Patent Application
20080226323
This application claims the benefit of Korean Application No. 2007-25624, filed Mar. 15, 2007, in the Korean Intellectual Property Office, the disclosure of which is incorporated herein by reference.
1. Field of the Invention
Aspects of the present invention relate to an image forming apparatus and a method of using the same.
2. Description of the Related Art
An electro-photographic image forming apparatus uses a fusing process, in which heat and pressure are applied to a printing medium having a transferred toner image, in order to form a high-quality image. Fusing performance is directly affected by a fusing temperature. Typically, when power is supplied, a fusing temperature is increased through a preheating process, and a heating operation of a fusing apparatus is controlled based on the fusing temperature, which is set in accordance with an operational environment (temperature and humidity).
One factor to be taken into consideration when controlling a fusing temperature is how to properly maintain the internal temperature of an apparatus. If a printing medium, heated by passing through a fusing device, is discharged to the outside of the apparatus, heat inside the apparatus is also discharged, and thus the internal temperature may decrease. Accordingly, a printing speed related to the discharge of a printing medium exerts a significant influence upon the internal temperature control of the apparatus.
According to the related art, when the internal temperature of an apparatus becomes high, a printing speed is decreased, such that the internal temperature is properly maintained. If a previously set printing speed is not normal, because the width of a printing medium, set by a user for a printing operation, does not coincide with a width of a printing medium actually used, the internal temperature of an apparatus may increase, resulting in overheating.
In order to solve such a problem, a plurality of temperature sensors are installed at a fusing unit, and the width of a printing medium entering the fusing device is estimated, based on temperature differences detected by the temperature sensors. When a width set by a user (user set width) does not coincide with the width of an actually used printing medium, according to an actual printing medium width detected using a printing medium width sensor, the printing speed may be altered. For example, when the user set width is wider than the width of a non-standardized printing medium that is actually used, the preset printing speed is decreased, such that internal components of an apparatus are protected from excessive heat produced during fusing.
When a printing speed is decreased, while the printing operation is being performed using a non-standardized printing medium, a user who wants a quick printing operation may be dissatisfied. When the amount of printing is not great the apparatus is not overheated, even though a non-standardized printing medium is used. However, if the printing speed is set on the assumption of using the non-standardized printing medium, requirements of users who request a prevention of overheating and a restriction in the decrease of the printing speed, may not be satisfied.
In order to solve such problems, a printing speed of a non-standardized printing medium can be changed, according to the amount of printing in a printing operation. That is, a printing speed is increased in an initial printing operation, and then is decreased when the amount of printing exceeds a preset amount of printing. When such a method is employed, the key point is to set the amount of printing suitable for controlling the printing speed. However, since various printing environments exist, it is difficult to satisfy various users who prefer device stability, by preventing overheating, or who prefer a quicker printing speed.
Aspects of the present invention relate to an image forming apparatus to dynamically set a printing speed, based on various printing environments, and a control method thereof.
Aspects of the present invention relate to an image forming apparatus comprising: a fusing unit provided with a fusing heater; a temperature detector to detect a fusing temperature depending on an operation of the fusing unit; a printing environment information unit to provide printing environment information; a Fuzzy inference unit to provide printing speed setup information obtained through Fuzzy inference, using information on the temperature detected by the temperature detector and the printing environment information; and a printing speed setup unit to set a printing speed, based on the printing speed setup information.
According to aspects of the present teachings, the temperature detector comprises a main temperature sensor to detect a temperature of a central portion of a heating roller, which is heated by the fusing unit, and a sub-temperature sensor to detect a temperature of one end portion of the heating roller.
According to aspects of the present teachings, the printing environment information unit provides information on a width of a printing medium used for a printing operation (print job) and an average amount of printing.
According to aspects of the present teachings, the printing environment information unit comprises a printing medium width sensor to detect the width of the printing medium.
