, one of the V-shaped portion 15m and the spring 97 may be referred to as first holding portion and second holding portion, respectively. The V-shaped portion 15m and the spring 97 may be collectively referred to as a holding portion in some cases.
Referring to part (a) of
Part (a) of
First, referring to part (a) of
Next, the description will be made as to the operation until the cartridge B is pulled out after the disengagement of the coupling.
As shown in
In the following, the conditions required for the structure of the projection 93c will be described in more detail.
As shown in part (c) of
There, in this modified example, when moving the drive transmission member 81 to the retracted position (when disengaging the coupling recess 81b from the coupling projection 63a), the projection 93c inclines the drive transmitting member 81 so as to move away from the restricting portion 73j. This state is shown in part (a) of
Therefore, in order to remove the cartridge, the drive transmission member 81 engaged with the gear portion 30a can move in the direction of the arrow CK away from the gear portion 30a by the force received from the gear portion 30a without contacting the regulating portion 73j. Then, as shown in part (c) of
As described above, in order to release the meshing engagement between the gear portion 81a and the gear portion 30a without contact between the drive transmission member 81 and the regulating portion 73j, the following conditions are required.
It is necessary that the amount of engagement AH (part (b) of
This is expressed by
AH<CL
Here, when the drive transmission member 81 is in the drive position (part (b) of
Then,
CL=CM+CN
Therefore, the above equation can be expressed as follows:
AH<CM+CN
This is modified as
C>AH−CM
In this embodiment, AH is about 1.3 mm, CM is about 0.5 mm, CN is about 2.2 mm.
That is, it will suffice if the projection 93c moves the drive transmission member 81 beyond the distance CN which satisfies the above equation by inclining the drive transmission member 81.
By this, as shown in part (a) of
Here, as another method of expanding the gap between the drive transmission member 81 and the regulating portion 73j, a method of increasing the play between the coupling projection portions 91b, 92b by reducing the diameter of the coupling projection 92b is conceivable. However, in such a case, there is a possibility that it is difficult to maintain the strength of the coupling projection 92b.
On the contrary, if the gap between the gear portion 30a of the developing roller gear 30 and the gear portion 81a of the drive transmission member 81 is widened by the method of this modification, there is no need to downsize the coupling projection 92b. Thus, it is possible to improve the operability at the time of withdrawing the cartridge B while maintaining the coupling strength.
Here, in this embodiment, the inclination of the drive transmission member 81 due to the meshing force of the drive before the coupling engagement is regulated for the gear portion 81a of the drive transmission member 81. However, the position of the drive transmission member to be restricted is not limited to this structure. For example, as shown in
Here, in this embodiment, the drive transmission member 81 is inclined by abutting against the projection 93c of the second side plate 93, but it may be inclined by another method. For example, as shown in
In
Furthermore, as shown in
In addition, as shown in
As described above, the inclination of the drive transmission member 81 in this modification is summarized as follows. The first transmission 94 and the second bearing 95 hold the drive transmission member 81 so that the drive transmission member 81 can be more smoothly inclined.
When the cartridge B is dismounted from the apparatus main assembly, the free end of the drive transmission member 81 is held by the V-shaped portion 15m or the drive transmission member 81 is urged by the spring 97, by which the drive transmission member 81 is inclined. This inclining direction is not the same as the direction of gravity. When the cartridge is mounted to the main assembly of the device, the drive transmission member 81 is held in an inclined attitude (second attitude: part (c) of
On the other hand, if the drive transmission member 81 is inclined as shown in part (c) of
And, as shown in part (b) of
That is, the driving force transmitting member 81 is swung by the meshing engagement force of the gear with the cartridge B, and the inclination angle of the drive transmitting member 81 is regulated by the restricting portion 73j of the cartridge B. By this, even in the case of the apparatus main assembly A in which the drive transmitting member 81 is inclined, it is possible to reduce the misalignment between the couplings so that the two couplings can be properly engaged.
On the other hand, in the case that as the opening/closing door 13 is opened, the drive transmission member 81 is withdrawn so that and the coupling recess 81a disengages with the coupling projection 63a, the inclination imparting portion (projection or inclined portion) inclines the drive transmission member 81. This is because the drive transmitting member 81 is inclined so as to move away from the restricting portion 73j in order to separate the gear portion 81a of the drive transmission member 81 from the gear portion 30a of the developing roller gear 30. When the drive transmission member 81 moves so that the meshing engagement between the gears is released, it is possible to avoid the contact of the drive transmission member 81 with the regulating portion 73j. Or, even if the drive transmission member 81 comes into contact with the restricting portion 73j, it can be prevented to affect the removal of the cartridge.
The functions, materials, shapes and relative arrangements, etc. Of the constituent portions described in connection with this embodiment and each modification described above are not intended to limit the scope of the present invention only to those unless otherwise specified.
Referring to part (a) of
As shown in part (a) of
An annular rib 194a is provided on an outer periphery of the first bearing 194, and the annular rib 194a is fitted to a second side plate. And, a rear end side of the drive transmission member 81 is rotatably fitted with the first bearing 194 and is supported thereby. By this, as shown in part (b) of
In addition, an axial position of the annular rib 194a is in the neighborhood of the second gear portion 81j of the drive transmission member 81. By this, the inclination fulcrum of the drive transmission member 81 and the second gear portion 81j of the drive transmission member 81 are positioned with respect to the axial direction. The change in the distance between the drive idler gear 96 and the second gear portion 81j of the drive transmission member 81 when the drive transmission member 81 is inclined can be reduced. In addition, it is possible to reduce the change in the misalignment of the tooth trace. By this, it is possible to stabilize the engagement of the driving gears 81j, 96.
On the other hand, in a state where driving force is applied, the annular rib 194a of the first bearing 194 and the hole 193b of the second side plate 193 are fitted. Therefore, the precision of the axial distance between the drive idler gear 96 and the second gear portion 81j of the drive transmission member 81 is high, and the rotation accuracy is high like the bearing in which the entire longitudinal region is fitted.
In this embodiment, the annular rib 194 a is connected in the circumferential direction, but as shown in
In the embodiments of the present invention, the annular rib 194 a is provided on the first bearing 194. However, as shown in
The function, material, shape and relative arrangement of the components described in the embodiments or its modifications are intended to limit the scope of the present invention only to those unless otherwise specified Absent.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2017-238455 filed on Dec. 13, 2017, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2017-238455 | Dec 2017 | JP | national |
Number | Date | Country | |
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Parent | 16217308 | Dec 2018 | US |
Child | 16863163 | US |