This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2015-045094 filed Mar. 6, 2015.
The present invention relates to an image forming apparatus and a developer container.
According to an aspect of the invention, there is provided an image forming apparatus including: a developer container having a containing portion which contains developer and is rotated when a driving force is transmitted to the containing portion from an image forming apparatus body, a discharge portion that rotatably supports the containing portion and has a discharge port through which the developer is discharged, and a restricting member provided at the discharge portion and movable between a restricting position where the restricting member restricts rotation of the containing portion and a releasing position where the restricting member releases the restriction of rotation of the containing portion, the developer container being removably attached to the image forming apparatus body; and a releasing member that is supported on the image forming apparatus body and moves the restricting member to the releasing position when the developer container is attached to the image forming apparatus body.
Exemplary embodiments of the present invention will be described in detail based on the following figures, wherein:
Exemplary embodiments of the present invention will be described below with reference to the drawings. Note that the present invention is not limited to the exemplary embodiments described below.
For ease of understanding, in the drawings, the front-rear, left-right, and top-bottom directions are denoted by the X-axis, Y-axis, and Z-axis directions, respectively, and the directions indicated by the arrows X, −X, Y, −Y, Z, and −Z correspond to the front, rear, right, left, top, and bottom, respectively.
Furthermore, a symbol including a circle (∘) and a dot (●) in the circle represents an arrow directed from the back to the front of a sheet, and a symbol including a circle (∘) and a cross (x) in the circle represents an arrow directed from the front to the back of a sheet.
For ease of understanding, components that are unnecessary for explanation are not illustrated in the drawings.
Referring to
A host computer, more specifically, a personal computer, serving as an image-information transmitting unit, is electrically connected to the printer U according to the first exemplary embodiment.
The printer U includes a controller C, serving as an example of a control unit. The controller C receives image information and an electric signal, such as a control signal, sent from the personal computer PC. The controller C sends a control signal to the operating portion UI and an electric circuit E. The controller C is electrically connected to a writing circuit DL.
The writing circuit DL outputs a driving signal to an exposure unit ROS, serving as an example of a writing unit, according to information input thereto. The exposure unit ROS emits laser light L, serving as an example of writing light, according to the driving signal.
Referring to
A charging roller CR, serving as an example of a charging member; a developing device G; and a photosensitive member cleaner CL, serving as an example of an image carrier cleaner, are provided around the photosensitive member PR, in this order in the rotation direction of the photosensitive member PR.
In the printer U according to the first exemplary embodiment, the photosensitive member PR, the charging roller CR, the developing device G, and the photosensitive member cleaner CL form a unit that is integrally attached and removed. That is, the photosensitive member PR, the charging roller CR, the developing device G, and the photosensitive member cleaner CL form a process unit U2 that is attachable to and removable from the printer body U1.
The charging roller CR receives a charging voltage from the electric circuit E.
The developing device G has a developer container V that contains toner, serving as an example of developer. In the developer container V, a developing roller Ga that serves as an example of a developer carrier is rotatably supported. The developing roller Ga is opposed to the photosensitive member PR in a developing area Q2.
Furthermore, the developing roller Ga receives a developing voltage from the power supply circuit E. Augers Gb and Gc, serving as an example of a developer transport member, are rotatably supported in the developer container V.
The photosensitive member PR, the charging roller CR, the exposure unit ROS, and the developing device G form a toner-image forming unit that forms a toner image on the photosensitive member PR.
One end of a supply path of a toner supply unit TH1, serving as an example of a developer supply unit and supported in a fixed manner by the printer U, is connected to the developer container V. The other end of the supply path of the toner supply unit TH1 is connected to a toner cartridge TC, serving as an example of a developer container.
The toner cartridge TC is removably attached to the printer U by being inserted or extracted in the front-rear direction.
Referring to
Rails RL1, serving as an example of a containing-portion guide member, are provided to the right and left of each of the paper feed trays TR1 to TR4. The rails RL1 slidably support the right and left ends of the paper feed trays TR1 to TR4. That is, the paper feed trays TR1 to TR4 are each supported by the pair of right and left rails RL1 so as to be slidable in the front-rear direction.
Paper feed units K are provided to the upper left of the paper feed trays TR1 to TR4. Each paper feed unit K includes a pick-up roller Rp, serving as an example of a medium pick-up member. To the left of the pick-up roller Rp is separating rollers Rs, serving as an example of a separating member. The separating rollers Rs include a feed roller, serving as an example of a medium transport member, and a retard roller, serving as an example of a medium separating member.
