The present invention relates to an image forming apparatus that forms images, by scanning in the main scanning direction laser beams emitted from a plurality of lasers, and to a control method therefor.
A laser printer is known in which a semiconductor laser is driven by a modulated signal obtained by modulating an image signal and an electrostatic latent image is formed on a photoconductive drum by a laser beam emitted from the semiconductor laser, so that an image is formed. During printing, if the printer is vibrated, a scanning line of the laser beam is shifted (displaced) in the sub-scanning direction due to the vibration of the optical system or the tilt of the polygon caused by the shock of the vibration. The displacement of the scanning line has resulted in pitch unevenness, and has caused the deterioration in the quality of a printed image. In order to soften the shock and vibration to the optical system including the laser and the mirror and the like, a proposal has been made in which, the optical system is mounted in the main body of the printer via a shock absorber, the enhancement of printing efficiency is achieved (refer to Japanese Laid-Open No. 09-146324).
In order to suppress the pitch unevenness, a damper has been provided on an easy-to-vibrate portion of a printer so that vibration within the printer is not transferred to the optical system, and a method has been employed in which the rigidity of the optical system is enhanced, by employing aluminum die-casting. With regard to the tilt of the polygon, there has been no other method than reducing the profile irregularity, and the foregoing methods for the pitch unevenness and the tilt of the polygon have been significantly costly.
The object of the present invention is to solve the foregoing problem of the conventional art.
The feature of present invention is to provide with an image forming apparatus and a control method therefor in which, when an image is formed using laser beams from a plurality of lasers arranged in the sub-scanning direction being spaced a predetermined distance apart from each other, by deciding the allotted amount of light for each laser in response to the displacement in the sub-scanning direction, a high-quality image can be formed regardless of the displacement of the laser beam in the sub-scanning direction.
According to the present invention, there is provided with an image forming apparatus for forming an image, by scanning in a main scanning direction laser beams emitted from a plurality of lasers, the image forming apparatus comprising:
detection means for detecting displacement, in a sub-scanning direction, of a main scanning line of a laser beam from one of the plurality of lasers, from a reference position in the sub-scanning direction;
decision means for deciding an allotted amount of light for each of the plurality of lasers in accordance with the displacement detected by the detection means; and
control means for controlling to drive each of the plurality of lasers in accordance with the allotted amount of light for each of the plurality of lasers decided by the decision means.
Further, according to the present invention, there is provided with a control method for an image forming apparatus that forms an image, by scanning in a main scanning direction laser beams emitted from a plurality of lasers, the control method comprising:
a detection step of detecting displacement in a sub-scanning direction of a main scanning line of a laser beam from the plurality of lasers, from a reference position in the sub-scanning direction;
a decision step of deciding allotted amount of light for each of the plurality of lasers in accordance with the displacement detected in the detection step; and
a control step of controlling to drive each of the plurality of lasers in accordance with the allotted amount of light for each of the plurality of lasers decided in the decision step.
Other features, objects and advantages of the present invention will be apparent from the following description when taken in conjunction with the accompanying drawings, in which like reference characters designate the same or similar parts throughout the figures thereof.
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
Preferred embodiments of the present invention will be explained below in detail with reference to the accompanying drawings. Note that the embodiments below are not intended to limit the present invention which is according to the claims, and that all combinations of features explained in these embodiments are not always essential to the solution of the present invention.
A laser unit 2 according to the embodiment has a multi-semiconductor laser 3 that emits four laser beams. The multi-semiconductor laser 3 has four semiconductor lasers A to D that are arranged, for example, as illustrated in
Moreover, the laser unit 2 includes a collimating lens 7 for parallelizing the laser beams emitted from the multi-semiconductor laser 3. A laser beam 4 emitted from the multi-semiconductor laser 3 passes through the collimating lens 7 and a cylindrical lens 10, and reaches a polygon mirror 11. An unillustrated scanner motor rotates the polygon mirror 11 at a constant angular velocity in the direction indicated by an arrow. Accordingly, being reflected by the polygon mirror 11, the laser beam 4 that has reached the polygon mirror 11 is converted by an f-θ lens 12 in such a way as to scan a photoconductive drum 17, at a constant velocity in a direction perpendicular to the rotating direction of the photoconductive drum 17. While the laser beam 4 scans a non-image forming area, when a sensor 14 detects the laser beam 4, a light amount control circuit 19 implements stability control of the amount of the laser beam emitted from each semiconductor laser of the multi-semiconductor laser 3, based on a signal received by the sensor 14. The light amount control circuit 19 further detects a displacement of a scanning line in the sub-scanning direction of each laser beam based on a detection signal from the sensor 14. Intensity of laser beam to be allotted to each semiconductor laser of the multi-semiconductor laser 3 is calculated based on the detected displacement. A laser driving circuit 20 drives each semiconductor laser based on the results of the calculation so as to emit laser beams.
In an image forming area, a laser beam 15 that has been irradiation-controlled by a signal modulated based on an image signal passes, and then irradiates the photoconductive drum 17 through the f-θ lens 12 by way of a reflecting mirror 16. Accordingly, an electrostatic latent image corresponding to the image signal is formed on the photoconductive drum 17. The electrostatic latent image is developed using toner to form a toner image, then the toner image is transferred onto a recording sheet, whereby an image is transferred and printed on the recording sheet.
Here, the semiconductor laser A is firstly made to emit a beam, and after the APC for the semiconductor laser A is completed, the laser A is inactivated. Thereafter, the APC for the semiconductor laser B, the semiconductor laser C, and the semiconductor laser D are implemented in that order.