According to aspects of the present teachings, the printing environment information unit comprises a printing medium width setup unit to set a width of a printing medium using the temperature detected by the temperature detector.
According to aspects of the present teachings, the printing environment information unit comprises a printing amount storing unit to store an amount of printing when a printing operation is performed, and an average printing amount calculation unit to calculate an average amount of printing, based on an amount of printing that has been previously stored.
According to aspects of the present teachings, the average printing amount calculation unit calculates an average amount of printing, by selecting printing information from the total amount of printing that has been previously stored, in which the printing information comprises an amount of printing (pages of previous print jobs) that was recently performed.
According to aspects of the present teachings, the Fuzzy inference unit comprises an operator to calculate membership functions relative to an average amount of printing, according to Fuzzy control rules, in which the average amount of printing is calculated based on a temperature of a central portion of a heating roller, a temperature of an end portion of the heating roller, a width of a printing medium used for a printing operation, and an amount of printing that has been previously stored.
According to aspects of the present teachings, the Fuzzy inference unit uses Fuzzy control rules, such that the printing speed is increased in an early stage of a printing operation, and then the printing speed is decreased based on a printing environment.
According to aspects of the present teachings, an image forming apparatus is provided, comprising: a fusing unit provided with a fusing heater; a main temperature sensor to detect a temperature of a central portion of a heating roller heated by the fusing unit; a sub-temperature sensor to detect a temperature of an end portion of the heating roller; a printing medium width sensor to detect a width of a printing medium used for a printing operation; a printing amount storing unit to store an amount of printing when the printing operations (print jobs) are performed; an average printing amount calculation unit to calculate an average amount of printing, based on amount of printing stored in the printing amount storing unit; a Fuzzy inference unit to output printing speed setup information, by using an operator to calculate membership functions, according to Fuzzy control rules, in which the membership functions are relative to the temperature detected by the main temperature sensor, the temperature detected by the sub-temperature sensor, the width of the printing medium detected by the printing medium width sensor, and the average amount of printing calculated by the average printing amount calculation unit; and a printing speed setup unit to set a printing speed based on the printing speed setup information.
According to aspects of the present teachings, there is provided an image forming apparatus comprising: a fusing unit provided with a fusing heater; a main temperature sensor to detect a temperature of a central portion of a heating roller heated by the fusing heater; a sub-temperature sensor to detect a temperature of an end portion of the heating roller; a printing medium width setup unit to set a width of a printing medium used for a printing operation, based on a difference between temperature detected by the main temperature sensor and temperature detected by the sub-temperature sensor; a printing amount storing unit to store an amount of printing when the printing operation is performed; an average printing amount calculation unit to calculate an average amount of printing, based on the amount of printing stored in the printing amount storing unit; a Fuzzy inference unit to output printing speed setup information, by using an operator to calculate membership functions according to Fuzzy control rules, in which the membership functions are relative to the temperature detected by the main temperature sensor, the temperature detected by the sub-temperature sensor, the width of the printing medium set by the printing medium width setup unit, and the average amount of printing calculated by the average printing amount calculation unit; and a printing speed setup unit to set a printing speed, based on the printing speed setup information.
According to aspects of the present teachings, there is provided a method for controlling an image forming apparatus having a plurality of temperature sensors to detect a temperature of a central portion and an end portion of a heating roller heated by a fusing heater, the method comprising: setting a fusing temperature; driving the fusing unit to reach the set fusing temperature; setting a printing speed through Fuzzy inference according to information on the temperature detected by the temperature sensors, a width of a printing medium used for a printing operation, and an average amount of printing; and controlling a printing speed based on the set printing speed.
According to aspects of the present teachings, during the setting of the printing speed, Fuzzy control rules are applied, such that the printing speed is increased in an early stage of the printing operation, and in order to prevent the fusing temperature from exceeding the set temperature, the printing speed is decreased, based on a printing environment.
According to aspects of the present teachings, the information on the detected temperature comprises the temperature of the central portion and the end portion of the heating roller heated by the fusing heater.