A paper feed path SH1, serving as an example of a medium transport path, is provided to the left of the paper feed units K. The paper feed path SH1 extends upward. Multiple transport rollers Ra, serving as an example of a medium transport member, are provided along the paper feed path SH1. Registration rollers Rr, serving as an example of a medium-transportation-timing adjusting member, are provided at the upper end, i.e., downstream end, of the paper feed path SH1.
A manual feed tray TR0, serving as an example of a manual feed portion, is provided on the left side of the printer U. A left end of a manual feed path SH2, serving as an example of a manual-feed transport path, is connected to the right side of the manual feed tray TR0, and a right end of the manual feed path SH2 is connected to the paper feed path SH1.
Referring to
The photosensitive member cleaner CL is disposed on the downstream side of the transfer roller Rt, in the rotation direction of the photosensitive member PR. The photosensitive member cleaner CL supports a recovery path CL4, serving as an example of a developer transport path. The recovery path CL4 extends from the photosensitive member cleaner CL to the developing device G.
A fixing device F is supported above the transfer roller Rt. The fixing device F includes a heating roller Fh, serving as an example of a heating-fixing member, and a pressure roller Fp, serving as an example of a pressure-fixing member. The heating roller Fh and the pressure roller Fp are in contact with each other in a fixing area Q4. The heating roller Fh is rotated by a driving force transmitted from a driving force source (not shown). The heating roller Fh is supplied with power for heating a heater (not shown) from the electric circuit E.
The process unit U2, serving as an example of a toner-image forming unit; the transfer roller Rt; and the fixing device F form an image recording portion U2+Rt+F, which records an image on a sheet S.
A sheet guide F1, serving as an example of a medium guide portion, is formed above the fixing device F. Output rollers R1, serving as an example of a medium output member, is provided to the right of the sheet guide F1. A medium output port Ha is provided to the right of the output rollers R1. The first output tray TRh is provided below the medium output port Ha.
Referring to
A reversing unit U3, serving as an example of a medium reversing unit, is supported on the left side surface of the printer body U1, above the manual feed tray TR0. A reversing path SH4, serving as an example of a medium transport path, is formed inside the reversing unit U3. An upper end of the reversing path SH4 is connected to a left end of the connecting path SH3. A lower end of the reversing path SH4 joins the paper feed path SH1, at a position on the upstream side of the registration rollers Rr.
A second output path SH6, serving as an example of a medium transport path, is formed in the upper part of the reversing unit U3. The second output path SH6 is connected to the connecting path SH3 at a right end and diverges from the reversing path SH4. A left end of the second output path SH6 is located at a left side surface of the reversing unit U3. A face-up tray TRh1, serving as an example of a second output portion, is supported on the left side surface of the reversing unit U3. Thus, a sheet S passing through the second output path SH6 is output onto the face-up tray TRh1.
Function of Image Forming Apparatus
In the thus-configured printer U according to the first exemplary embodiment, image information sent from the personal computer PC is input to the controller C. The controller C converts the image information to information used for forming a latent image at predetermined timing and outputs the information to the writing circuit DL. The exposure unit ROS emits laser light L according to the signal received by the writing circuit DL. The controller C controls the operation of the operating portion UI, the writing circuit DL, the power supply circuit E, etc.
Referring to
In the developing area Q2, the photosensitive member PR is opposed to the developing roller Ga. The developing roller Ga rotates with the developer in the developer container V adhered to the surface thereof. The electrostatic latent image on the surface of the photosensitive member PR is developed into a toner image, serving as an example of a visible image, with the toner adhered to the surface of the developing roller Ga. The developer in the developer container V circulates while being stirred by augers Gb and Gc.
As the developer in the developer container V is consumed due to the developing roller Ga developing images, developer is supplied by the toner cartridge TC. That is, the toner in the cartridge TC is transported to a discharge port TC3 according to the amount of developer consumed. The toner discharged from the toner discharge port TC3 is transported to the developer container V by a toner-supply transport member (not shown) in a supply path of the toner supply unit TH1.
The paper feed trays TR1 to TR4 accommodate sheets S, on which images are to be recorded. The sheets S accommodated in any one of the paper feed trays TR1 to TR4 are picked up by the pick-up roller Rp of the paper feed unit K. The sheets S picked up by the pick-up roller Rp are separated into individual sheets S by the separating rollers Rs. The sheet S separated by the separating rollers Rs is fed to the paper feed path SH1. The sheet S in the paper feed path SH1 is transported toward the registration rollers Rr by the transport rollers Ra.