Next, the reference laser (the semiconductor laser A in this case) is made to emit a laser beam (indicated by reference numeral 200), and the sensor 14 detects the displacement of scanning line in the sub-scanning direction, of a laser beam emitted from the semiconductor laser A. Reference numeral 201 denotes the signal detected as described above. Letting the width (“a” in this case) of the signal 201, when a laser beam from the laser A initially transverses the sensor 14 and an initial value is set “a”. If there is no optical vibration and no tilt of the polygon, then the laser beam of the semiconductor laser A always scans the same position, whereby the width “a” with which the semiconductor laser A transverses the sensor 14 remains unchanged from the initial value.
However, if the scanning line of a laser beam from the semiconductor laser A dispalcement upward in the sub-scanning direction in
In this case, a dot is formed at the middle position of the four semiconductor lasers in the sub-scanning direction, by making the respective laser beams from the four semiconductor lasers irradiate on the photoconductive drum 17. For that purpose, the driving timing for each semiconductor laser is shifted in the main scanning direction by the time difference “α′” corresponding to the distance “α” between the semiconductor lasers. In a case that laser beams from the four semiconductor lasers A to D are overlapped and the total light amount is “10”, if the light amounts of the semiconductor A and the semiconductor D are set to “1” and the light amounts of the semiconductor B and the semiconductor C are set to “4”, respectively, then electrostatic latent images as illustrated with thin lines 302 and 303 in
As represented in
Next, a case will be explained with reference to
In
As can be seen from
Δy=(b−a)×y/a=(b−a)/tan θ
It can be seen that the actual scanning line is displaced from the desired scanning line by “(b−a)/tan θ” upward in the sub-scanning direction. Based on the results of the computing, it is determined that the center of overlapped latent images may be shifted by (b−a)/tan θ downward in the sub-scanning direction.
The light amount control circuit 19 has a table in which the amount of displacement Δy and the amount of laser beam to be emitted from each laser for compensating the displacement Δy are stored, and determines the amount of light for each laser in the time interval 502 represented in
In
In addition, similarly, in a case where the actual scanning line is displaced downward from the desired main scanning line, the amount of each laser beam may be determined in the interval 502 for changing allotted amount of each laser beam, in such a way that the position where an electrostatic latent image is most deeply formed is located slightly above the center of the four lasers.
A CPU 700 controls the operation of the light amount control circuit 19 in accordance with a control program stored in a ROM 701. A RAM 702 is used as a work area and stores various data items during control processing by the CPU 700. A pulse-width detection circuit 703 detects the pulse width of a signal detected by the sensor 14, and notifies the CPU 700 of the pulse width. As represented in
In the configuration described above, the difference (displacement) between a scanning line and the reference position in the sub-scanning direction is obtained in accordance with the pulse width of the signal detected by the sensor 14. Thereafter, in accordance with the amount of the difference and with reference to the allotting table 704, the CPU 700 instructs the laser drive circuit 20 to control the amount of irradiation of each semiconductor laser.
In the step S1, a semiconductor laser specified as the reference (the semiconductor laser A in the foregoing example) is driven to emit a laser beam. Next, the process proceeds to the step S2, and the pulse width (b) of the signal detected by the sensor 14 is detected by the pulse-width detecting circuit 703. The flow advances to the step S3 and it is determined whether or not the pulse width (b) is equal to the pulse width (a) specified as the reference. If the pulse widths are equal (a=b), the process proceeds to the step S9 because the displacement in the sub-scanning direction does not exist. If not, the process proceeds to the step S4 and it is determined whether the scanning line of the laser beam is displaced upward or downward (b>a or b<a). In the case where the laser beam is displaced upward (b>a) in the step S4, the process proceeds to the step S5 and turns on a flag indicating upward displacement. In contrast, in a case where the laser beam is displaced downward (b<a), the process proceeds to the step S6 and turns on a flag indicating downward displacement. The flag is provided in the RAM 702. Thereafter, in the step S7, the amount of displacement is calculated based on the foregoing equation (|b−a|/tan θ). Next, in the step S8, the allotted amount of light for each semiconductor laser is determined based on the amount of displacement calculated in the step S7 and on the value of the flag of the RAM 702 set in the step S5 or in the step S6, with reference to the allotting table 704. In consequence, hereafter, each semiconductor laser is driven by the laser drive circuit 20 based on the allotted amount of light for each semiconductor laser.
As can be seen from
As described above, in accordance with the amount of displacement of a scanning line in the sub-scanning direction, the respective amounts of laser beams of a plurality of semiconductor lasers are adjusted so that a dot for an electrostatic latent image formed on the photoconductive drum 17 is displaced upward or downward the center of the dot in accordance with the displacement of a laser beam. As the result, the displacement of a laser beam in the sub-scanning direction can be corrected.
The present invention is not limited to the above embodiment, and various changes and modifications can be made thereto within the spirit and scope of the present invention. Therefore, to apprise the public of the scope of the present invention, the following claims are made.
This application claims priority from Japanese Patent Application No. 2004-354697 filed on Dec. 7, 2004, which is hereby incorporated by reference herein.
Number | Date | Country | Kind |
---|---|---|---|
2004-354697 | Dec 2004 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
6002413 | Nishizawa et al. | Dec 1999 | A |
6222578 | Tanibata | Apr 2001 | B1 |
6281922 | Suzuki | Aug 2001 | B1 |
6377381 | Matsuo | Apr 2002 | B1 |
6396529 | Miyoshi et al. | May 2002 | B1 |
20030156183 | Ishihara | Aug 2003 | A1 |
20040012844 | Ohtsuki et al. | Jan 2004 | A1 |
20040145985 | Osakabe | Jul 2004 | A1 |
Number | Date | Country |
---|---|---|
9-146324 | Jun 1997 | JP |
Number | Date | Country | |
---|---|---|---|
20060202116 A1 | Sep 2006 | US |