According to aspects of the present teachings, the width of the printing medium is set, based on a difference between the temperature of the central portion and the temperature of the end portion.
According to aspects of the present teachings, the width of the printing medium is detected by a printing medium width sensor.
According to aspects of the present teachings, the average amount of printing is calculated based on print job information stored when the printing operations are performed. The print job information can include sizes of the print jobs.
According to aspects of the present teachings, the average amount of printing is calculated based on a portion of the print job information, relating to a number of most recent print jobs performed.
Additional aspects and/or advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
These and/or other aspects and advantages of the invention will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
Reference will now be made in detail to the present embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the like elements throughout. The embodiments are described below in order to explain the present invention by referring to the figures.
As illustrated in
The image forming apparatus 11 comprises: a printing medium feeding unit 4 to supply single sheets of printing medium 3; to a developing unit 5 to develop an electrostatic latent image formed on a photoreceptor into a toner image; a feed roller 7 to shift the fed printing medium 3 to the developing unit 5; a transfer roller 6 to transfer the developed toner image to the printing medium 3; and a fusing unit 8 having a pressing roller 8a and a heating roller 8b to apply pressure and heat to the printing medium 3, on which the toner image is transferred.
The image forming apparatus 11 includes, a main temperature sensor 9 and a sub-temperature sensor 10 installed at the fusing unit 8, in order to detect fusing temperatures. The main temperature sensor 9 and the sub-temperature sensor 10 can be collectively referred to a temperature detection unit 13. The temperature sensors 9 and 10 provide temperature signals to a printing speed controller 100, shown in
As illustrated in
Referring to
The fusing temperature setup unit 110 sets a fusing temperature corresponding to the operation environment of the apparatus 11, according to the detection resistance signals received from the transfer roller resistance detector 20. The fusing temperature setup unit 110 sets a fusing temperature, with reference to a table 111. The table 111 stores information on fusing temperatures, relative to an operational environment of the apparatus, in correspondence with the values of resistance of the transfer roller 6. The operation environment can relate to a high temperature/high humidity, a normal temperature/normal humidity, and a low temperature/low humidity, for example.
The fusing temperature setup unit 110 provides fusing temperature setup information to a fusing temperature controller 120. The fusing temperature controller 120 provides a fusing heater driving unit 60 with heater control signals, to turn on/off the fusing heater 8c, based on the set fusing temperature, and the temperature of the heating roller 8b detected through the main temperature sensor 9. The fusing heater driving unit 60 drives the fusing heater 8c. The heating operation of the fusing heater continues until the fusing temperature, set corresponding to the temperature and humidity of the apparatus, reaches a predetermined level.
As illustrated in
The sub-temperature sensor 10 is installed at one end of the heating roller 8b, in a longitudinal direction of the heating roller 8b, and provides the Fuzzy inference unit 130 with temperature detection signals, obtained by detecting the temperature of the end portion of the heating roller 8b.
As illustrated in
An image input unit 40 provides a data processor 150 with image data scanned through a scanner, or received through a host computer. The data processor 150 converts the image data, received through the image input unit 40, into printable printing data, in response to a user setup command received through a user interface unit 50, and provides the printing data to an exposure unit 80. The exposure unit 80 radiates a light beam, corresponding to the printing data, to form an electrostatic image on a photoreceptor.
The data processor 150 stores information on an amount of printing (print job sizes), in a printing amount storing unit 151, when a printing operation (print job) is performed. The printing amount storing unit 151 provides an average printing amount calculation unit 152 with the information on the amount of printing. The printing amount storage unit 151 and the average printing amount calculation unit 152 can be collectively referred to as a printing environment information unit 153.