A sheet S fed from the manual feed tray TR0 is transported to the registration rollers Rr through the manual feed path SH2. The sheet S transported to the registration rollers Rr is transported to the transfer area Q3 by the registration rollers Rr, at the same time when the toner image on the surface of the photosensitive member PR is transported to the transfer area Q3.
In the transfer area Q3, the transfer roller Rt supplied with a transfer voltage causes the toner image on the surface of the photosensitive member PR to be transferred to the sheet S passing through the transfer area Q3.
Referring to
After the photosensitive member cleaner CL has cleaned the surface of the photosensitive member PR, the photosensitive member PR is charged again by the charging roller CR.
The sheet S having the toner image transferred thereto in the transfer area Q3, but not yet fixed, is transported to the fixing area Q4 of the fixing device F.
In the fixing area Q4, the sheet S is nipped between the heating roller Fh and the pressure roller Fp, and the toner image is heated and fixed.
The sheet S having the toner image fixed thereto in the fixing device F is transported to the output rollers R1 by the guide of the sheet guide F1. When the sheet S is to be output onto the first output tray TRh, the sheet S sent to the output rollers R1 is output onto the first output tray TRh from the medium output port Ha.
In two-sided printing, once a trailing end, in a transport direction, of a sheet S having an image recorded on a first side thereof passes through the sheet guide F1, the output rollers R1 is rotated in the opposite direction. As a result, the sheet S is transported to the reversing path SH4 via the connecting path SH3. The sheet S transported along the reversing path SH4 is transported to the registration rollers Rr in a reversed state. Then, the sheet S is transported again from the registration rollers Rr to the transfer area Q3, where an image is recorded on a second surface thereof.
When a sheet S is output onto the face-up tray TRh1, the sheet S transported via the connecting path SH3 due to the reverse rotation of the output rollers R1 enters the second output path SH6. Then, the sheet S transported along the second output path SH6 is output onto the face-up tray TRh1.
Toner Cartridge
Referring to
A flange 6, serving as an example of a discharge portion, is supported at the rear end of the bottle 1. The flange 6 has a cylindrical shape. The flange 6 includes a large-diameter portion 7 on the front side and a small-diameter portion 8 on the rear side thereof.
The inside diameter of the large-diameter portion 7 is larger than the outside diameter of the rear end of the bottle 1. The large-diameter portion 7 has a stopper portion 7a extending radially inward, at the front end.
The inside diameter of the small-diameter portion 8 is smaller than the outside diameter of the rear end of the bottle 1. The small-diameter portion 8 supports a sealing member 11, which is an example of a sealing part, at the front end face thereof. Hence, the rear end of the bottle 1 is inserted into the large-diameter portion 7, and, as shown in
Furthermore, a plate-shaped wall 16, which extends in the top-bottom and left-right directions, is provided in the middle of the small-diameter portion 8 in the front-rear direction. A discharge path 17 extending downward is provided at the bottom of the small-diameter portion 8. The discharge path 17 has a discharge port 18, serving as an example of a flow out port, at the lower end.
A shutter 19, serving as an example of an opening/closing member, is supported at the bottom of the discharge path 17 so as to be movable in the front-rear direction.
Referring to
Referring to
First levelling parts 26c extending radially outward are provided at the rear part of the shaft 26a. Second levelling parts 26d extending in the front-rear direction are formed between the radially outer ends of the first levelling parts 26c and the support arms 26b.
A coupling 27, serving as an example of a driven-force transmitting member, is supported at the rear end of the shaft 26a. The coupling 27 is rotatably supported by the wall 16.
Referring to
Furthermore, a lock member 32, serving as an example of a restricting member, is supported on the outer surface of the flange 6. The lock member 32 has a rod shape extending in the front-rear direction. The lock member 32 is supported in the middle in the front-rear direction, so as to be pivotable about a pivot shaft 32a. The lock member 32 according to the first exemplary embodiment is supported so as to be movable between a restricting position, shown in
The lock member 32 has a first hook 32b at the front end, corresponding to the recess 31a. Referring to
Furthermore, the lock member 32 has a second hook 32c projecting upward, at the rear end.
A spring 33, serving as an example of a moving member, is supported at the rear end of the lock member 32. The spring 33 applies a force to the lock member 32 to move the lock member 32 to the restricting position.
Referring to
Referring to
Referring to
In the thus-configured printer U according to the first exemplary embodiment, in a state in which the toner cartridge TC is attached to the printer body U1, when a driving force is transmitted from the motor 52 in response to the consumption of the toner, the fin 26 and the bottle 1 rotate via the couplings 27 and 51. As the bottle 1 rotates, the developer is transported rearward along the spiral groove 2. Hence, the provision of a transport member rotating inside the bottle is unnecessary, making it possible to reduce the manufacturing cost of the toner cartridge TC.
The developer transported rearward with the rotation of the bottle 1 is supplied to the inlet port 41a in the toner supply unit TH1 through the discharge port 18. The fin 26 rotates with the bottle 1, loosening the toner packed near the discharge port 18. Thus, compared with a configuration without the fin 26, clogging of the discharge port 18 with packed developer is suppressed.
Furthermore, in the toner cartridge TC according to the first exemplary embodiment, when the toner cartridge TC is removed, the spring 33 moves the lock member 32 to the restricting position, and the lock member 32 enters the recess 31a in the locked part 31. As a result, rotation of the bottle 1 is restricted. If the flange 6 having the discharge port 18 and the shutter 19 is rotatable relative to the bottle 1, the flange 6 may rotate when the toner cartridge TC is handled by gripping the bottle 1, scattering toner deposited on the vicinity of the shutter 19, or staining operator's clothes. Thus, ease of handling of the toner cartridge TC is low.
In particular, in the first exemplary embodiment, the toner cartridge TC is attached to the printer body U1 such that the flange 6 is located on the front side, i.e., on the farther side of the printer body U1, in the attaching direction. Hence, the operator holds the front end of the bottle 1, not the flange 6, when attaching or removing the toner cartridge TC. When the toner cartridge TC is attached to the printer body U1, if the flange 6 is freely rotated relative to the bottle 1 by a very small force, it is difficult to align an opening in a toner-cartridge attaching portion with the flange 6. Hence, it is necessary to reattach the toner cartridge TC or to attach the toner cartridge TC while checking the angle of the flange 6, which decreases ease of handling.
However, if the torque between the bottle 1 and the flange 6 is increased to improve ease of handling, the driving force needed to drive the bottle 1 when toner is supplied from the toner cartridge TC increases. Thus, in a state in which the toner cartridge TC is attached to the printer body U1, the torque between the bottle 1 and the flange 6 is preferably low.
In contrast, in the first exemplary embodiment, in a state in which the toner cartridge TC is removed from the printer body U1, the lock member 32 restricts free rotation of the bottle 1 and flange 6. Hence, compared with a case where free rotation of the bottle 1 and flange 6 is allowed, ease of handling is high.
Furthermore, in the first exemplary embodiment, only by attaching the toner cartridge TC to the printer body U1, the lock member 32 comes into contact with the unlock portion 46 and releases the rotation restriction, i.e., rotation lock. Hence, after the toner cartridge TC is attached to the printer body U1, the bottle 1 becomes rotatable and possible to transport the developer accommodated in the bottle 1.
Furthermore, in the first exemplary embodiment, the relationship between the distances L1 and L2 is set as L1≦L2. If the relationship between the distances L1 and L2 is set as L1>L2, rotation lock is released before the guide support portion 43 positions the guiding portion 42. As a result, the flange 6 becomes freely rotatable relative to the bottle 1, and the guiding portion 42 may be displaced from the guide support portion 43. However, in the first exemplary embodiment, because the relationship between the distances L1 and L2 is set as L1≦L2, rotation lock is released after the guide support portion 43 positions the guiding portion 42. Hence, misregistration between the guiding portion 42 of the flange 6 and the guide support portion 43 is prevented, improving ease of handling.
The second exemplary embodiment of the present invention will be described below, wherein the components corresponding to those of the first exemplary embodiment will be denoted by the same reference numerals and will not be described in detail.
The second exemplary embodiment is the same as the first exemplary embodiment, except for the following configuration.
Referring to
The lock member 32′ according to the second exemplary embodiment has a shaft support 51, serving as an example of a shaft support portion and is supported on the outer circumference of the large-diameter portion 7. The shaft support 51 has a pair of right and left arms 52 extending forward. The shaft support 51 supports a shaft 53, serving as an example of a shaft member and extending in the front-rear direction so as to be movable in the front-rear direction. The shaft 53 supports a ring 54, serving as an example of a ring-shaped member, is supported at the rear part thereof. Between the ring 54 and the shaft support 51 is a spring 56, serving as an example of a moving member. The spring 56 according to the second exemplary embodiment exerts a force that moves the shaft 53 forward via the ring 54. A lock plate 57, serving as an example of a restricting member body, is rotatably supported at the front ends of the arms 52. The lock plate 57 is provided so as to correspond to the recess 31a in the locked part 31. An axis of rotation 57a of the lock plate 57 according to the second exemplary embodiment is located below (i.e., closer to the surface of the bottle 1 than) the shaft 53.