The average printing amount calculation unit 152 calculates the average amount of printing (average print job size), by dividing the accumulated amount of printing (printed pages) by the number of printings (print jobs), based on the information received from the printing amount storing unit 151. The average printing amount calculation unit 152 provides the Fuzzy inference unit 130 with information on the average amount of printing. In order to reflect a current printing environment, the average printing amount calculation unit 152 can calculate the average amount of printing, based on information on the latest amount of printing (most recent print jobs), instead of using all of the information on the amount of printing received. For example, the average printing amount calculation unit 152 calculates the average amount of printing, based on information on the ten most recent print jobs. The average amount of printing can refer to an average number of pages printed per print job.
The Fuzzy inference unit 130 adaptively sets a printing speed, using preset Fuzzy control rules, and provides a printing speed setup unit 140 with printing speed setup information. The printing speed setup unit 140 controls a printing speed for a motor, based on the received printing speed setup information, and provides a motor driving unit 70 with motor driving signals to reach the set printing speed. The motor driving unit 70 drives at least one motor, which drives various rollers picking up and carrying a printing medium and/or other rollers to develop, transfer, and fuse images, at the set printing speed.
As illustrated in
As the first membership function TL assigns “low”, “proper”, or “high” to a temperature detected through the sub-temperature sensor 10, a first matching value f1, corresponding to the temperature detected through the sub-temperature sensor 10, is provided to the operator 131. As the second membership function TL assigns “low”, “proper”, or “high” to a temperature detected through the main temperature sensor 9, a second matching value f2, corresponding to the temperature detected through the main temperature sensor 9, is provided to the operator 131.
As the third membership function Paper_W assigns “narrow”, “middle” or “wide” to a printing medium width detected through the printing medium width sensor 30, a third matching value f3, corresponding to the printing medium width detected through the printing medium width sensor 30, is provided to the operator 131. As the fourth membership function Num_Paper assigns “small”, “middle” or “great” to the average amount of printing, calculated by the average printing amount calculation unit 152, a fourth matching value f4, corresponding to the average amount of printing received from the average printing amount calculation unit 152, is provided to the operator 131. The fifth output membership function PS assigns “fast”, “middle” or “slow” to a printing speed.
The operator 131 receives the first to fourth matching values f1 to f4 for each membership function, outputs a control value fc, based on the Fuzzy control rules, and provides the printing speed setup unit 140 with printing speed setup information, to set a printing speed obtained by matching the control value fc to the fifth membership function PS.
The Fuzzy inference unit 130 designs the Fuzzy control rules, in order to adaptively set a printing speed, according to a printing environment. The following Examples 1 and 2 are examples of the Fuzzy control rules for the setup of the printing speed.
IF TL is low, TC is high, Paper_W is middle, and Num_Paper is small, THEN PS is fast.
IF TL is high, TC is low, Paper_W is narrow, and Num_Paper is great, THEN PS is slow.
While a continuous printing operation is being performed, the first and second matching values f1 and f2 change depending on a variation in temperature detected by the main temperature sensor 9 and the sub-temperature sensor 10. The control value of the operator 131, reflecting the first and second matching values f1 and f2, may change in response to the temperature variations. Consequently, a printing speed can be adaptively set.
When the width of a printing medium set through a user interface unit 50 is wide, but the width of a printing medium actually used is narrow, a difference between the temperature detected by the main temperature sensor 9 and the temperature detected by the sub-temperature sensor 10 is not large, in the an early stage of the printing. Accordingly, even though a printing speed is set according to normal conditions, i.e. set as a printing speed applied to a printing operation using a standardized printing medium, overheating does not occur. However, as the printing operation continues, a difference, between temperatures detected by the main temperature sensor 9 and the sub-temperature sensor 10, increases, and thus, overheating may occur. Accordingly, the printing speed is lowered, so that the internal temperature of the apparatus can be properly maintained.
Hereinafter, a method of controlling the image forming apparatus 11 will be described, with reference to the flow diagram of
If the apparatus 11 is powered on, an initialization operation is performed, based on a control program, which is preset in order to perform a printing operation. A preheating operation for the heating roller 8b of the fusing unit 8 can also be performed (200).