Furthermore, the unlock portion 46′ according to the second exemplary embodiment is provided at a position where it comes into contact with the rear end of the shaft 53 and moves the shaft 53 forward when the toner cartridge TC is attached to the printer body U1. Also in the second exemplary embodiment, similarly to the first exemplary embodiment, the unlock portion 46′ is located at a position satisfying the relationship between the distances L1 and L2, L1≦L2.
In the thus-configured printer U according to the second exemplary embodiment, similarly to the first exemplary embodiment, free rotation of the bottle 1 and the flange 6 is locked before the toner cartridge TC is attached to the printer body U1, and rotation of the bottle 1 is allowed after the toner cartridge TC is attached to the printer body U1.
The third exemplary embodiment of the present invention will be described below, wherein the components corresponding to those of the first exemplary embodiment will be denoted by the same reference numerals and will not be described in detail.
The third exemplary embodiment is the same as the first exemplary embodiment, except for the following configuration.
Referring to
In the thus-configured printer U according to the third exemplary embodiment, similarly to the first and second exemplary embodiments, free rotation of the bottle 1 and the flange 6 is locked before the toner cartridge TC is attached to the printer body U1, and rotation of the bottle 1 is allowed after the toner cartridge TC is attached to the printer body U1.
Furthermore, in the configurations according to the first and second exemplary embodiments, when the toner cartridge TC is to be removed, the rotational position (phase) of the locked part 31 needs to be matched with the position of the lock member 32. However, in the third exemplary embodiment, the rotation is locked by the lock member 32, without needing to match the rotational positions.
Modification
Although exemplary embodiments of the present invention have been described in detail above, the present invention is not limited to the above-described exemplary embodiments, and it may be variously modified within a scope of the present invention described in claims. Modifications (H01) to (H07) of the present invention will be described below.
(H01) Although the above-described exemplary embodiments show a printer, serving as an example of an image forming apparatus, the present invention may be applied to other image forming apparatuses, such as copiers, facsimile machines, etc.
(H02) Although the above-described exemplary embodiments show a configuration in which the flange 6 and the positioning member 41 are provided on the front side of the toner cartridge TC (i.e., on the farther side of the printer body U1) in the attaching direction, the configuration is not limited thereto. For example, a configuration in which the flange 6 and the positioning member 41 are provided on the rear side (i.e., on the nearer side of the printer body U1) in the attaching direction is also possible.
(H03) Although it is desirable that the relationship between the distances L1 and L2 be set as L1≦L2 in the above-described exemplary embodiments, the relationship between the distances L1 and L2 may be set as L1>L2 when the another parts, such as the insertion guides 21, are used for positioning.
(H04) In the first and second exemplary embodiments, the rotational positions of the locked part 31 and lock member 32 may be matched by using a sensor for detecting the rotational position of the bottle 1, and stopping the bottle 1 such that the locked part 31 and the lock member 32 are aligned when an image forming process is completed, or by configuring such that the bottle 1 is rotated only by an integer number.
(H05) Although it is desirable to provide the fin 26 in the above-described exemplary embodiments, the fin 26 may be omitted. Furthermore, although the fin 26 has two support arms 26b, the number of the support arms 26b is not limited to two, but may be three or more.
(H06) Although the above-described exemplary embodiments have shown a configuration in which the couplings 27 and 51 for driving the bottle 1 are provided at the rear end, the configuration is not limited thereto. For example, a coupling shape may be formed at the front end of the bottle 1, or a gear may be formed on the outer circumferential surface of the bottle 1, to rotate the bottle 1.
(H07) Although the above-described exemplary embodiments have shown a configuration in which the unlock portions 46 and 46′ directly come into contact with the restricting members 32 and 32′ to move the restricting members 32 and 32′, the configuration is not limited thereto. For example, magnets may be used as the unlock portions, and the restricting members 32 and 32′ may be moved by a magnetic force, not by direct contact.
The foregoing description of the exemplary embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
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2015-045094 | Mar 2015 | JP | national |
Number | Name | Date | Kind |
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20070147900 | Taguchi | Jun 2007 | A1 |
Number | Date | Country |
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2001-222158 | Aug 2001 | JP |