If the initialization operation is completed, whether a user setup command for printing start is input through the user interface unit 50, is determined (202).
When it is determined that the user setup command for printing start is input, the fusing temperature setup unit 110 sets a fusing temperature, based on an operation environment and with reference to the table 111, according to resistance values of the transfer roller detected through the transfer roller resistance detector 20 (204).
The fusing temperature controller 120 receives a detected temperature of the heating roller 8b, from the main temperature sensor 9, and provides the fusing heater driving unit 60 with heater control signals to reach the set fusing temperature. Accordingly, the fusing heater driving unit 60 turns on or off the fusing heater 8c and thereby controls the heating operation (206).
While the printing operation is being performed, the main temperature sensor 9 and the sub-temperature sensor 10 detect the temperature of the central portion and the end portion of the heating roller 8b. The Fuzzy inference unit 130 receives detected temperature signals from the temperature sensors 9 and 10 (208).
The printing medium width sensor 30 detects the actual width of a printing medium used and provides the Fuzzy inference unit 130 with printing medium width detection signals (210).
The average printing amount calculation unit 152 calculates the average amount of printing, based on all the previous print job information stored in the printing amount storing unit 151. In some exemplary embodiments, the average printing amount calculation unit 152 calculates the average amount of printing, based on print job information relating to a number of most recent print jobs, and provides the Fuzzy inference unit 130 with information on the average amount of printing (212). For example, the number of most recent print jobs can be the previous 5, 10, 15, or 20 print jobs. The number of print job can be any suitable number of print jobs. The average printing amount calculation unit 152 can also be referred to as a printing environment information unit, which can also include the temperature detection unit 13.
The Fuzzy inference unit 130 sets a printing speed, using the matching values of each membership function, based on the Fuzzy control rules, as described in
The printing speed setup unit 140 sets a printing speed to drive a motor operating various rollers picking up and carrying a printing medium, and rollers for developing, transferring, and fusing functions, based on the received printing speed setup information. The printing speed setup unit 140 provides the motor driving unit 70 with the motor driving signals to reach the set printing speed. The motor driving unit 70 drives the motor. Accordingly, the printing operation is performed based on the set printing speed (216).
In an initial printing operation, a high printing speed is set. However, as the printing operation continues, overheating may occur. Specifically, in a continuous printing operation using a non-standardized printing medium, adaptively adjusting the printing speed can be important to maintaining an internal temperature.
While the continuous printing operation is being performed, whether a user setup command for printing termination is input, is determined (218). When the setup command for printing termination is not input, operation 206 is performed, such that a printing speed can be adaptively set using the Fuzzy inference unit 130. That is, as described above, the printing speed is adaptively set, based on changed in the printing environment and the operational environment, for example, the temperatures determined by the main temperature sensor and the sub-temperature sensor, the width of a printing medium, and the average amount of printing.
When the setup command for printing termination is input, information on the current amount of printing is stored in the printing amount storing unit 151. The information can be used for the calculation of the average amount of printing for a subsequent printing operation, and the procedure ends (220).
In the above exemplary embodiment, the printing medium width sensor 30 is used to detect the width of a printing medium, but the present teachings are not limited to this sensor.
The width of a printing medium, set through the user setup command, may be different from the width of a printing medium actually used. Such a difference can be recognized, based on the difference of temperatures detected by the main temperature sensor and the sub-temperature sensor.
As shown in
According to aspects of the present invention, a printing speed can be controlled, based on a printing environment, and the internal temperature of an image forming apparatus can be stably maintained, so that the reliability of the image forming apparatus can be improved and convenience can be enhanced.
Although a few exemplary embodiments of the present invention have been shown and described, it would be appreciated by those skilled in the art that changes may be made in the exemplary embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the claims and their equivalents.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2007-25624 | Mar 2007 | KR | national |
